The main description of the plant equipmet is: 1. Brew House Make & Capacity: Steinecker1995 -1999 5 brews/d, 450-500 hl/brew. for 7000 kg malt, 3850 Raw grain Cast-out quantity: 500 hl, 16,5° Plato 8 Brews/ 24 hours, annual capacity 0.85 Mhl Controls are based on Siemens S5 and S7 PCS with, Botec Control system, PC Windows 2000 (Steinecker) Laboratory yield = 97.1% (2.1.09 – 28.5.09, 837 brews) The Brewhouse was installed in 1996 - 1999 by Steinecker to a high standard of control and automation and it contains the following main equipment: Wet Conditioning Mill, capacity 20 tons/hour and it is fully overhauled 2008 Configuration, main characteristics: 1 wet mill plant: 20 t/h 1 mash tun kettle plant: V=550 hl 1 lauter tun plant: D=7200mm 1 weak wort tank: V=155 hl 1 pre run vessel: V=640 hl 1 CIP- water distributor brew/whirpool kettle hot wort max. 520 hl (1 brew / 5 hours) wort cooling 400 hl/h, 10°C - Mash Kettle, a jacketed vessel 550 hl - Enzyme Dosing pot and pump - Lauter Tun complete with spent grain tank and Pondorff pneumatic grains transfer. Tun capacity 814 Hl and diameter 7200 mm, Solids capacity of 7000 kg malt and 3850 kg raw grain. Complete with internal rakes and scrapers - Pre Run Vessel complete with internal heater , volume 640 hl - Wort Boiler/ Whirlpool, gross volume 757 hl net 520 hl - Wort Cooler with aeration – GEA supplied plate heat exchanger (YOM 1990) – rated at 450 Hl/hr cooling the wort from 95oC down to less than 10oC. Cooling achieved with brewing water and then chilled water. Aeration achieved by use of a sintered disc and static mixers, and controlled manually using mass flow meters - 2 Hop Pellet Tanks - 2 Hop Oil Tanks - Brewhouse Weak Wort Tank, volume 150 hl - Alfa-Laval Decanter, year 2008, capacity 100 hl / h - 2 Weak Wort Tanks, volume approx 80 hl each - Gypsum Tank, volume approx 40 hl - Wet starch tank – volume 100 hl - Spent Grains Silo - Spent Grains Drying System - Bulk Acid tank – plastic tank with integral bund and dosing pumps
Good condition GEA Westfalia centrifugal separator used for molasses removal from fermented beer. The equipment has patented HydroStop solid discharged system that can be adjusted precisely and reproducibly to the specific solids concentration requirements of the process. This beer separator has continuous and self cleaning separation process and in beer filtration application this separator eliminates the need to use kieselghur. Technical information: Manufacturer: - GEA Westfalia Germany Year of manufacturing: - 2002 Manufacturer's type: - SC 30-06-177 Capacity: - 4000 - 6000 liters / hour Electric drive: - 18.5 kW Bowl diameter: - 440 mm Bowl speed: - 7270 rpm Relative density of solids removed: min 1.4 kg/l Relative density of suspension: max 1.2 kg/l Particle size or removed solids: > 4.6 micron Centrifugable solids: - max 5% v/v Viscosity of free liquid: - 2.5 - 5.5
The line is designed to fill beer in to three different type of 0,33 litre glass bottles, label the bottles neck around and lower body small around and pack the bottles in to 4 x 6 bottle cartoon boxes. This bottling line capacity is 20000 bph. Clean glass bottles were brought on wooden pallets to depalletizer which feed them to the filling lines. Innofill DMG bottle filling machine and Handtmann MMS filtration system are located in a clean air room. KHS lamella conveyor system for bottle transport and cartoon boxes. The equipment were totally delivered by German KHS in year 2003, most of machines manufactured in year 2002. All control units are Siemens Simatic S7 model with remote connection. The line was shut down in year 2008 and it is still installed and in very good operational condition. Main equipment are: - Bottle Depalletizer KHS AL, semiautomatic - Micro Filtration Handtmann MMS 130 - Filling Equipment KHS Innofill DMG (rinsing, filling and capping) - Labelling Machine KHS Innoket 2060 - Cartoon Box Forming Machine KHS Innopak CA-1 - Bottle Packing Robot KHS Innopak SP 1200 - Box Marking System - Case Sealer KHS Innopak CV.
Kisters Wrap Around Packer 310 Kisters fully automated wrap around packer model 310 is a single-lane, high-performance packing robot for producing wrap-around and tray packs from stable individual products. It can handle tins, cans, jars, glass and PET bottles, as well as pre-packed products from the beverage, hygiene and food processing industry with high packaging speeds. It can process flat corrugated cardboard and full carton blanks in different qualities. In each case, the carton is folded tightly around the product groups and subsequently glued with hotmelt and it has a large and easily accessible cardboard blank magazine. Optimum packaging results are achieved in conjunction with the precise cardboard blank guides and the exact folding process. Wrapping robot can handle a wide range of formats. The unit is PLC-controlled and it can be easily adjusted for other packing formats. This machine has been packing beer tins (12/24 x 0.3 liters and 12 / 24 x 0.5 liters) into cartoon wrap-around packs at speed of 60 packs / min. This unit was in full operation till beginning of November 2010 and is now dismantled and stored. Technical Data Manufacturer: Kisters Machinenbau GmbH (Nowadays KHS ) Model: Wrap Around Packer 310 / 100 Year of manufacture: 1994 Serial number: 941782 Capacity: upto 60 cycle / min Electricity: 16 kVA, 400 V / 50 Hz
