PCD/PCBN milling cutters features: The cutting edge adopts laser technology, the cutting edge is sharp, and the cutting is light and suitable for high-speed occasions. PCD of medium grain size has both abrasion resistance and chipping resistance, and excellent overall performance. Diameters of the same specification, different cutting edge lengths. The cutting edge over-center design can be used for axial feed milling similar to drilling. Optimize the groove shape to achieve a higher dynamic balance level. The small R angle and chamfering of the cutting edge effectively increase the durability of the tool. Applications of PCD end mill, cbn end milling, mill for gearbox bottom: Application industry: 3C, automotive, aerospace, etc. Application materials: non-ferrous metals such as aluminum, magnesium, titanium, silicon; fiber materials, insulating materials, plastics, composite materials, etc. Advantages of PCD end mill, cbn end milling, mill for gearbox bottom: Performance advantages of PCD/PCBN milling cutters With ultra-high hardness and super wear resistance; Stable performance and long tool life; High processing efficiency and low cost; High surface finish can be obtained; High conductivity, good toughness. Forming slot milling cutters have been successfully used in slot milling. Multiple slots can be formed and milled at one time, which reduces the use of tools and the number of tool changes, and greatly improves the processing efficiency. The water outlet design in the tool center can effectively reduce the processing heat in the cutting area, reduce tool wear and make the tool have a longer processing life. Pack: Cartons and bubble wrap Delivery Time: Seven to ten days Sample: No free samples are provided FOB Port: Shanghai Qingdao Guangzhou
Introduction: MORE supplies diamond honing tools designed for your specific application. The single stroke honing tool is also known as a single pass honing tool that incorporates a super abrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing. Each individual piece of this diamond tool is designed to be matched with corresponding honing machines. According to different workpieces, customers can choose from our existing models of honing tools, or customize a new honing tool. Electroplated and sintered diamond honing tools are divided into adjustable fixed honing tools and adjustable floating honing tools. The honing machine is a one-piece electroplated and sintered diamond tool with a single up and down stroke to grind away the excess. Processing materials: mild steel, hardened steel, cast iron, copper, carbide, ceramics, glass, etc. Details According to the different particle size of diamond, it can be used for rough honing, fine honing and fine grinding. The superior diamond plating process ensures long tool life and low cost per part. Improved abrasive sleeve design for chip quick removal. Greater accuracy and increased production efficiencies. Custom design to meet your specific requirement. Capable of adapting to most honing machines. Applications of Single Pass Diamond Honing Tools: The products are suitable for honing inner hole of cylinder hole of refrigerator and air conditioner compressor, piston hole, nozzle oil pump, hydraulic valve, motorcycle, automobile engine cylinder block, gear, powder metallurgy parts, super hard parts, distribution valves, ABS, brake cylinder, supercharger, rocker arms, connecting rod, parking pawls, crankcase, sprockets, powdered metal components, ceramic components and so on. Application Cases of Single Pass Diamond Honing Tools: Advantages of Single Pass Diamond Honing Tools: High Precision Single-pass honing tools, single-pass honing reamer (Expansion reamers) Single-pass honing tools: electroplated diamond honing reamer and sintered honing reamer Precision bore finishing Used on Vertical Honing Machines Pack: Cartons and bubble wrap Sample: No free samples are provided FOB Port: Shanghai Qingdao Guangzhou
Description: Ceramic grade tools are typically classified into three general categories: oxide, nitride, and matrix ceramics. Oxide ceramics are alumina-based and are generally used in roughing and finishing applications of the cast and gray irons. Increasingly, oxide ceramics are being used in dry machining applications at high speeds. This is due to the advancements within materials science, including the incorporation of whisker-based materials. Nitride ceramics exhibit extremely high fracture toughness and are used for roughing and semi-roughing of cast irons under harsh conditions, such as when there is considerable starting and stopping that would typically increase fracturing. CMCs contain ceramics mixed with other hard materials like cemented and titanium carbides. They can also contain reinforcing whiskers and other materials to increase wear resistance and toughness under hot machining conditions. These are commonly referred to as SiC-whisker reinforced. Alumina reinforced with SiC whiskers is the toughest and most resistant to thermal shock of the oxide-based ceramics due to the extremely high tensile strength of the SiC whiskers. It offers the additional benefit of being able to be run without coolant, thus making dry machining a common application while also being able to offer an increase in machining rates up to 800%. Applications of Ceramic insert, Ceramic Cutting Tools : 1. Auto parts processing 2.Bearing machining 3.Hard cast iron processing 4.Other fields 5.Bearing machining
Description: PDC cutter is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum. Details The specifications of PDC cutter for oil drilling bits(PDC Rock Cutter for Oil Well Drilling Bits) 1.PDC - F (flat cutter ):The flat surface combines small specification size to be applicable to PCD auger to protect through area, with other drill not into the use, such as measure tool etc. 2.PDC-C (claw cutter):The teeth of a saw type combines. The increment concludes to match of the strength reduced interface in response to the dint. The usage takes directive. The medium etc. anti- impact uses thicker diamond grain, the increment drills into the efficiency. Diamond layer 1.2 2.0 MM can be provided as choice. Apply softer geologic strata. 3.PDC-Sstreng the ned daw: The wreath form combines central part to take several teeth of a saw type to have directive but not easy confirmation to have stronger anti- sex to pound at function to bear to whet sex senior high school etc. the diamond grain apply medium soft bear to whet geologic strata, diamond layer 1.5 2.5 MM can be provided as choice. 4.PDC-G (great strengthened claw)Three layers of complicated structure, biggest of reduce internal help dint, take to drill into the direction, high anti- impact, be applicable to more complicated geologic strata, medium thick diamond grain, have good of comprehensive function, diamond layer 2.0 3.0 MM can be provided as possible. 5.PDC-C S C-R Can choose a variety to combine a way, empress the department present a semicircle type, being applicable to just body auger. Applications of PDC cutter: Petroleum Oil field PDC bits The diamond drill bit is used in nearly all applications including geothermal energy drilling, mining, water well and natural gas drilling, and oil well drilling. Total depths range from 100' to 20,000'. PDC cutters are widely used for petroleum and oil field PDC bit, geological PDC exploration bits, gas exploration bits, PDC coal mining drill bits. PDC is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.
Processing Part: Aluminum alloy wheel hubs for car, Aluminum Alloy Outer Circle, Head Face Processing Way: Turning, Semi-Fishing, Fishing Characters: PCD Turing Tools Have Long Service Life, High Efficiency And Work Pieces Have Higher Brightness Etc. During the wheel hub machining process, uses the PCD wheel hub tool for repairing and refurbishing the aluminum alloy wheel hub rim. Applications of PCD wheel hub turning tools: The PCD wheel hub tools are used for turning and finishing aluminum alloy wheel hub rims for cars. Advantage of PCD tools for wheel hub cutting: The tool bits of the PCD wheel hub turning tools use PCD & PCBN blanks by E6. The cutter arbor uses high-quality tungsten carbide and tool steel Advanced Welding Technology To Ensure PCD turning tools No Turning, No Welding Off, No Carbonization, Long Life Welded Integral Hub Tools with Good Tool Rigidity, Good Shock Resistance, Stable Performance, And Large Feed It Is An Aluminum Car Wheel, Motorcycle Aluminum Wheel Hub, Electric Vehicle Aluminum Wheel Hub The Most Commonly Used Diamond Blade For Fine Turning. PCD wheel hub turning tools Classification: 1. Welded Integral Hub Tools.(Can Be Designed To Meet Sp ecific Customer Requirements.) The PCD blade and the tool holder are welded together, which has good thermal conductivity, stability and impact resistance. The size can be customized according to customer needs, which saves the debugging time for the matching of the blade base and the tool holder. In turn, the rapid response of the processing site is achieved. Mainly used for rough machining of wheel hubs. Common Specifications Include 25*25 And 20*20 Two Kinds Of Body Specifications, Divided Into Forehand And Backhand. ·The Dimensions Of The Cutter Head R Are Generally R4, R3, R2.5, And R2. ·The Protruding Part Of The Welding Head Of The Blade Body Is Welded With a Hard Alloy To Reinforce The Strength. ·The Extension Length Is Determined By The Processing Of The Hub Size And The Depth Of The Rim. Advantages: Good Tool Rigidity, High Welding Strength, Good Shock Resistance, Stable Performance, And Large Feed.
Key words:Diamond Honing Stone,Honing Stick,Honing head Introduction: Use the high quality of diamond and CBN abrasives from Diamond Innovation. Standard Grit Size from D251,D213,D181,D151,D126,D107,D91,D76, D64,D54,D46,D35,D20,D15. We provide super abrasive diamond and CBN honing stone for honing machines of almost all renowned honing brands. (Sunnen, Nagel, Belden, AccuCut, Engis, and other types of high-production honing equipment).Our diamond and CBN honing stones are available for precision bore finishing. Bond type: Metal Bonded. Specification Introduction of honing stone In principle, the perfect honing stone consists of three different main components, which offer the required cutting. Abrasive The abrasive is the most important component of each honing stone. Synthetic diamonds or cubic boron nitride (CBN) in various grit sizes are used. Bond The second component is the metal bonding which is responsible for the proper adhesion of the abrasive crystals warranting excellent wear performance. Steel Blank or Carrier The copper-plated steel blank is the third and last component and is the support material of each honing stone in a drawn, galvanized form. The abrasive and the bond are weighed, mixed, and proportioned according to exactly define operation plans. The premixed portions are then filled into prepared sintering molds and fitted with the appropriate steel blanks. After this, all three elements are sintered under high temperatures. During the sintering process, an abrasive layer develops. Applications of diamond and cbn honing stone materials of workpiece: carbide,glass and ceramic,cast iron,alloy steel,tool steel,die steel,hardened steel copper,aluminum alloy and other abrasive resistant materials. Applicable area:fine grinding engine pump body,hydraulic cylinder bore,hydraulic pump inner bore,cylinder block,valve,oil cylinder nozzle,the inner surface of the spline bore and cylinder hole and blind hole of other series. Applicable honing machine:sunnen,nagel,belden,accucut,engis,and other types of high-production honing equipment. Honing head Honing stones are usually installed on the honing head for work. Various types of vertical honing heads and accessories can be designed and processed according to customer needs or customized according to drawings. Vertical honing head products have high honing accuracy and simple operation. They are divided into manual adjustment and motorized adjustment. The honing range is from 12mm to 300mm honing diameter. Its materials are nickel alloy material, aluminum alloy material, and three kinds of rigid material.
Models: RNMN solid CBN, RCMX soilid CBN, PCD notching tools, PCD engraving tools Applications of PCD inserts, solid cbn : high speed steel (HSS) roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold Rolls Specification: 1ã??PCD and PCBN Tools for Rolls Machining Moresuperhard solid CBN inserts and PCD tools for machining high hardness rolls, cast iron roll, high-speed steel (HSS) roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold Rolls. Due to its excellent properties, carbide rolls are widely used in the steel industry and their hardness is very high. For the machining of cemented carbide rolls, CBN/PCD Inserts can effectively replace the grinding process to improve production efficiency. The roll is the main workpiece and tool that makes the metal continuously plastically deform on the rolling mill. The roll is mainly composed of three parts: roll body, roll neck and roll head. The roll is the intermediate part of the roll that actually participates in rolling the metal. Has smooth cylindrical or grooved surfaces. Rollers are almost universally used in nearly every manufacturing process in the world. The roller is the main part of the rolling machine, with the pressure which come from the rolling roller to roll the steel. 2ã??The specifications size of PCD tools, solid CBN inserts for machining roll - Solid CBN inserts for Rolls Machining As a PCBN inserts manufacturer and exporter in China, More Superhard's PCBN inserts have excellent performance in processing gray cast iron,nodular cast iron,hardened steel and material, sintered metal,and processing work piece surface is highly polished and very durable. Solid CBN iinserts rough machining high Ni-Cr alloy cast iron rolls, semi finishing chilled cast iron rolls, finish turning forged steel cold rolls, turning tungsten carbide rings and hss rolls, etc - PCD Notching Tools, PCD Boring Cutter for Roller The PCD notching tools, pcd boring cutters are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools. PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
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