Please read completely through these insturction before using the crimper. your DOUGLAS DE 1600 HAND CRIMPER is supplied factory pre-set for quic change-over between most aluminium window systems. PLEASE NOTE : The crimping bench should be constructed in such a way as to offer suitable support for the material being crimped, in order to protect material being crimped from damage, it is advisable to cover the bench bearers with carpet to similar and keep the surfaces clear of swarf or objective likely to damage material surfaces. SETTING UP Remove crimper from box, locate on corner of suitable bench, which must be a robust and stable comstruction. Secure to bench with four M10 counters unk bolts or screws. Insert handles into handle sockets and secure with loking screws which must locate into dimples provided on handle ends. Remove toggl clamp from packing and fix to top of anvil block with two M6 x 10 socket cap screws which are located in the anvil block. WARNING : (1) Do not operate the crimper unless both handles are secured as described above, failure to comply may result in the handles slipping out of the sockets and causing a hazard to the operator. (2) The punch heads are sharp and must be handled with care. The DE 1600 hand crimper is designed for two handed operation by one operator only. It is the operators responsibility to ensure that the path of the punch heads are unobstructed are operating the hand lever handles. TOOLING CHANGES ANVIL INSERT (1) Loosen locking screws (R) Fig. 1 and lift of insert (Q) (2) Slide alternative insert into place, ensure face marked "TOP" is uppermost, locate firmly on bottom face or pins, ensuring that the rear face of the anvil insert sits flat against the anvil block. CRIMP PUNCH HEADS (1) Remove completely the retaining screws (J) Fig 1 (2) Pull Punch Heads our of location slots. (3) Clean all location faces. (4) Select correct punch heads to match anvil insert, push into location slots, replace retaining screws (J) and screw down. TOGGLE CLAMP ADJUSTMENT (1) Select short mitred corner from off-cuts of profile to be crimped, insert correct cleat (s) and corner brance (s) and locate corner on anvil insert. (2) Adjust clamp spindle (v) Fig 1. so that when clamp lever locks ito forward locked position the test corner is held by the clamp pd, with a pressure equivalent to a firm finger pressure. (3) Tighten clamp spindle lock nuts. PLEASE NOTE ! If the clamp pressure is set to high, distortion of profile will occur resulting in poor crimping. CRIMPING TEST JOINT Before starting production it is advisable to test toooling changes as follows :- (1) Leave small sample corner piece in position after setting Clamp. (2) Bring the handles in towards the centre until Cr5imp Heads touch the profile. (3) Open box section profiles the crimp action can be performed by applying equal pressure to both handles simultaneously until the Link Ars (F) Fig 1. lock into a straight line with Punch Heads. (4) When crimping heavy gauge or closed box section profiles it may be found easier to hold one Crimp Punch Head firmly against profile for support whilst the other Head is crimped into it's full depth. Then with a slight alteration in stance, the first head can be pushed to it's full depth. (5) Both crimp Punch heads should be withdrawn from the profile simultaneously. PLEASE NOTE ! Under no circumstances should any one Punch Head be used without firm support of the other one. failure to observe this basic rule will result in the profile frame moving on the anvil insert, a poor crimped joint being produced and possible damage to the Crimper. SETTING CHECK The crimper is supplied factory set and has been test crimped prior to dispatch if for any reason the setting of the crimpter is in doubt the following procedure should be adopted. (1) Cut a sample corner of material to be crimped (2) Carefully check the cut and establish that the cut is a true 45, flat and at 90 to both legs of the section. (3) Offer the appropriate setting piece to the anvil insert and check that the setting is as shown Fig. 2 (4) The punch heads tips should engage onto the slope of the cleat as shown and should either just "skim" the setting piece or clear with minimal clearance. (5) The punch heads should ride down the slope until the link arms lock into straight line with the punch heads. The initial setting for the depth to which the punch heads should run is approximaterly two thirds of the full tepth see Fig. 2 The optimum setting is best established by carrying out test crimps and checking results. PLEASE NOTE A Setting Piecd can be made up by fixing with a suitable adhesive, two packing strips to the back of a cleat that is to be used in the system. The packing strips must be eqial in thickness to the wall of the profile to be crimped. ADJUSTMENTS Should the crimpel require resetting, both the anvil position and the depth of bite of the crimp heads are fully adjustable ANVIL ADJUSTMENT 1) Remove the clamp assembly (U) by removing 2 screws (T), this will reveal a socket head screw. Slacken this screw. 2) Slacken the four nuts at the extreme rear of the crimper (S). 3) Using the setting piece as a guide, adjust the anvil towards or away from the crimp punch heads by turning the nuts. Set the anvil so that the crimp punch heads ride down the slope of the setting piece as shown in Fig 2. ADJUSTMENT OF PUNCH HEADS Each ram assembly is secured tgo the casting by 2 screws (P), slaken to allow the punch head assembly to slide in the casting. By slackenning the lock nut and adjusting screws (N), the position of the punch heads can be adjusted. Adjustments should be initially set so that the crimp punch heads run down the slope on the setting piece to approximately two thrids depth. The assembles must be locked in this position by re-rightening the socket screws (P). The final depth setting is best established by carrying out test crimps and making minor adjustments until satisfactory results are obtained. NOTE Setting the bite of the punch heads too deeply is to be discouraged, if set too tight the resulting joits will not necessarily be tight. "bottoming out"on the cleat is not necessary when trying to obtain a good quality crimp. An indication that the cimper is set over tight, is difficulty encountered when withdrawing crimp punch heads from the crimped material Ensure that all the bolts and nuts are tightened after adjustment have been carried out to maintained settings. is it important that when the crimper is finally set, the heads should both run equal depths on the test piece. It is important that the anvil is set so that the crimp punch heads ride down each slope in the same manner, i.e. the anvil must not be set askew relative to the crimp punch heads. MAINTENANCE Standard packing by using wooden box for which we have government policies and standards for safe delivery of the products. we are also arranging the third party inspection for quality of products and packaging which is useful for clearance of goods specifically for Africa.
Board to board connector, PCB connector, pin header, female header, box header, ejector header, pin connector, male connector, female connector.
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3.96mm pitch pin header,high current connector,power connector Brand Name: cylconn Model Number: 3.96mm pitch pin header Type: Pin header Application: PCB Gender: Male Connector type: pin header PCB mounting type: DIP type connector Material: Polyester, Ul94v-0 Terminal: Copper alloy Finish: Flash gold/tin plated over nickel Current rating: 7A Insulation Resistance: 1000M Ohm,min Dielectric voltage withstanding: 1000V/minute Contact resistance: 50m MAX Operating temperature: -40â?? to -105â?? Packaging & Delivery Packaging Details:standard packing,by tray,ourside carton Delivery Detail:20days Electrical connectors supplier wholesale good quality 3.96mm pin header quality guaranteed wholesale price single row,double row, Sample free wholesale pin headers for PCB
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Quick Details Place of Origin: Guangdong, China (Mainland) Brand Name: CYLCONN Model Number: 2.54 mm pitch FD connector Type: FD connector Application: PCB Gender: none Connector type: FD connector Mounting type: DIP type FD connector Insulation Material: Polyester,UL94V-0 Terminal: Coper alloy,gold/tin plated Rated current: 3A Insulation Resistance: 1000M Ohms Min Dielectric voltage withstanding:500V/minute Contact resistance: 40m Ohms max Operating temperature: -25 é?©?to 85é?©?br />Packaging & Delivery Packaging Details: Standard packing Delivery Detail: 20 days 2.54mm pitch 2 pieces set FD connector quality ensured factory price single row,dual row, mounting type:SMT,R/A,V/T,through hole,press fit,etc Pin pos..: 1-120 Sample free wholesale pin headers for PCB 1)We are one professional wire harness and connector manufacturer. Our products can be used in household appliance, industrial control, communication field, automotive and motorcycle wiring. 2)we are producing more than 10000 kinds of connectors which can subsititute for Molex,JST,TYCO,AMP,JAE'products 3)We accept OEM/ODM design, welcome any customized cable too, whenever you have 100pcs or 100K pcs demand, we will reply and quote you as soon as possible Packaging Details: PE bags, Tape&Reel, Tray, PVC, Plastic Tube. Delivery Detail: within 5~30 days, depends on order quantity Payment:L/C,T/T,Paypal,West Union Shipping:Fedex,DHL,etc. OEM/ODM are available 100% tested before shipment reliable performance low MOQ, high quality sample order is available pin length according to customer design Main products: electrical connectors such as pin header,female header , box header, ejector header, wafer and FFC,FPC, D-SUB, USB, cables, etc. If you have any inquiry, please feel free to contact us.
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Quick Details Place of Origin: Guangdong, China (Mainland) Brand Name: cylconn Model Number: 1mm pitch FPC connector Type: FFC/FPC connector Application: FPC Gender: none Product type: FFC/FPC connector Mounting type: right angle,dip type FFC/FPC connector Insulator material: PA46 , Ul94v-0 Terminal: copper alloy Contact: phospher bronze,gold plating Current rating: 0.4A Insulation resistance: 800M Ohms,min Dielectric withstanding voltage: 500V/minute Contact resistance: 20m Ohms max Operation temperature: -20? to 85? Packaging & Delivery Packaging Details: Standard packing Delivery Detail: 20 days Electronic connector supplier wholesale 1mm pitch dual contact right angle dip type FPC connector quality ensured factory price mounting type:right angle,throught hole Pin pos..:4-32 FFC/FPC usuage:power system,communication networks,financial manufacturing,industrial automation,etc. Sample free wholesale FFC/FPC connectors 1)We are one professional electrical connector manufacturer. Our products can be used in household appliance, industrial control, communication field, automotive and motorcycle wiring. 2)we are producing more than 10000 kinds of connectors which can subsititute for Molex,JST,TYCO,AMP,JAE'products 3)We accept OEM/ODM design, welcome any customized cable too, whenever you have 100pcs or 100K pcs demand, we will reply and quote you as soon as possible Packaging Details: PE bags, Tape&Reel, Tray, PVC, Plastic Tube. Delivery Detail: within 5~30 days, depends on order quantity Payment:L/C,T/T,Paypal,West Union Shipping:Fedex,DHL,etc. OEM/ODM are available 100% tested before shipment reliable performance low MOQ, high quality sample order is available pin length according to customer design Main products: electrical connectors such as pin header,female header , box header, ejector header, wafer and FFC,FPC, D-SUB, USB, cables, etc. If you have any inquiry, please feel free to contact us.
Quick Details Place of Origin: Guangdong, China (Mainland) Brand Name: CYLCONN Model Number: 0.635mm pitch board to board connector Type: board to board connector Application: industrial automation Gender: Female Product type: board to board connector Mounting type: smt type board to board connector Material: LCP, Ul94v-0 Terminal: copper alloy Contact: phospher bronze,gold plating Current rating: 0.5A Insulation resistance: 100M Ohms,min Dielectric withstanding voltage: 200V/minute Contact resistance: initial 20m Ohms max,final 50m Ohms max Operation temperature: -30? to 80? Packaging & Delivery Packaging Details: Standard packing Delivery Detail: 20 days Wholesale 0.635mm pitch brown color female board to board connector for industrial automation quality ensured factory price mounting type:SMT Pin pos..:30-80 Sample free wholesale board to board connectors for power system 1)We are one professional electrical connector manufacturer. Our products can be used in household appliance, industrial control, communication field, automotive and motorcycle wiring. 2)we are producing more than 10000 kinds of connectors which can subsititute for Molex,JST,TYCO,AMP,JAE'products 3)We accept OEM/ODM design, welcome any customized cable too, whenever you have 100pcs or 100K pcs demand, we will reply and quote you as soon as possible Packaging Details: PE bags, Tape&Reel, Tray, PVC, Plastic Tube. Delivery Detail: within 5~30 days, depends on order quantity Payment:L/C,T/T,Paypal,West Union Shipping:Fedex,DHL,etc. OEM/ODM are available 100% tested before shipment reliable performance low MOQ, high quality sample order is available pin length according to customer design Main products: electrical connectors such as pin header,female header , box header, ejector header, wafer and FFC,FPC, D-SUB, USB, cables, etc. If you have any inquiry, please feel free to contact us. Yuliang Electronics Co.,Ltd Building 103,Sanjiang Industrial Park,Hengli Town,Dongguan City,China, P.O:523460
Preform Mold material: 1. Core and Cavity: HRC48-50, ASSAB S136 from Sweden 2. Neck screw: HRC48-50, ASSAB S136 from Sweden 3. Nozzle: HRC48-50, Beryllium Copper 4. Nozzle hosts Material: SKD61 5. Insulator Material: DuPont from USA 6. Valve Pin: HRC60-62, Material: SKD 61 Japan 7. Heating Coil and Thermo couple Brand: ROTFIL from ITALY 8. Plastic seals: made in China 9. Graphite copper plate: HRC30-35, Slider plate is made of 718# steel ( Nickel plating) 10. Mould base plate: HRC30-35, P20 Taizhou Double World Plastic&Mould Co., Ltd. admin(at)ddwmould(dot)com
