Diamond vacuum brazed grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry.
Application: cast iron and metal in foundry
Details
Vacuum brazed diamond grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry.
Advantages of vacuum brazed diamond grinding wheel:
* high efficiency. the efficiency is improved by 30% for grinding cast steel surface, compare to conventional resin bond wheel
* long life time. Up to 20 times longer life time than Resin Bond Tools
* single layer of fully exposed diamond fused with nickel at high temperatures and sharp cutting
* never need dressing
Our vacuum brazed diamond wheels are used on hand held grinder and used for grinding, weld cleanup, stock removal and beveling in a wide variety of industry include foundry, metal processing (weld removal and pipe beveling of all ferrous and non-ferrous metals), auto parts, ship building, stone, ceramic, plastic processing, and composite materials, etc.
Electroplated diamond and CBN tools are used for surface grinding, internal grinding, slot grinding and profile grinding. Such as ceramics, glass, tungsten Carbide, ferrite, chilled cast iron, founded alloy steel, titanium alloy, etc.
Alias: Diamond Wheel, CBN Sharpening Wheel
Grinding carbide, HSS, glass, ceramic
Details
Electroplated diamond and Cubic Boron Nitride (CBN) tools are made up of a basic single layer or multi-layers (depending on application) that are bonded to the tool surface using a nickel matrix. The product can be made with various shapes and they are suitable for special complicated profile, surface grinding, Internal grinding, Slot grinding, Profile grinding and others form grinding.
CBN Grinding Wheel For Woodturning Tools
Electroplated CBN wheels are used for woodturning tools sharpening. Compare with traditional grinding wheels, our CBN wheels have the cutting fast and high speed feed grinding, will not cause rough surface and burn problems, leaves fine finish on tool bevel and don't need any dressing, etc.
Diamond vacuum brazed grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry
Application: cast iron and metal in foundry
Details
Vacuum brazed diamond grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry.
Advantages of vacuum brazed diamond grinding wheel:
* high efficiency. the efficiency is improved by 30% for grinding cast steel surface, compare to conventional resin bond wheel
* long life time. Up to 20 times longer life time than Resin Bond Tools
* single layer of fully exposed diamond fused with nickel at high temperatures and sharp cutting
* never need dressing
Grain size: rough 25/30, 30/35, 35/40, finish 50/60
Others size and grit can be customized according to customers' requirement.
Our vacuum brazed diamond wheels are used on hand held grinder and used for grinding, weld cleanup, stock removal and beveling in a wide variety of industry include foundry, metal processing (weld removal and pipe beveling of all ferrous and non-ferrous metals), auto parts, ship building, stone, ceramic, plastic processing, and composite materials, etc.
Introduction of vitrified bond diamond grinding wheels
Vitrified bond diamond grinding wheels possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece. It has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc. Therefore, vitrified bond diamond grinding wheel will express the better advantages in the future. It is recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution. Based on these superiorities, vitrified bond diamond bruting wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.
Applications of vitrified diamond wheels for PCD and PCBN tools :
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
Advantages of vitrified diamond wheels for PCD and PCBN tools :
1.The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
2.Accurately control geometric tolerances to make a good abrasive layer
3. Good Self-Sharpening, High Grinding Efficiency,High Wear Resistance And Less Abrasive Grain Consumption
4.High Precision Workpiece. PCD Tools Can Reach High Efficiency , Good Surface Finish And Edge No Chipping
5. Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
Model: 3A1 resin diamond grinding wheel
Application: small diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Details:
Applications Of Diamond Grinding Wheel:
Resin diamond grinding wheel is mainly used for small diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Advantages Of Diamond Grinding Wheel For Micro Drill:
Good edge stability, High cutting efficiency, Minimal reject-part rates, Good round tool quality.
Suitable Grinding Machine:
Startech, Kimer K360, Rollomatic, SAACKE, HAWEMA, Walter Helitronic, ANCA, Schneeberger Norma, DMG MORI, WAlter, EWAG and other all CNC tool grinding machines.
More SuperHard company offers a full line of diamond and CBN grinding wheels and dressing stones for fine grinding machines and single and double side lapping systems.
Details
More SuperHard company offers a full line of diamond and CBN grinding wheels and dressing stones for fine grinding machines and single and double side lapping systems. Our vitrified diamond and CBN grinding discs have high grinding efficiency, high wear resistance and abrasive consumption, good surface quality and flatness of the workpiece.
Double Disc Diamond And CBN Grinding Wheel
Applications of vitrified bond double disc grinding wheel
Diamond grinding wheel, is suitable for grinding carbide, tungsten steel, PCBN high hardness of the workpiece, ceramic, optical glass, sapphire glass and other nonmetal materials. CBN grinding wheel, is suitable for high speed steel, bearing steel, tool steel, stainless steel, powder metallurgy, precision grinding mill cast iron and other hard materials.
Applicable areas
* Hydraulic pneumatic components. vane pump, conversion valve, piston pump, fuel pump, hydraulic motor parts.
* Compressor spare parts. air conditioner compressor vane, piston, air cylinder, Refrigerator compressor valve plate.
* Engine parts. automobile fuel pump parts, booster pump parts, oil pump nozzle parts.
* High precision shaft seal, watch parts, molds, carbide blade, ceramic valve core, magnetic materials, etc
Dressing Wheel For Diamond And CBN Wheel
The dressing wheels are used for dressing diamond and CBN wheels. According to the different particle size, accuracy of the diamond and CBN grinding disc to choose the dressing wheel, making dressing easier and more time saving.
Our customer tested surface roughness of workpiece by MarSurf M 400. The results show that the workpiece has the much stable performance and good surface roughness by using our diamond grinding disc.
Application: face grinding steel part in auto industry
Size: 250 * 40 * 12 * 10
Type: 6A2 CBN cup wheel
Bonded: Vitrified bonded
Grit Size: CBN126
Details:
Application Of Vitrified CBN Grinding Wheel:
Vitrified CBN wheel is used for face grinding (Ra 0.2 finish) steel part in automotive industry. The hardness of workpiece is 57HRC and stock removal is 0.06mm+- 0.015.
Introductions of Moresuperhardâ??s Brazed diamond grinding wheels
Vacuum brazed diamond cup wheels are installed on grinder used for grinding workpieces made of raw metal and steel, especially cast iron, angle iron, ductile iron, carbon steel,etcâ?¦
Application of Vacuum Brazed Diamond Grinding Disc
Vacuum brazed diamond grinding disc for grinding cast iron, angle iron, ductile iron, carbon steel, etc.
Model Diameter(mm) Hole(mm) Thickness(mm)
Vacuum Brazed Diamond Grinding Disc 100 16/22.3 1.5-3
150 16/22.3 1.5-3
Grain Size: Rough 25/30, 30/35, 35/40, Finish 50/60
Moresuperhard can support customize service according to your requirement
Detailed Specifications can be customized!
Advantages of Moresuperhardâ??s Brazed diamond grinding wheels
* Higher quality process than sintered or laser welded diamond wheel
* Long life
* High efficiency
* Single layer of fully exposed diamond fused with nickel at high temperatures and sharp cutting
* No pollution, low noise, never need dressing
Cylindrical Diamond grinding wheels
Description of the Cylindrical Diamond grinding wheels:
Cylindrical Diamond grinding wheels are mainly used for grinding tungsten carbide coating, ceramic coating and others material.
Various kinds of dimensions and shapes are available, such as flat shapes, cup shapes, dish shapes, etc.
Feature/Benefit of the Cylindrical Diamond grinding wheels
1. Good free-cutting
2. Good Abrasion Resistance
3. Availability in a broad range of applications in both Dry and Wet Condition
4. Improved Heat Resistance
Application of the Cylindrical Diamond grinding wheels:
1. Internal grinder,
2. Tungsten carbide grinding,
3. Wet or dry grinding
Specification of Cylindrical Diamond grinding wheels:
Type:Â 1A1,1A8, 1A1W
� Bond type: Resin, electroplated, metal type
Grit: 50 2000
Concentration: 100, 125
to meet your requirements in every way, we need the following information
Shape and Dimension of the wheels
Grit size (Mesh, refer to Table 1)
Concentration
Bond(Resin, Vitrified, Metallic, Electroplated)
Quantity
Grinding, blasting, and cutting processes, as well as the production of refractory materials, all employ alumina. We are proud to be the world's largest fused alumina producer and supplier. It is also known as fused aluminium oxide
Alumina is found in the regions of Odisha, West Bengal, Kerala, Uttar Pradesh, Maharashtra and Tamil Nadu.
There are several physical properties of alumina. It is high in hardness with the value of 9 on Mohs scale. It has sharp-edged grains, a high load bearing capacity, strong shock resistance, and thermal and chemical stability, besides their superior hardness.
Alumina, or aluminium oxide (aluminum oxide), is better known in the mineral world as corundum with the chemical formula Al2O3
Alumina has widespread usage in several industries in refractories, sandblasting and abrasives to mention a few. Grinding, machining, blasting, cutting, and the manufacturing of shaped and unshaped refractory materials all employ fused aluminium oxide grits.
We offer innovative, brilliant quality alumina mineral with both macro and micro sized that could be used for a wide range of applications. We can add refining procedures to our regular production of alumina mineral to suit the bespoke requirements of various industries and application domains.
These various industries are ceramics, sand casting, tiles, enamels, laminates & paints, industrial coatings, abrasives, blasting, concrete & resin components, refractories, insulators and heat conductive to name a few.
Name: electroplated diamond & CBN grinding wheel for non-ferrous industry application
No dressing,Body can be re-plated several times
Introduction:Electroplated diamond and Cubic Boron Nitride (CBN) tools are made up of a basic single layer or multi-layers (depending on application) of either diamond or CBN particles that are bonded to the tool surface using a nickel matrix. The product can be made with various shapes and they are suitable for special complicated profile, surface grinding ,Internal grinding, Slot grinding,Profile grinding and small and others form grinding. Electroplated diamond and CBN tools are used for surface grinding ,Internal grinding, Slot grinding,Profile grinding Ceramics, Glass, Tungsten Carbide, Ferrite ,Chilled Cast Iron, Founded Alloy Steel, Titanium Alloy And etc
Applications of electroplated bond grinding wheels:
diamond tools for non - ferrous industry application
* carbide (grinding green and sintered tungsten carbide)
* ceramic (grinding ceramics like SIC, AJO,ZrO, etc)
* automotive (grinding brake liners and cutting re-enforced rubber mouldings)
* pharmaceutical (grinding factitious knee joint)
* dental (profiling rubber bonded grinding pins)
* ferrite (grinding magnetic parts)
* chemical (grinding laboratory glass)
* graphite (grinding graphite parts)
* glass (grinding tubes, automotive components)
* Fiberglass ,Plastics and Electronic components, etc
CBN tools for metallic materials industry application
* High-speed tool steels
* Die steel
* Hardened carbon steels
* Hardened stainless steels
* Alloy steels,Titanium Alloy
* Aerospace alloys
* Abrasion resistant ferrous materials, etc
Advantages of electroplated diamond & CBN wheels:
1.No dressing procedure necessary,Body can be re-plated several times
2.High geometric and proportion precision,Complicated forming
3.retain their original shape and dimensions throughout their working life
4.Simple electroplated process, less investment convenient manufacturing
5.Excellent surface roughness, high grinding efficiency , long tool life
6.free-faster cutting, no dressing, less heating due to the diamond particles protruding from the surface.
Please provide us details when you order, For example,
Product needed: Resin bond diamond grinding wheel
1) Diameter (25, 40,100,200,300,750mm)
2) Hole/state bore dimension
3) Thickness (4/5/6/8/10/,40/50/60mm)
4) Shape (1A1 /1A1R/1A8/1A1W/1L1/1F1/6A2/12A2/11V9/4A1/14A1,)
5) Grit size (16/18, 18/20,40/45,80/100,325/400. In GB or ISO standard)
6) Other request
Applications Of vitrified diamond wheels For PCD And PCBN Tools
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc.
Advantages of Vitrified Diamond Wheels For PCD And PCBN Tools
* The porous structure of the abrasive improved diamond exposure and can prevent vertical streaks on workpiece and improve surface quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good self-sharpening, high grinding efficiency, high wear resistance and less abrasive grain consumption
* High precision workpiece. PCD tools can reach high efficiency, good surface finish and edge no chipping
* Vitrified bond wheels offer tool life greater than 150 times that of a resin bond wheel and can be easily trued and dressed on the machine
Application: small diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry
Details
Applications Of Diamond Grinding Wheel
Resin diamond grinding wheel is mainly used for small diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry
Advantages Of Diamond Grinding Wheel For Micro Drill
Good edge stability, High cutting efficiency, Minimal reject-part rates, Good round tool quality
Suitable Grinding Machine
Startech, Kimer K360, Rollomatic, SAACKE, HAWEMA, Walter Helitronic, ANCA, Schneeberger Norma, DMG MORI, WAlter, EWAG and other all CNC tool grinding machines
PRODUCT DETAILS
More Superhard offers the optimal product solution for every combination of machines and materials as well as for every grinding requirement. The Diamond flute grinding wheels are used for fluting milling cutter, drill.
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
PRODUCT DETAILS
Application:
Suit for Flat glass, safety glass, tempered glass, architectural glass, frosted glass, patterned glass, Insulated glass, laminated glass, glass brick, optical glass, Auto Glass, solar glass etc.
For Glass grinding& edging, for coarse grinding, middle grinding& fine grinding etc.
Used for Straight edge machine, beveling machine, bilateral machine, Numerical control machine, such as Bavelloni, Bottero, Glassline, Schiatti, etc.
Advantages:
1. Little mold consumption
2. Good abrasion resistance
3. Long working life
Descriptions of the vacuum brazed diamond grinding head:
With the advantage of being sharp, better abrasion resistance, strong bonding and not easy to
spall off, it is the excellent small shank grinding tools, grinding can be used as the inner circle,
rounded, trench, arc, cone and other special surface.
Features of diamond grinding head for stone and jade:
1.Good coherence
It owns a strongly good coherence depending on the chemical metallurgical effect happening on abrasives, brazing filler metal and matrix interface while the high temperature processing. And its
Good to hold the abrasive particles firmly in the process of grinding.
2.Better convexity of the abrasives
Usually the height of the convexity of abrasives could reached 70-80 percent, as a result, the tools
would be more sharp, whats more, the grinding force and the grinding temperature will be apparently decreased.
3. Enough place for the scraps
Its ample places for the high convexity of the abrasives and it can avoid blockage in grinding process.
4.Less wastefulness of the diamond
In the process of brazed diamond tools grinding, there only are less and rare fall of the abrasives, most of them could be utilized to their highest of 70-80 percent.
Application:
Cutting granites, concretes, rebar, ceramics, glass, woods, plastics and so on
Mainly used in cast iron, hard alloy, concrete, stone, ceramic, resin, magnetic materials, glass and other hard brittle materials production and processing.
For shaping variety of nature or artificial quartz material, such as calcite, fluorite, apatite, granite,
quartz and jade carving including gem, crystal, agate, glass, etc.
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc.
Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F1, etc.
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
1A1R Diamond Cutting Disc for optical glass, quartz and sapphire, etc
1A1 Diamond Grinding Wheel, flat diamond wheel for carbide grinding
More SuperHard resin diamond wheels are widely used for grinding carbide HVOF coated. The diameter from 25mm (1") to 915mm (36")
3A1 diamond wheel for grinding micro drill, 14A1 diamond wheel for grinding carbide rod
Diamond Cup Grinding Wheel. (1a2, 6a2, 11a2. Etc.)
CNC Tools Grinding Wheel. (1a1, 1v1, 11v9, 14a1, 14f1, etc)
More SuperHard services include fluting, gashing clear edge and relief angle, OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc.
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
1A1R Diamond Cutting Disc for optical glass, quartz and sapphire, etc
1A1 Diamond Grinding Wheel, flat diamond wheel for carbide grinding
More SuperHard resin diamond wheels are widely used for grinding carbide HVOF coated. The diameter from 25mm (1") to 915mm (36")
3A1 diamond wheel for grinding micro drill, 14A1 diamond wheel for grinding carbide rod
Diamond Cup Grinding Wheel. (1a2, 6a2, 11a2. etc)
CNC Tools Grinding Wheel. (1a1, 1v1, 11v9, 14a1, 14f1, etc)
More SuperHard services include fluting, gashing clear edge and relief angle, OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc.
