STANDARD PDC CUTTER The PDC Cutter produced by the PDC cutter manufacturer combines a polycrystalline diamond layer for hardness and wear resistance with a cemented carbide substrate for strength and impact resistance. Polycrystalline diamond composite, a super hard material, is formed by sintering single-crystal diamond micro powder with binders, typically cobalt or nickel, under high temperatures and pressures. Diamond composites used for drilling are primarily flat, though some specialized shapes include cylindrical or a combination of cylindrical and hemispherical forms. Types Of Standard PDC Cutter PDC Insert Top Tool employs a sophisticated synthesis technique to fabricate PDC Cutters, seamlessly integrating the merits of diamond and cemented carbide. Cambered Face PDC Cutter This type of the PDC cutter is different from the common ones. It has higher impact resistance with its cambered face shape of diamond surface. Conical Shaped PDC Cutter Our conical PDC cutters focus more stress on rocks due to their shape and have a thicker diamond table for better impact strength and wear resistance. In tough drilling conditions, they boost the drill bit's performance and ROP. Domed Shaped PDC Cutters The PDC steel body bit, designed for dome PDC cutters and PCD inserts, offers fast drilling and efficient rock debris clearance with less mud. Ideal for complex hard-layer drilling, its spherical tungsten carbide enhances bond area. The claw-designed interface between PCD and tungsten carbide reduces stress, improving toughness, strength, and longevity. Ridge Shaped PDC Cutter Our organization introduced a ridge-shaped diamond composite sheet with superior abrasion resistance and impact toughness. Its unique inclined surface structure reduces the risk of collapse and stress concentration, making it ideal for coal fields and oil well drills.
PDC BIT Diamond PDC bit big blade design: The blades of all PDC drilling series are raised and increased. Using oversized crumb running design can more effectively move drilling dicks, clean the drills, prevent drill bit mud bags, and increase mechanical drilling speed. Polycrystalline diamond drill bits anti-rotation design: The mechanical balance design is adopted, and the PDC bit design, orbital tooth design, and buffering block design are used to ensure the drill head anti-rotation performance. In drilling, where precision and durability are paramount, choosing the right PDC (Polycrystalline Diamond Compact) drill bits can make all the difference. As discerning operators seek the pinnacle of performance, Top Tools emerges as a frontrunner among PDC bit suppliers, offering a suite of unparalleled benefits that redefine drilling excellence. Types Of PDC Polycrystalline Diamond Drill Bits Matrix PDC Bit Composition: Constructed from sintered tungsten carbide, the bit is enhanced with synthetic PDC cutters and stabilized with heat-treated polycrystalline diamond. Durability: The tungsten carbide body offers robust erosion resistance, wear protection, and consistent diameter retention. Flexible Hydraulics: The waterhole design can be adjusted according to drilling hydraulic needs. Customizable Design: The bit's shape aligns with formation demands, and adjustments only require a mold change without additional equipment. Steel PDC Bit Steel PDC bit is machined with chromium and molybdenum alloy steel. After the heat treatment, the drill body is drilled, and the synthetic PDC cutter is brazed into the tooth hole of the drill body. Tungsten carbide alloy or composite piece is used to maintain the diameter, and tungsten carbide wear resistant layer is welded to the blade to enhance the wear resistance and erosion resistance of the steel body bit. Steel body bits are less abrasive and more likely to wash away than tire bits, but steel body bits are cheaper and easier to repair. PDC Drag Bit PDC Drag bits work well for drilling in plastic and brittle formations like mudstone, muddy sandstone, shale, etc. as well as soft to moderately soft soils. SML's Drag bits are often created in specialized designs, frequently from customer drawings and size specifications. PDC Core Bit PDC core bits, also known as hollow bits, are a type of thin, multi-toothed tubular bit that contains embedded carbide chips. Matrix vs. Steel Body Bit Steel-body The upper section of the steel body features threading to attach the drilling tool, while the lower section is sintered onto the body. The steel body can be crafted as a single piece or in a two-part configuration. In the latter, the top is fabricated from alloy steel with threads, and the bottom from mild steel affixed to the frame. These two sections are threaded together and subsequently welded for added strength.
