Description: The mono-crystal diamond tools can obtain excellent cutting edge through grinding. The surface finish of single crystal diamond tool can reach more than 0.01micron (Ra < 0.1 um)The world's top brands of raw materials: E6 single crystal diamond. Applications of Mono Crystal Diamond Tools: Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc Types Of Mono Crystal Diamond Cutting Tools Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal tools Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc - MCD non-standard square bar type turning tools - MCD mono crystal diamond Arc cutting tools - MCD Non-standard integrated top and bottom chamfering cutting tools Application of MCD non-standrad chamfering tool - Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc. - The peripheral chamfering of mobile phone shell parts. - Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect - The grain processing efficiency is higher, especially the mosaic welding, the speed can reach 70,000 revolutions/min, and the feed can reach 4000 mm/min, but it is inevitable that there will be residual tool marks in the processing. Precious metal processing, jewelry industry: gold, silver, platinum products of carving processing. Medical Industry: contact lens and IOL (single-crystal mills and drills). Contact lens machining tools are free from scratches and burrs on the contact lens that may occur during finishing process. Printing industry: roller mould Automotive industry: night driving optical system, projection lights, aluminum alloy wheels, etc.Defense and aerospace industry: navigation gyro for missiles New materials ceramics, engineering plastics. motorcycle trailers, shipbuilding, rail transportation and other industries. Advantages of Mono Crystal Diamond Tools: Geometries and dimensions are maintained exactly. - High homogeneity, no microstructure. - Allows the production of highly precise cutting edges for maximum surface accuracies. - Cutting edges are extremely sharp. - Machining can be performed without restrictive contours.No special tools required. - Constant process reliability and assured reproducibility. - Surface qualities with Ra < 0.1 um are possible! - Turning in polishing quality.
Models: RNMN solid CBN, RCMX soilid CBN, PCD notching tools, PCD engraving tools Applications of PCD inserts, solid cbn : high speed steel (HSS) roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold Rolls Specification: 1ã??PCD and PCBN Tools for Rolls Machining Moresuperhard solid CBN inserts and PCD tools for machining high hardness rolls, cast iron roll, high-speed steel (HSS) roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold Rolls. Due to its excellent properties, carbide rolls are widely used in the steel industry and their hardness is very high. For the machining of cemented carbide rolls, CBN/PCD Inserts can effectively replace the grinding process to improve production efficiency. The roll is the main workpiece and tool that makes the metal continuously plastically deform on the rolling mill. The roll is mainly composed of three parts: roll body, roll neck and roll head. The roll is the intermediate part of the roll that actually participates in rolling the metal. Has smooth cylindrical or grooved surfaces. Rollers are almost universally used in nearly every manufacturing process in the world. The roller is the main part of the rolling machine, with the pressure which come from the rolling roller to roll the steel. 2ã??The specifications size of PCD tools, solid CBN inserts for machining roll - Solid CBN inserts for Rolls Machining As a PCBN inserts manufacturer and exporter in China, More Superhard's PCBN inserts have excellent performance in processing gray cast iron,nodular cast iron,hardened steel and material, sintered metal,and processing work piece surface is highly polished and very durable. Solid CBN iinserts rough machining high Ni-Cr alloy cast iron rolls, semi finishing chilled cast iron rolls, finish turning forged steel cold rolls, turning tungsten carbide rings and hss rolls, etc - PCD Notching Tools, PCD Boring Cutter for Roller The PCD notching tools, pcd boring cutters are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools. PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
201 2B Stainless Steel 2B is the most widely used stainless steel surface finish. 201 2B stainless steel is especially common in industrial, chemical and food processing applications such as process vessels and storage tanks. It is also used in some architectural applications, such as downspouts and gutters, where the uniformity of the finish will not be carefully checked. Consider the following properties when specifying this 201 2B stainless steel: 2B is the most economical finish Chemically pickled and smooth, thus highly resistant to corrosion 201 2B stainless steel is not uniform and may not match in appearance over a wide range and between batches etc. As sub-product of 2B surface finish stainless steel, 201 2B stainless steel has been produced in the factory and cannot be matched after processing 201 2B stainless steel is often protected by a plastic film until final cleaning and commissioning Specification Of 201 2B Stainless Steel Coil No.1 Finish Stainless Steel Plate Grades 202 / 304 / 304L / 304H / 309S / 310S / 316 / 316L / 316Ti / 317L / 321 / 321H / 347 / 347H / 904L etc. UNS No. - UNS S30400, UNS S30403, UNS S31008, UNS S31620, UNS S31603, UNS S31603, UNS S31635, UNS S31703, UNS S32100, UNS S34700, UNS S34709, UNS S8904 EN No. - 1.4301, 1.4307, 1.4845, 1.4401, 1.4404, 1.4571, 1.4438, 1.4541, 1.4550, 1.4551, 1.4539 Standard JIS, AISI, ASTM, GB, EN Place of Origin China Certification ISO Thickness Range 0.3-3.0MM Thickness Tolerance ± 5%MM Surface Classification 2B Grade / Width 1250 MM / 1500 MM / 2000 MM / 04 Feet / 05 Feet and Custom Cut Width as Per Requirement Length Steel Plate Length 2400 MM / 2420 MM / 6000 MM / 08 Feet / 10 Feet / Coil Cut and Custom Cut Length as Per Requirement Technique Cold Rolled Quality High Quality Inspection Application 201 2B stainless steel is typically used for non-cosmetic parts. Items we typically see with a 2B finish include bakeware and flatware, fixtures, solar panels, industrial equipment, enclosures and covers. Brief Introduction A smooth, moderately reflective cold-rolled annealed and pickled or descaled finish typically produced by imparting a final light cold-rolled pass using [large diameter] polished rolls. This general-purpose finish is more readily polished than No 1 or 2D finishes.
PDC BIT Diamond PDC bit big blade design: The blades of all PDC drilling series are raised and increased. Using oversized crumb running design can more effectively move drilling dicks, clean the drills, prevent drill bit mud bags, and increase mechanical drilling speed. Polycrystalline diamond drill bits anti-rotation design: The mechanical balance design is adopted, and the PDC bit design, orbital tooth design, and buffering block design are used to ensure the drill head anti-rotation performance. In drilling, where precision and durability are paramount, choosing the right PDC (Polycrystalline Diamond Compact) drill bits can make all the difference. As discerning operators seek the pinnacle of performance, Top Tools emerges as a frontrunner among PDC bit suppliers, offering a suite of unparalleled benefits that redefine drilling excellence. Types Of PDC Polycrystalline Diamond Drill Bits Matrix PDC Bit Composition: Constructed from sintered tungsten carbide, the bit is enhanced with synthetic PDC cutters and stabilized with heat-treated polycrystalline diamond. Durability: The tungsten carbide body offers robust erosion resistance, wear protection, and consistent diameter retention. Flexible Hydraulics: The waterhole design can be adjusted according to drilling hydraulic needs. Customizable Design: The bit's shape aligns with formation demands, and adjustments only require a mold change without additional equipment. Steel PDC Bit Steel PDC bit is machined with chromium and molybdenum alloy steel. After the heat treatment, the drill body is drilled, and the synthetic PDC cutter is brazed into the tooth hole of the drill body. Tungsten carbide alloy or composite piece is used to maintain the diameter, and tungsten carbide wear resistant layer is welded to the blade to enhance the wear resistance and erosion resistance of the steel body bit. Steel body bits are less abrasive and more likely to wash away than tire bits, but steel body bits are cheaper and easier to repair. PDC Drag Bit PDC Drag bits work well for drilling in plastic and brittle formations like mudstone, muddy sandstone, shale, etc. as well as soft to moderately soft soils. SML's Drag bits are often created in specialized designs, frequently from customer drawings and size specifications. PDC Core Bit PDC core bits, also known as hollow bits, are a type of thin, multi-toothed tubular bit that contains embedded carbide chips. Matrix vs. Steel Body Bit Steel-body The upper section of the steel body features threading to attach the drilling tool, while the lower section is sintered onto the body. The steel body can be crafted as a single piece or in a two-part configuration. In the latter, the top is fabricated from alloy steel with threads, and the bottom from mild steel affixed to the frame. These two sections are threaded together and subsequently welded for added strength.
