Introductions of Moresuperhardâ??s Brazed diamond grinding wheels
Vacuum brazed diamond cup wheels are installed on grinder used for grinding workpieces made of raw metal and steel, especially cast iron, angle iron, ductile iron, carbon steel,etcâ?¦
Application of Vacuum Brazed Diamond Grinding Disc
Vacuum brazed diamond grinding disc for grinding cast iron, angle iron, ductile iron, carbon steel, etc.
Model Diameter(mm) Hole(mm) Thickness(mm)
Vacuum Brazed Diamond Grinding Disc 100 16/22.3 1.5-3
150 16/22.3 1.5-3
Grain Size: Rough 25/30, 30/35, 35/40, Finish 50/60
Moresuperhard can support customize service according to your requirement
Detailed Specifications can be customized!
Advantages of Moresuperhardâ??s Brazed diamond grinding wheels
* Higher quality process than sintered or laser welded diamond wheel
* Long life
* High efficiency
* Single layer of fully exposed diamond fused with nickel at high temperatures and sharp cutting
* No pollution, low noise, never need dressing
Diamond vacuum brazed grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry.
Application: cast iron and metal in foundry
Details
Vacuum brazed diamond grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry.
Advantages of vacuum brazed diamond grinding wheel:
* high efficiency. the efficiency is improved by 30% for grinding cast steel surface, compare to conventional resin bond wheel
* long life time. Up to 20 times longer life time than Resin Bond Tools
* single layer of fully exposed diamond fused with nickel at high temperatures and sharp cutting
* never need dressing
Our vacuum brazed diamond wheels are used on hand held grinder and used for grinding, weld cleanup, stock removal and beveling in a wide variety of industry include foundry, metal processing (weld removal and pipe beveling of all ferrous and non-ferrous metals), auto parts, ship building, stone, ceramic, plastic processing, and composite materials, etc.
Diamond vacuum brazed grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry
Application: cast iron and metal in foundry
Details
Vacuum brazed diamond grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry.
Advantages of vacuum brazed diamond grinding wheel:
* high efficiency. the efficiency is improved by 30% for grinding cast steel surface, compare to conventional resin bond wheel
* long life time. Up to 20 times longer life time than Resin Bond Tools
* single layer of fully exposed diamond fused with nickel at high temperatures and sharp cutting
* never need dressing
Grain size: rough 25/30, 30/35, 35/40, finish 50/60
Others size and grit can be customized according to customers' requirement.
Our vacuum brazed diamond wheels are used on hand held grinder and used for grinding, weld cleanup, stock removal and beveling in a wide variety of industry include foundry, metal processing (weld removal and pipe beveling of all ferrous and non-ferrous metals), auto parts, ship building, stone, ceramic, plastic processing, and composite materials, etc.
Vacuum brazed saw blades have continuous type and segment type. They are used for cutting Marble, cast iron, Ceramics tiles, hard composite materials such as concrete with rebar, Metal processing, Fiber Glass and PVC pipe, etc
Details:
Vacuum brazed saw blades have continuous type and segment type. They are used for cutting Marble, cast iron, Ceramics tiles, hard composite materials such as concrete with rebar, Metal processing, Fiber Glass and PVC pipe, etc
Advantages Of Vacuum Brazed Diamond Saw Blades:
* Single Layer Of Fully Exposed Diamond Fused With Nickel At High Temperatures And Sharp Cutting
* Small cutting gap and less chipping
* Up To 40 Times Longer Life Time Than Resin Grinding Disc. the efficiency is improved by 100% for cutting FRP slab
* Higher Quality Process Than Sintered or Laser Welded Diamond Wheel. The efficiency is improved by 35% for cutting marble slab
* No Pollution, Low Noise, Never Need Dressing
Vacuum brazed saw blades have continuous type and segment type. They are used for cutting Marble, cast iron, Ceramics tiles, hard composite materials such as concrete with rebar, Metal processing, Fiber Glass and PVC pipe, etc
Details:
Vacuum brazed saw blades have continuous type and segment type. They are used for cutting Marble, cast iron, Ceramics tiles, hard composite materials such as concrete with rebar, Metal processing, Fiber Glass and PVC pipe, etc
Advantages Of Vacuum Brazed Diamond Saw Blades:
* Single Layer Of Fully Exposed Diamond Fused With Nickel At High Temperatures And Sharp Cutting
* Small cutting gap and less chipping
* Up To 40 Times Longer Life Time Than Resin Grinding Disc. the efficiency is improved by 100% for cutting FRP slab
* Higher Quality Process Than Sintered or Laser Welded Diamond Wheel. The efficiency is improved by 35% for cutting marble slab
* No Pollution, Low Noise, Never Need Dressing
38921 Brazed Diamond Grinding Wheels Suppliers
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12A2 Diamond grinding wheels used for sharpening and finishing of front surface of reamer teeth, hobbing cutters, circular saws, drawing dies and tools made of hard alloys. Many customers from foreign countries (such as USA, UK, Thailand, India) purchase our 12A2 wheels to grind tungsten carbide tools, they achieve good working performance.
Peripheral Diamond Grinding wheels are used for indexable inserts grinding.
Details:
Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.
Advantages Of Peripheral Diamond Wheels:
* High durability, long life
* Good edge quality of inserts
* Good surface accuracy retention
* High stock removal efficiency
Application Of Peripheral Diamond Grinding Wheels:
Mainly used for precise edge grinding of indexable inserts, tungsten carbide inserts, ceramic inserts, CBN inserts.
Materials of workpiece: tungsten carbide, ceramics, PCD/ PCBN inserts, etc.
Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines. The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
Advantages Of Cylindrical Diamond Wheels
Enjoys strong sharpness, high self-sharpening good surface finish after grinding.
High efficiency,Less dressing time,Long service life and stable quality.
More Superhard offers the optimal product solution for every combination of machines and materials as well as for every grinding requirement. The Diamond flute grinding wheels are used for fluting milling cutter, drill.
Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines. The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
Advantages Of Cylindrical Diamond Wheels:
Enjoys strong sharpness, high self-sharpening good surface finish after grinding.
High efficiency,Less dressing time,Long service life and stable quality.
Descriptions of the vacuum brazed diamond grinding head:
With the advantage of being sharp, better abrasion resistance, strong bonding and not easy to
spall off, it is the excellent small shank grinding tools, grinding can be used as the inner circle,
rounded, trench, arc, cone and other special surface.
Features of diamond grinding head for stone and jade:
1.Good coherence
It owns a strongly good coherence depending on the chemical metallurgical effect happening on abrasives, brazing filler metal and matrix interface while the high temperature processing. And its
Good to hold the abrasive particles firmly in the process of grinding.
2.Better convexity of the abrasives
Usually the height of the convexity of abrasives could reached 70-80 percent, as a result, the tools
would be more sharp, whats more, the grinding force and the grinding temperature will be apparently decreased.
3. Enough place for the scraps
Its ample places for the high convexity of the abrasives and it can avoid blockage in grinding process.
4.Less wastefulness of the diamond
In the process of brazed diamond tools grinding, there only are less and rare fall of the abrasives, most of them could be utilized to their highest of 70-80 percent.
Application:
Cutting granites, concretes, rebar, ceramics, glass, woods, plastics and so on
Mainly used in cast iron, hard alloy, concrete, stone, ceramic, resin, magnetic materials, glass and other hard brittle materials production and processing.
For shaping variety of nature or artificial quartz material, such as calcite, fluorite, apatite, granite,
quartz and jade carving including gem, crystal, agate, glass, etc.
Vitrified diamond grinding wheels for PCD & PCBN tools
Diamond Width: 3mm, 5mm, 10mm, 15mm, 20mm
Grit Size: rough grinding (400#, 500#, 600#), medium grinding (800# and 1000#), finish grinding (1500#, 2000#), super finish grinding (3000#, 4000#, 6000#)
Model: 6A2 vitrified diamond wheel, resin diamond wheel, metal diamond wheel
Alias: vitrified bond diamond wheel, pcd grinding wheel
Application: PCD & PCBN tools grinding
Applications of vitrified diamond wheels for PCD and PCBN tools
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
Advantages of vitrified diamond wheels for PCD and PCBN tools
* The porous structure of the abrasive improved diamond exposure and can prevent vertical streaks on workpiece and improve surface quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good self-sharpening, high grinding efficiency,high wear resistance and less abrasive grain consumption
* High precision workpiece. pcd tools can reach high efficiency , good surface finish and edge no chipping
* Vitrified bond wheels offer tool life greater than 150 times that of a resin bond wheel and can be easily trued and dressed on the machine
Specifications of vitrified diamond grinding wheel
Model D (mm) T (mm) H (mm) W (mm) X (mm)
6A2
PCD Tool Grinding 150 40 32 40 5 10 15 20 10
125 40 32 40 5 10 15 20 10
100 40 20 32 40 3 5 10 15 20 10
Grit: 325/400, W40 (500#), W28 (600#), W20 (800#), W10 (1500#), W5 (3000#), W3 (5000#)
Grain size selection of vitrified diamond grinding wheel
Grain Size Machining Type Application
W40(500# D35) W28(D20) Rough Regrinding a blade edge profile and sharpening of much worn inserts
W20 (800# -1000#, D20) Universal Standard grain size also can get a high sharpening efficiency, good quality surfaces
W10 (1500# D15A) W7 (2000# D15B) Finish Finishing grinding - getting a very good quality of machined surfaces
W5 (3000# D7) W3.5 (4000# D3) Super Finish Super finish grinding - getting a brilliant quality of machined surfaces
Others grits can be made according to customers' requirements.
PCD and PCBN tools for Grinding machines
Ewag, Anca, COBORN, Farman and others PCD grinding machine.
(More SuperHard provides a full range of PCD and PCBN tools solutions � PCD Grinding www.moresuperhard.com)
Application cases of vitrified diamond wheels for PCD tools grinding
* #1500 #325 vitrified diamond wheels for PCD grinding have sent to Malaysian customer
PCD grinding wheels size 150D * 40T * 40H * 8W * 10X
PCD grinding wheels grain size rough #325, finishing #1500
Workpiece materials PCD grinding
Centerless Diamond Grinding Wheel
Centerless grinding is an OD (outer diameter) grinding process. The centerless grinding wheel is used for peripheral grinding of workpieces .
Alias: Type: 1A1, 6A1, 9A1
Application: cemented carbide bars, Polycrystallin
e-mail: sales@moresuperhard.com
Application Of Centerless Diamond Grinding Wheels
Rough, semi-finish and finish grinding of cemented carbide bars , PDC Cutter (Polycrystalline Diamond Compacts), tungsten carbide, ceramics, magnetic material, stainless steel bar, PCD and PCBN composites.
Features Of Centerless Diamond Grinding Wheels
High roundness , good surface finish, superior grinding action, bulk removing of materials, competitive price, long life .
Specification Of Centerless Grinding Wheels
Model D (mm) H (mm) T (mm) X (mm)
1A1
6A1
9A1 200 75 50 5, 10
305 120 150 5, 10
350 127 125 5, 10
400 203 150 5, 10
455 228.6 205 5, 10
500 127 125, 150, 200 5, 10
600 305 200, 400, 600 10
Other specification can be made according to customers requirements
Centerless Wheels For The Centerless Grinding Machines:
Centreless (centerless) grinding can perform excellent roundness of the work piece.The workpiece is supported by a work rest blade and set between a rubber regulating wheel that rotates the workpiece and a rotating grinding wheel.The mainly centerless grinding machines: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV and so on.
Cylindrical Diamond grinding wheels
Description of the Cylindrical Diamond grinding wheels:
Cylindrical Diamond grinding wheels are mainly used for grinding tungsten carbide coating, ceramic coating and others material.
Various kinds of dimensions and shapes are available, such as flat shapes, cup shapes, dish shapes, etc.
Feature/Benefit of the Cylindrical Diamond grinding wheels
1. Good free-cutting
2. Good Abrasion Resistance
3. Availability in a broad range of applications in both Dry and Wet Condition
4. Improved Heat Resistance
Application of the Cylindrical Diamond grinding wheels:
1. Internal grinder,
2. Tungsten carbide grinding,
3. Wet or dry grinding
Specification of Cylindrical Diamond grinding wheels:
Type:Â 1A1,1A8, 1A1W
� Bond type: Resin, electroplated, metal type
Grit: 50 2000
Concentration: 100, 125
to meet your requirements in every way, we need the following information
Shape and Dimension of the wheels
Grit size (Mesh, refer to Table 1)
Concentration
Bond(Resin, Vitrified, Metallic, Electroplated)
Quantity
vitrified bond diamond grinding wheel for ceramic for pcd tools amanda@moresuperhard.com
Name : vitrified bond diamond grinding wheel for ceramic for PCD tools
Introduction:
Vitrified bond diamond grinding wheels possess pretty high abrasive resistance , especially in polishing hard and brittle workpiece. It has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc. Therefore, vitrified bond diamond grinding wheel will express the better advantages in the future. It is recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution. Based on these superiorities, vitrified bond diamond bruting wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.
Application : Mainly used for machining tungsten carbide, ceramic, cermets, optical glass, PCD, PCBN, CVD, natural diamond, stones and so on.
Name: electroplated diamond & CBN grinding wheel for non-ferrous industry application
No dressing,Body can be re-plated several times
Introduction:Electroplated diamond and Cubic Boron Nitride (CBN) tools are made up of a basic single layer or multi-layers (depending on application) of either diamond or CBN particles that are bonded to the tool surface using a nickel matrix. The product can be made with various shapes and they are suitable for special complicated profile, surface grinding ,Internal grinding, Slot grinding,Profile grinding and small and others form grinding. Electroplated diamond and CBN tools are used for surface grinding ,Internal grinding, Slot grinding,Profile grinding Ceramics, Glass, Tungsten Carbide, Ferrite ,Chilled Cast Iron, Founded Alloy Steel, Titanium Alloy And etc
Applications of electroplated bond grinding wheels:
diamond tools for non - ferrous industry application
* carbide (grinding green and sintered tungsten carbide)
* ceramic (grinding ceramics like SIC, AJO,ZrO, etc)
* automotive (grinding brake liners and cutting re-enforced rubber mouldings)
* pharmaceutical (grinding factitious knee joint)
* dental (profiling rubber bonded grinding pins)
* ferrite (grinding magnetic parts)
* chemical (grinding laboratory glass)
* graphite (grinding graphite parts)
* glass (grinding tubes, automotive components)
* Fiberglass ,Plastics and Electronic components, etc
CBN tools for metallic materials industry application
* High-speed tool steels
* Die steel
* Hardened carbon steels
* Hardened stainless steels
* Alloy steels,Titanium Alloy
* Aerospace alloys
* Abrasion resistant ferrous materials, etc
Advantages of electroplated diamond & CBN wheels:
1.No dressing procedure necessary,Body can be re-plated several times
2.High geometric and proportion precision,Complicated forming
3.retain their original shape and dimensions throughout their working life
4.Simple electroplated process, less investment convenient manufacturing
5.Excellent surface roughness, high grinding efficiency , long tool life
6.free-faster cutting, no dressing, less heating due to the diamond particles protruding from the surface.
Please provide us details when you order, For example,
Product needed: Resin bond diamond grinding wheel
1) Diameter (25, 40,100,200,300,750mm)
2) Hole/state bore dimension
3) Thickness (4/5/6/8/10/,40/50/60mm)
4) Shape (1A1 /1A1R/1A8/1A1W/1L1/1F1/6A2/12A2/11V9/4A1/14A1,)
5) Grit size (16/18, 18/20,40/45,80/100,325/400. In GB or ISO standard)
6) Other request
Applications of Cylindrical Diamond Wheel
Vitrified diamond wheels are used for cylindrical grinding PDC cutter
Advantages of Cylindrical Diamond Wheel
High efficiency, Good self-sharpening, Excellent surface finish, Long service life
Details
Applicable Machine of Resin Diamond Wheels
Glass straight edging machine, glass double edging machine, Beveling machine (such as Deway, ZXM, BOTTERO, BAVELLONI, bovone, Schiatti angelo and Glassline)
Advantages Of Resin Diamond Grinding Wheelï¼?
Light weight and low noise,
Better wear resistance,
Long service life,
Grinding glass with a variety of thickness.
38921 Brazed Diamond Grinding Wheels Suppliers
Short on time? Let Brazed Diamond Grinding Wheels sellers contact you.
