Yogurt production and packaging line 4000 l / shift 0732010 Yogurt production and packaging line 4000 l / shift Yogurt production equipment consists of 4 pcs 1000 liters of yogurt fermentation tanks, transmission equipment and a fully automated filling line 150 - 200 grams plastic cups. Process operation requires two people and equipment can be made about 4000 liters (or 20000 pieses) of 200g canned yogurt cups or other similar product for a normal 8-hour working shift. Packaging equipment is manufactured in the 1980s by German Ganzhorn & Stirm (nowadays Casti) and an automatic product cup feeder has been added later on the line. Also the tray feeding device has been recently added. The production line is fully operational and suitable besides for yogurt production, also for all curdled / fermented milk packaging in 150g-200g cups. Fermentation tanks are double walled 1000 liter stainless steel vertical tanks. The product temperature can be adjusted as desired (e.g.36C) by using heating water between double walls. Control valves are manually adjusted. The fermented yogurt is transferred to two 100 liter feeding tanks of the packing line with gentle rotary lobe pumps. Filling the yogurt cups is fully automated 2-lane packing process. The main equipment are manufactures by German Canzhorn & Srimin. Later installed automatic cup feeding equipment places 150 gr - 200 gr cups in 2 rows on the filling machine. The filling machine fills cups in three phases; first to the bottom desired volume of jam and then two different layers of product mass. ( 3-layer of yogurt). The cups are closed with aluminum lids which is sealed with electric heater. Transfer conveyor moves closed cups on to a palletizing machine which loads 20 cups on each cardboard or plastic tray (tray is automatically fed by a tray feeding device) where full trays are moved to a stacker machine which piles several layers of trays (up to 1 meter tall) for transportation. Technical Specifications: The manufacturer: Ganzhorn & Stirm (Casti) Filling machine type: DOGatherm 61 Stacker type: BE 75/2 Production capacity: up to 4000 liters / shift Yogurt fermentation tanks: 4 x 1000 liters Cups & filling: 150 - 200 g / max. 3-layer filling Filling line length: about 12 meters.
Kisters Wrap Around Packer 310 Kisters fully automated wrap around packer model 310 is a single-lane, high-performance packing robot for producing wrap-around and tray packs from stable individual products. It can handle tins, cans, jars, glass and PET bottles, as well as pre-packed products from the beverage, hygiene and food processing industry with high packaging speeds. It can process flat corrugated cardboard and full carton blanks in different qualities. In each case, the carton is folded tightly around the product groups and subsequently glued with hotmelt and it has a large and easily accessible cardboard blank magazine. Optimum packaging results are achieved in conjunction with the precise cardboard blank guides and the exact folding process. Wrapping robot can handle a wide range of formats. The unit is PLC-controlled and it can be easily adjusted for other packing formats. This machine has been packing beer tins (12/24 x 0.3 liters and 12 / 24 x 0.5 liters) into cartoon wrap-around packs at speed of 60 packs / min. This unit was in full operation till beginning of November 2010 and is now dismantled and stored. Technical Data Manufacturer: Kisters Machinenbau GmbH (Nowadays KHS ) Model: Wrap Around Packer 310 / 100 Year of manufacture: 1994 Serial number: 941782 Capacity: upto 60 cycle / min Electricity: 16 kVA, 400 V / 50 Hz
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