1.Material: 316L or other metal as you required.
2.Working Pressure: Max 30Mpa, P10Mpa
3.Filter Preciseness: 3-200 m
4.O.D: 7 8.75 12
5.Spindle: 0.6mm~3mm Thickness.
6.Inner Seal Ring: Soft Seal-Sintered felt / Hard Seal-Stainless steel
7.Core: Hexagonal, U-shaped, Compound, Spiral
8:Central Layer Braid H structure
Characteristic:
1.Strong filtering ability
2.Adjustable filtering area
3.Large filtering surface and large flow
4.High filtration precision
5.Be cleaned and recyclable.
1.Material: 316L or other metal as you required.
2.Working Pressure: Max 30Mpa P10Mpa
3.Filter Preciseness: 3-200 m
4.O.D: 7 8.75 12
5.Spindle: 0.6mm~3mm Thickness.
6.Inner Seal Ring: Soft Seal-Sintered felt / Hard Seal-Stainless steel
7.Core: Hexagonal, U-shaped, Compound, Spiral
8:Central Layer Braid H structure
Characteristic:
1.Strong filtering ability
2.Adjustable filtering area
3.Large filtering surface and large flow
4.High filtration precision
5.Be cleaned and recyclable.
316L Five-layer sintered mesh filter disc is a highly durable and efficient filtration material that is created by bonding together five layers of wire mesh  with varying openings and diameters through a process called sintering. This process involves bonding the contact points of the� wire meshes� together in a vacuum, resulting in a seamless, porous material with� enhanced mechanical strength, high permeability, and superior structural integrity.
The sintering procedure boosts the mechanical strength of the coarser support layers while maintaining the filtration rating of the finest mesh layer. Additionally, heat and pressure are used to create molecular diffusion welds at every intersection of the wire mesh, further improving the temperature and pressure resistance of the sintered mesh. 316L Five-layer sintered mesh filter disc is widely used in gas distribution,� polyester filtration, water treatment, and other applications where reliable and high-quality filtration is required.
Features
Exceptional Mechanical Strength and Stability: The sintering process creates a seamless, integrated material that offers unparalleled mechanical strength and stability, making it highly resistant to wear and tear.
High Permeability: The porous nature of the sintered wire mesh filter allows for maximum flow rates, making it ideal for applications where high levels of permeability are required.
Corrosion Resistance: Stainless steel is inherently resistant to corrosion, making it an excellent choice for applications where exposure to harsh environments is a concern.
Versatile Fabrication: Stainless steel sintered wire mesh filters can be easily fabricated into a variety of shapes and sizes, allowing for customization and versatility in a range of applications.
Applications
The versatile and efficient stainless steel sintered wire mesh filter finds use in a wide range of applications. It is commonly employed in the filtration of a variety of substances including polymers, food, water, cosmetics, pharmaceuticals, and chemicals. Additionally, it is utilized in the fluidization of bulk materials in conveyors, driers, coolers, and� storage silos, as well as in hydraulic fuel filtration. Its ability to withstand harsh environments and maintain reliable filtration performance makes it a popular choice across industries.
20um 316L microporous stainless steel filter disc is a type of filter element used for the filtration of liquids and gases. The disc is made by molding and sintering stainless steel powder together to create a porous structure. The resulting structure has a high filtration efficiency and a narrow pore size distribution, which allows for efficient filtration of small particles and impurities.
20um 316L microporous stainless steel filter disc is a type of corrosion-resistant steel that contains molybdenum, which improves its resistance to corrosion and pitting. This makes it a good choice for applications where the filter element will be exposed to corrosive fluids or environments.
Parameters
Brand: TOPTITECH
Material: 316L stainless steel
Max pressure: 5MPa
Max temperature: 600 degree
Types:disc
Diameter Size: 30 mm
Height Size: 2mm
Pore Size: stainless steel 20um
Three important aspects of the filter
Pore size: The pore size of the filter disc can be customized according to the specific application requirements. The pore size typically ranges from a few microns to several hundred microns.
Filtration efficiency: The sintered porous stainless steel filter disc can achieve high filtration efficiency due to its uniform pore structure. It can effectively remove particles and impurities from liquids and gases, including bacteria, viruses, and other contaminants.
Durability: The filter disc is made of durable stainless steel, which makes it highly resistant to corrosion and wear. It can withstand high temperatures, pressures, and aggressive chemicals without degrading over time.
Application
A. Solid gas separation
J. Cooling
B. Muffler, silencer
K. Diffuse, evenly spread, or uniform gas, oil, or heat
C. Air purification
L. Breathable protection
D. Filtering oil
M. Pharmaceutical, medicine
E. Dedusting, Isolation dust, dust proof
N. Chemical
F. Gas-oil dissociation
O. Chemical fiber
G. Gas liquid separation
P. Filtration for high temperature environment
H. Moisture proof
Q. High pressure reverse wash filtering
I. Heat insulation
R. Acid and alkali corrosion environment filtering
Package and Shipment
1. Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the customer�´s designated place without damage.
20um 316L microporous stainless steel filter disc is a type of filter element used for the filtration of liquids and gases. The disc is made by molding and sintering stainless steel powder together to create a porous structure. The resulting structure has a high filtration efficiency and a narrow pore size distribution, which allows for efficient filtration of small particles and impurities.
20um 316L microporous stainless steel filter disc is a type of corrosion-resistant steel that contains molybdenum, which improves its resistance to corrosion and pitting. This makes it a good choice for applications where the filter element will be exposed to corrosive fluids or environments.
Parameters
Brand: TOPTITECH
Material: 316L stainless steel
Max pressure: 5MPa
Max temperature: 600 degree
Types:disc
Diameter Size: 30 mm
Height Size: 2mm
Pore Size: stainless steel 20um
Three important aspects of the filter
Pore size: The pore size of the filter disc can be customized according to the specific application requirements. The pore size typically ranges from a few microns to several hundred microns.
Filtration efficiency: The sintered porous stainless steel filter disc can achieve high filtration efficiency due to its uniform pore structure. It can effectively remove particles and impurities from liquids and gases, including bacteria, viruses, and other contaminants.
Durability: The filter disc is made of durable stainless steel, which makes it highly resistant to corrosion and wear. It can withstand high temperatures, pressures, and aggressive chemicals without degrading over time.
Application
A. Solid gas separation
J. Cooling
B. Muffler, silencer
K. Diffuse, evenly spread, or uniform gas, oil, or heat
C. Air purification
L. Breathable protection
D. Filtering oil
M. Pharmaceutical, medicine
E. Dedusting, Isolation dust, dust proof
N. Chemical
F. Gas-oil dissociation
O. Chemical fiber
G. Gas liquid separation
P. Filtration for high temperature environment
H. Moisture proof
Q. High pressure reverse wash filtering
I. Heat insulation
R. Acid and alkali corrosion environment filtering
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5um Porous Parts Sintered Copper Filter Disc is a type of filter made by sintering copper particles together to form a porous structure. Sintering is a process in which metal or ceramic particles are heated to a temperature below their melting point, causing them to fuse together into a solid mass.
5um Porous Parts Sintered Copper Filter Disc consists of multiple layers of copper particles that are sintered together to create a filter with a controlled pore size distribution. The pores in the filter allow fluid to pass through while trapping particles that are larger than the pore size.
5um Porous Parts Sintered Copper Filter Disc is often preferred over other types of filters due to its high porosity, durability, and resistance to corrosion and high temperatures. They can be produced with different pore sizes, thicknesses, and shapes to meet specific application requirements. Additionally, they can be easily cleaned and reused, making them a cost-effective solution for many filtration applications.
5um Porous Parts Sintered Copper Filter Disc is a type of filter made by sintering copper particles together to form a porous structure. Sintering is a process in which metal or ceramic particles are heated to a temperature below their melting point, causing them to fuse together into a solid mass.
Parameter
Material: brass/copper/bronze
Filtration accuracy: 0.5um
Diameter: 30mm
Thickness: 1mm
Porosity: 67%
Working temperature:
Sintered stainless steel filter discs, also called sintered metal porous filters, adopt stainless steel 316, 316L powder as raw materials and then produced through sizing, molding and sintering processes.
Sintered stainless steel filter discs have found widespread use in industries such as environmental protection, petroleum, natural gas, chemical, environmental detection, instrumentation, pharmaceutical equipment, and others.
Product Parameters
Material:304, SS 316L, stainless steel
Max pressure:5MPa
Max temperature:600 degree
Types:disc, plate, cup, tube cartridge, irregular
Diameter Size:2.0 mm to 450 mm
Height Size:1.0 mm to 100 mm
Pore Size:stainless steel (0.2-120um)
Product Features
1. Superior to conventional metal filter materials in terms of shape stability, impact resistance, and alternating load capacity.
2. Air permeability, with a stable separation effectï¼?
3. High loading and unloading strength, making it suited for usage in high temperature, high pressure, and corrosive situations
4. Particularly suited to high-temperature gas filtration;
5. Products of various shapes and precision can be customized according to user requirements, and can also be used for various interfaces by welding.
Applications
When the filter cake on the surface of the sintered metal powder filter element reaches a certain thickness, due to its high-strength performance characteristics, the filter element can be cleaned by backwashing or backflushing through a certain reverse pressure, so that the filter element can be used again. . Because of its many characteristics and the characteristics of repeated cleaning and reuse, it is widely used in water treatment, petrochemical filtration, seawater desalination, chemical filtration, resin and coating, hydroelectric power generation and other fields.
Titanium powder sintered filter disc is made of industrial pure titanium powder (purity 99.6%) as raw material, which is formed by rolling the powder and then sintering at high temperature and high vacuum. There is no need to add any binder during rolling. Because the raw material is high-quality titanium powder, the titanium powder sintered filter has a uniform structure, a porosity between 30% and 40%, a filtration accuracy of 0.22 microns to 100 microns, and high separation and purification efficiency. High temperature resistance, acid and alkali corrosion resistance.
The sintered products are laser cut or lathe cut according to the size and style required by customers. The main shapes are: round, square, hexagonal and special-shaped pieces.
Applicable Industries Manufacturing Plant, filtation system
Product name inconel powder sintered filter
Material stainless steel304/316L, bronze, brass
Pore size 3 5 7 10 15 20 40 50 60 70 90um
Porosity 35%-45%
Filter media Porous Metal
Technique Powder sintering/wire mesh
Application Gas, liquid, and solid filtration, seperation
Feature Uniform distribution of particles, no slag, beautiful appearance
Special service Personal customization and proofing, help design better products
OEM/ODM Available
Performance:
Acid and alkali resistance, high temperature resistant, pulling force and high resi stance
Application:
Mainly used in acid , alkali en viron ment conditions screening and filter, oil industry as mud mesh, chemical fiber industry as screen me sh, v
Filter disc type :
A single layer, mu lti-layer; according to the shape into a round, rectangular, waist, oval, etc.. Multilayer mesh has two layers, three layers.
Filter disc diameter: 5-600mm
This product mainly uses the stainless steel mesh sheet according to the process:
1. Multilayer spot welding mesh sheet.
2. Multi edge mesh sheet.
Stainless steel mesh sheet according to the shape:
Rectangle, circular, annular, rectangular, waist shaped, irregular.
Stainless steel mesh sheet according to the structure:
Single-layer network, multilayer composite filter mesh, combined filter mesh.
Stainless steel mesh sheet according to the number of points:
Single and double layer, three layer, four layer, five layer and multilayer.
Ceramic filter is a new type, high efficiency, energy saving solid-liquid separation equipment, integration of electromechanical, automatic control, ultrasonic cleaning, micro-porous materials and other high-tech in one. Ceramic filter prominent features are: high efficiency, energy saving, good filtering effect, high degree of automation, low running cost, comprehensive utilization of filtrate, cake drying and moisture is adjustable, the filter medium strong adaptability, is widely used in non-ferrous industry, chemical industry, mining, metallurgy and environmental protection, sewage treatment, medicine, food, coal and other industries.
Vacuum ceramic filter is a new type of solid-liquid separation machine which is featured in energy-saving, high efficiency, low production cost, high automation level, smooth operation, low power consumption, low moisture of filter cake, low suspended solid and appears in the 1980s. It¡¯s extensively used for solid-liquid separation in such industries as ore beneficiation, metallurgy, petro-chemicals, paper making, coal, environmental protection and so on.
Working principle: under the effects of pressure difference, as the slurry penetrates filter media, particles are blocked at the surface of filter media and filter cake is formed while liquid goes through the media and drained away so as to separate solid from liquid.
Vacuum ceramic disc filters are the solid-liquid separation equipment, used to dewater mineral concentrates and
Sintered wire mesh is the combination of different layer of wire mesh sintered under high temperature inert gas inside the furnace. During the sintering (diffusion bonding) process, indiviual wires and each adjacent layer of the mesh bond to each other.After cooling, the sintered wire mesh is rigid and completely flat readily to be finished.
Sintered Wire Mesh Material: SUS304 (AISI304), SUS316 (AISI316), SUS316L (AISI316L), Alloy Metal as well
Sintered plate Standard Size: 500 Ã?? 1000 mm, 600 Ã?? 1200 mm, 1000 Ã?? 1000 mm, 1200 Ã?? 1200 mm, or customized.
Sintered wire mesh layers: 3 5 6 7 8 10 layers.
Sintered mesh filtering rate: 1-100 micron
Sintered filters: sintered mesh can be shaped into any tube, disc, conical shapes according to your requirements.
The 1-micron customized sintered stainless steel wire mesh filter disc is an excellent choice for precise filtration. It is manufactured through laser cutting of sintered wire mesh, achieved by fusing the mesh at high temperatures in a vacuum environment.
Sintering ensures uniformity of the original weave, while also fixing the size, shape, and porosity at the micron level. The sintered mesh can be single or multi-layered, offering high strength and rigidity. Depending on specific requirements, the sintered metal filter discs can be shaped as circles, rings, squares, ovals, or sectors. Additional outer rings can also be added upon customer demand. These sintered mesh filter discs find extensive use in filtration processes across various industries, effectively separating gas and liquid and filtering oils and fuels.
High rigidity and stability, resulting in a long lifespan.
Outstanding resistance to corrosion, acids, alkalis, and wear.
Excellent heat resistance, enabling usage within a temperature range of -200�°C to 600�°C.
Multiple filter grades available, ensuring high filtration precision suitable for diverse applications.
Impressive dirt holding capacity.
Easy cleaning and reusability, reducing downtime.
Applications
Sintered metal filter discs are widely applied in the filtration of corrosive liquids, gases, catalyst recovery, steam treatment, and gas-liquid jetting within several industries:
Petrochemical and chemical industries.
Pharmaceutical industry.
Plastic industry.
Automotive industry.
Food and beverage industry.
Metallurgical industry.
Environmental sector.
Aerospace industry.
Working Principle
The fluid involved in the filtration process enters the filter housing through the inlet. As the fluid flows, the filter media captures and retains undesired particles. This process continues until the filter basket becomes full and can no longer retain more contaminants. To ensure efficient filtration, the filter basket must be removed and the contaminants cleared.
Material:ASTM A 240,ASTM A 666,SS304,SS316.SS316L,SUS304.SUS316.SUS316L.Brass wire .Copper wire.Aulum.
Woven types :Plain woven.Dutch woven.
Bound edge width :1.5mm.1.8mm,2.0mm,3.0mm.in normal working .
Bound edge plate thickness :0.4mm,0.5mm.0.8mm.
Layer:single,double,Three,multilayer.
Disc Diameter:4.2mm, 5mm,6mm.8mm.9.5mm,10.8mm.12.7mm.15mm.21mm,37mm,55mm,60mm,65mm,90mm.
101mm,150mm.250mm.300mm and so on .
Mesh of size :
400 microns = 40 mesh screen
250 microns = 60 mesh screen
200 microns = 80 mesh screen
130 microns = 120 mesh screen
115 microns = 140 mesh screen
75 microns = 200 mesh screen
Others size we can process and made of your offer and request.
Application:
Chemical fiber
Coffee filtration.
Oil & Fuel Filters
Suction line strainers
Filters for Polyester fiber production
Microfiber,leather.
Water Purification and filtration
woven fabrics,color masterbatch,
plastic and rubber ,PVC granulation,
sheet extrusion, carbon fiber.
Pressure line filters.
Filter discs and wire mesh discs are made of stainless steel woven wire mesh and wire cloth. The material is aisi316l. Pack filters and wire mesh discs are mainly used in pharmacy, chemicals, chemical fibers, etc.
Major filter materials available for pack filters and wire mesh discs: stainless steel woven wire cloth, stainless steel sintered web, phosphate bronze wire cloth and brass wire cloth, etc.
Shapes: round, rectangle elliptical, other shapes.
Disc filters are provided in different shapes: single piece or multiple layered.
Marginal materials for disc filters: stainless steel, aluminum and nickel-plated copper.
Sizes: meeting customers' specific requirements.
1.Material: 316L or other metal as you required.
2.Working Pressure: Max 30Mpa, P10Mpa
3.Filter Preciseness: 3-20 m
4.O.D: 7 8.75 12
5.Spindle: 0.6mm~3mm Thickness.
6.Inner Seal Ring: Soft Seal-Sintered felt / Hard Seal-Stainless steel
7.Core: Hexagonal, U-shaped, Compound, Spiral
8:Central Layer Braid H structure
Characteristic:
1.Strong filtering ability
2.Adjustable filtering area
3.Large filtering surface and large flow
4.High filtration precision
5.Be cleaned and recyclable.
Sintered metal filter disc, is an ideal filter element for accurate filtration. It is made from sintered wire mesh through laser-cutting. Sintering is a process which produces fusion bonds at all contact points of the woven wire mesh in the vacuum environment with high temperature. Sintering maintains the uniformity of the original weave and fixes the hole size, shape and micron rating of the mesh. The sintered wire mesh can be monolayer or multi-layered, whichever is full of high strength and rigidity. For various purposes, sintered metal filter discs can be processed into different shapes, like round, toroidal, square, oval or fan-shaped. According to customers' demand, sintered metal filter discs can also be added outer rings. Sintered mesh filter disc is widely used in filtration process in many industries, it works as gas-liquid separation, oil and fuel filtration.
Contact us immediately if you are interested in any of our sintered mesh. And you can email us at sales@sintered-mesh.com if you have any questions.
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