Description: The PCD Boring Tools are made by PCD Blanks (E6) Brazing on The Tungsten Carbide Body. Most common is full face PCD Notching Tools. PCD Boring Tools are used for Machining Various Of Tungsten Carbide Rollers. PCD Tips for Carbide Roller Notching. Details Specification Applications of PCD Boring & Notching Tools: PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching. PCD boring tools Application range Roll Air Conditioning Compressor Parts Slewing support Gear shaft Bearing Cylinder liner Hub unit bearing Brake drum Brake disc. Why Choose Our PCD Boring Tools 1. The raw material is excellent, and it is processed and sharpened by the element six PCD composite sheet. 2. Fine cutting edge, the hardness of diamond is about 8000HV, and the hardness is 10 times that of alloy. It has the advantages of low friction coefficient, high hardness and long service life. It can process a higher finish than conventional tools while reducing costs. 3. High-precision dimensions, tolerances of blade angle, blade tip, length, and equal division are strictly controlled within the tolerance of 0.02MM to ensure the stability of the life of each blade. 4. Complete specifications, various specifications and models can be produced, customized production according to the customer's use size, the manufacturer's supply makes you more assured. Advantages of PCD Boring & Notching Tools: High Abrasive Resistance And Thermal Conductivity Good Surface Finish Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools. High processing efficiency and high universality. Suitable for dry and wet cutting. PCD inserts are mostly used in high, medium and low silicon content aluminum alloys, graphite, metal matrix composites, carbon fiber composites, titanium alloys, aluminum alloy ultra-finishing industries, aviation and auto parts, etc. In traditional machining applications, it not only greatly reduces the overall production cost, but also significantly improves the productivity and efficiency of the entire production operation, while greatly reducing equipment investment. Pack: Cartons and bubble wrap Payment: TT; Paypal; Delivery Time: Seven to ten days Sample: No free samples are provided FOB Port: Shanghai Qingdao Guangzhou
Description: The mono-crystal diamond tools can obtain excellent cutting edge through grinding. The surface finish of single crystal diamond tool can reach more than 0.01micron (Ra < 0.1 um)The world's top brands of raw materials: E6 single crystal diamond. Applications of Mono Crystal Diamond Tools: Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc Types Of Mono Crystal Diamond Cutting Tools Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal tools Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc - MCD non-standard square bar type turning tools - MCD mono crystal diamond Arc cutting tools - MCD Non-standard integrated top and bottom chamfering cutting tools Application of MCD non-standrad chamfering tool - Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc. - The peripheral chamfering of mobile phone shell parts. - Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect - The grain processing efficiency is higher, especially the mosaic welding, the speed can reach 70,000 revolutions/min, and the feed can reach 4000 mm/min, but it is inevitable that there will be residual tool marks in the processing. Precious metal processing, jewelry industry: gold, silver, platinum products of carving processing. Medical Industry: contact lens and IOL (single-crystal mills and drills). Contact lens machining tools are free from scratches and burrs on the contact lens that may occur during finishing process. Printing industry: roller mould Automotive industry: night driving optical system, projection lights, aluminum alloy wheels, etc.Defense and aerospace industry: navigation gyro for missiles New materials ceramics, engineering plastics. motorcycle trailers, shipbuilding, rail transportation and other industries. Advantages of Mono Crystal Diamond Tools: Geometries and dimensions are maintained exactly. - High homogeneity, no microstructure. - Allows the production of highly precise cutting edges for maximum surface accuracies. - Cutting edges are extremely sharp. - Machining can be performed without restrictive contours.No special tools required. - Constant process reliability and assured reproducibility. - Surface qualities with Ra < 0.1 um are possible! - Turning in polishing quality.
Description: PCD sintering drill bits products are suitable for different grades of aluminum alloys and CFRP/GFRP materials. And can be used in abrasive materials in the automotive, aerospace and all composite material processing industries to meet the high quality requirements Models: Applications of PCD sintering drilling bit for CFRP/GFRP: Application of industry Aerospace Automotive graphite acrylic and other fields. Application of materials: Different kind of CFRP materials GFRP materials Very abrasive material Application Cases of PCD sintering drilling bit for CFRP/GFRP: Advantages of PCD sintering drilling bit for CFRP/GFRP: The raw materials are imported PCD, High standards, High quality holes, A variety of chip flutes, and the design of chip flutes is suitable for different processing materials. Pack: Cartons and bubble wrap Payment: TT; Paypal; Delivery Time: Seven to ten days Sample: No free samples are provided Certification: ISO9001:2008 FOB Port: Shanghai Qingdao Guangzhou
Description: The Micro Drilling products cover semiconductor materials, metals, ceramics and polymers. Each product has laser and beam delivery design optimized for a specific application, and can be configured for manual or automatic operation, allowing customers to buy exactly the application solution they need. PCD Micro Drill is used in the Semiconductor industry, National defense field, Aerospace, Chip & Communication electronics, Details Specificationï¼? PCD MICRO DRILL SLOT STRUCTURE AND DRILL TIP 1. The grinding groove is smooth and the chip removal is excellent; 2. The edge surface is polished and the main edge is sharp; 3. The tip rotates stably and the hole position is accurate The Micro Drilling products cover semiconductor materials, metals, ceramics and polymers. Each product has laser and beam delivery design optimized for a specific application, and can be configured for manual or automatic operation, allowing customers to buy exactly the application solution they need. PCD MICRO DRILLS FEATURES 1. PCD micro drill has characteristics of high hardness, wear resistance, and relatively long service life compared with traditional alloy microdrill; 2. PCD micro drill is widely used in addition to processing metal materials, and can also be used for inorganic non-metallic material processing, with high processing precision; 3. PCD micro drill, compared with traditional alloy micro drill, can process hole walls with better quality. Improved Tool Life Improved Productivity Improved Hole Quality Reducing Your Machining Time PCD MICRO DRILLS STANDARD Highest technology laser manufactured micro PCD drills. Micro PCD drills are used in the semiconductor industry for monocrystalline applications such as cleaning and inspection jigs. They are also used for the graphite electrode manufacturing for EDM and drilling very hard to machine materials in the die & mold industry. Designed with superb surface quality and edge sharpness. Multiple scale tool life as compared to standard carbide coated micro drills. Other dimensions are available per request. Models: Applications of High Precision Micro PCD Drill: Micro Drilling Systems are used in the microelectronics, microfluidics, semiconductor, LED, medical devices, and PV industries. The systems combine precision part-moving stages, high-resolution alignment systems and application-optimized lasers with IPGs proprietary software to provide high-throughput and high drilling accuracies. Application Cases of High Precision Micro PCD Drill : Advantages of High Precision Micro PCD Drill: Pack: Cartons and bubble wrap Payment: TT; Paypal; Delivery Time: Seven to ten days Sample: No free samples are provided Certification: ISO9001:2008 FOB Port: Shanghai Qingdao Guangzhou
Description: Pistons are made from aluminium with high silicon content, resulting in a very abrasive material. High-silicon aluminum alloy has higher hardness and wear resistance than other aluminum alloys. When cutting, the cutting tool alternately cuts soft aluminum-based and hard silicon particles, the carbide insert are easy to wear and also easily produce BUE, which will affect the roughness and processing accuracy. In order to avoid the BUE and work hardening, the cutting edge must be sharp and the cutting edge must be smooth. PCD tool just meets all these requirements.Machining such material requires high wear resistant tooling, such as cutters and inserts made of PCD. Details (1) The hardness of PCD can reach as high as 8000HV, which is 8 to 12 times of cemented carbide. (2) The thermal conductivity of PCD is 700W/mk, 1.5 ~ 9 times of cemented carbide,even higher than PCBN and copper alloy; (3) The friction coefficient and expansion coefficient of PCD are small; (4) PCD and non-ferrous metals and non-metallic materials, the affinity between small; (5) Sharp edge and blade surface roughness Applications of PCD Grooving Tool for Pistons: The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron. PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc. Application Cases of PCD Grooving Tool for Pistons: Advantages of PCD Grooving Tool for Pistons: Enables high-speed machining while maintaining longer tool life. Provides consistent products, simplified quality control, and lower cost. Maximum stability. Maximum economy. Maximum feed/speed. Suitable for general and optimized final machining Pack: Cartons and bubble wrap Payment: TT; Paypal; Delivery Time: Seven to ten days Sample: No free samples are provided Certification: ISO9001:2008 FOB Port: Shanghai Qingdao Guangzhou
PCD/PCBN milling cutters features: The cutting edge adopts laser technology, the cutting edge is sharp, and the cutting is light and suitable for high-speed occasions. PCD of medium grain size has both abrasion resistance and chipping resistance, and excellent overall performance. Diameters of the same specification, different cutting edge lengths. The cutting edge over-center design can be used for axial feed milling similar to drilling. Optimize the groove shape to achieve a higher dynamic balance level. The small R angle and chamfering of the cutting edge effectively increase the durability of the tool. Applications of PCD end mill, cbn end milling, mill for gearbox bottom: Application industry: 3C, automotive, aerospace, etc. Application materials: non-ferrous metals such as aluminum, magnesium, titanium, silicon; fiber materials, insulating materials, plastics, composite materials, etc. Advantages of PCD end mill, cbn end milling, mill for gearbox bottom: Performance advantages of PCD/PCBN milling cutters With ultra-high hardness and super wear resistance; Stable performance and long tool life; High processing efficiency and low cost; High surface finish can be obtained; High conductivity, good toughness. Forming slot milling cutters have been successfully used in slot milling. Multiple slots can be formed and milled at one time, which reduces the use of tools and the number of tool changes, and greatly improves the processing efficiency. The water outlet design in the tool center can effectively reduce the processing heat in the cutting area, reduce tool wear and make the tool have a longer processing life. Pack: Cartons and bubble wrap Delivery Time: Seven to ten days Sample: No free samples are provided FOB Port: Shanghai Qingdao Guangzhou
Introduction: MORE supplies diamond honing tools designed for your specific application. The single stroke honing tool is also known as a single pass honing tool that incorporates a super abrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing. Each individual piece of this diamond tool is designed to be matched with corresponding honing machines. According to different workpieces, customers can choose from our existing models of honing tools, or customize a new honing tool. Electroplated and sintered diamond honing tools are divided into adjustable fixed honing tools and adjustable floating honing tools. The honing machine is a one-piece electroplated and sintered diamond tool with a single up and down stroke to grind away the excess. Processing materials: mild steel, hardened steel, cast iron, copper, carbide, ceramics, glass, etc. Details According to the different particle size of diamond, it can be used for rough honing, fine honing and fine grinding. The superior diamond plating process ensures long tool life and low cost per part. Improved abrasive sleeve design for chip quick removal. Greater accuracy and increased production efficiencies. Custom design to meet your specific requirement. Capable of adapting to most honing machines. Applications of Single Pass Diamond Honing Tools: The products are suitable for honing inner hole of cylinder hole of refrigerator and air conditioner compressor, piston hole, nozzle oil pump, hydraulic valve, motorcycle, automobile engine cylinder block, gear, powder metallurgy parts, super hard parts, distribution valves, ABS, brake cylinder, supercharger, rocker arms, connecting rod, parking pawls, crankcase, sprockets, powdered metal components, ceramic components and so on. Application Cases of Single Pass Diamond Honing Tools: Advantages of Single Pass Diamond Honing Tools: High Precision Single-pass honing tools, single-pass honing reamer (Expansion reamers) Single-pass honing tools: electroplated diamond honing reamer and sintered honing reamer Precision bore finishing Used on Vertical Honing Machines Pack: Cartons and bubble wrap Sample: No free samples are provided FOB Port: Shanghai Qingdao Guangzhou
Description: Ceramic grade tools are typically classified into three general categories: oxide, nitride, and matrix ceramics. Oxide ceramics are alumina-based and are generally used in roughing and finishing applications of the cast and gray irons. Increasingly, oxide ceramics are being used in dry machining applications at high speeds. This is due to the advancements within materials science, including the incorporation of whisker-based materials. Nitride ceramics exhibit extremely high fracture toughness and are used for roughing and semi-roughing of cast irons under harsh conditions, such as when there is considerable starting and stopping that would typically increase fracturing. CMCs contain ceramics mixed with other hard materials like cemented and titanium carbides. They can also contain reinforcing whiskers and other materials to increase wear resistance and toughness under hot machining conditions. These are commonly referred to as SiC-whisker reinforced. Alumina reinforced with SiC whiskers is the toughest and most resistant to thermal shock of the oxide-based ceramics due to the extremely high tensile strength of the SiC whiskers. It offers the additional benefit of being able to be run without coolant, thus making dry machining a common application while also being able to offer an increase in machining rates up to 800%. Applications of Ceramic insert, Ceramic Cutting Tools : 1. Auto parts processing 2.Bearing machining 3.Hard cast iron processing 4.Other fields 5.Bearing machining
Description: PDC cutter is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum. Details The specifications of PDC cutter for oil drilling bits(PDC Rock Cutter for Oil Well Drilling Bits) 1.PDC - F (flat cutter ):The flat surface combines small specification size to be applicable to PCD auger to protect through area, with other drill not into the use, such as measure tool etc. 2.PDC-C (claw cutter):The teeth of a saw type combines. The increment concludes to match of the strength reduced interface in response to the dint. The usage takes directive. The medium etc. anti- impact uses thicker diamond grain, the increment drills into the efficiency. Diamond layer 1.2 2.0 MM can be provided as choice. Apply softer geologic strata. 3.PDC-Sstreng the ned daw: The wreath form combines central part to take several teeth of a saw type to have directive but not easy confirmation to have stronger anti- sex to pound at function to bear to whet sex senior high school etc. the diamond grain apply medium soft bear to whet geologic strata, diamond layer 1.5 2.5 MM can be provided as choice. 4.PDC-G (great strengthened claw)Three layers of complicated structure, biggest of reduce internal help dint, take to drill into the direction, high anti- impact, be applicable to more complicated geologic strata, medium thick diamond grain, have good of comprehensive function, diamond layer 2.0 3.0 MM can be provided as possible. 5.PDC-C S C-R Can choose a variety to combine a way, empress the department present a semicircle type, being applicable to just body auger. Applications of PDC cutter: Petroleum Oil field PDC bits The diamond drill bit is used in nearly all applications including geothermal energy drilling, mining, water well and natural gas drilling, and oil well drilling. Total depths range from 100' to 20,000'. PDC cutters are widely used for petroleum and oil field PDC bit, geological PDC exploration bits, gas exploration bits, PDC coal mining drill bits. PDC is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.
Models: RNMN solid CBN, RCMX soilid CBN, PCD notching tools, PCD engraving tools Applications of PCD inserts, solid cbn : high speed steel (HSS) roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold Rolls Specification: 1ã??PCD and PCBN Tools for Rolls Machining Moresuperhard solid CBN inserts and PCD tools for machining high hardness rolls, cast iron roll, high-speed steel (HSS) roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold Rolls. Due to its excellent properties, carbide rolls are widely used in the steel industry and their hardness is very high. For the machining of cemented carbide rolls, CBN/PCD Inserts can effectively replace the grinding process to improve production efficiency. The roll is the main workpiece and tool that makes the metal continuously plastically deform on the rolling mill. The roll is mainly composed of three parts: roll body, roll neck and roll head. The roll is the intermediate part of the roll that actually participates in rolling the metal. Has smooth cylindrical or grooved surfaces. Rollers are almost universally used in nearly every manufacturing process in the world. The roller is the main part of the rolling machine, with the pressure which come from the rolling roller to roll the steel. 2ã??The specifications size of PCD tools, solid CBN inserts for machining roll - Solid CBN inserts for Rolls Machining As a PCBN inserts manufacturer and exporter in China, More Superhard's PCBN inserts have excellent performance in processing gray cast iron,nodular cast iron,hardened steel and material, sintered metal,and processing work piece surface is highly polished and very durable. Solid CBN iinserts rough machining high Ni-Cr alloy cast iron rolls, semi finishing chilled cast iron rolls, finish turning forged steel cold rolls, turning tungsten carbide rings and hss rolls, etc - PCD Notching Tools, PCD Boring Cutter for Roller The PCD notching tools, pcd boring cutters are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools. PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
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