Drum and Container Filling Line, Semiautomatic YOC 2006 The line is designed for filling both 1000 liter IBC’s and normal 209 liter drums / barrels. It consist of straight chain driven heavy duty roller conveyor which is carrying IBC’s or a standard pallet loaded with four drums / barrels through the filling process and conveying them for further storing. The filling machine is semiautomatic coarse-and-fine filling station; first is programmable volumetric and then fine filling with integrated weighing system. Cap closing / bunging and sealing will be made manually but a machine aided. The station operation is controlled by Siemens S7C programmable logic. The line is manufactured in 2006 by Finnish company “Insinööritoimisto Jyrki Kekälainen” who is specialized supplying automation solutions filling and packing applications. Operation description: The operator lifts the empty containers on the conveyor (open the cap of container), the container will move into filling machine and it will be filled automatically with 2 "and 1 / 2" valves, coarse-and fine-filling. After filling the container will move out of the machine and the operator will fix the label and close the cap. After the filling station there is ~16 m long puffer conveyor for the filled IBC`s, where a fork lift will pick up the IBC`s In drum filling the operator lifts the empty drums on pallet (open the caps). Then he lifts the pallet on the conveyor. In the machine there is an extra filling lence for the drums. The drums are filled on the weighing system of the machine which is controlling the filling of each barrel. After the drum is filled the operator move the lence into second drum and machine start to fill it. After all drums are filled the pallet will move out of machine and the operator will close the caps and fix the seals and labels. Technical data: Manufactured in: 2006 Suitable for: Standard IBC and Drums Max filling weigh: 1500 kg Filling accuracy: 0.5 kg Filling capacity: 7 IBC/hour or 35 Drums (209 liters) / hour Roller conveyor type: Chain Driven, Galvanized Roller conveyor length: Approx 16 meters Roll diameter: 80 mm.
The main description of the plant equipmet is: 1. Brew House Make & Capacity: Steinecker1995 -1999 5 brews/d, 450-500 hl/brew. for 7000 kg malt, 3850 Raw grain Cast-out quantity: 500 hl, 16,5° Plato 8 Brews/ 24 hours, annual capacity 0.85 Mhl Controls are based on Siemens S5 and S7 PCS with, Botec Control system, PC Windows 2000 (Steinecker) Laboratory yield = 97.1% (2.1.09 – 28.5.09, 837 brews) The Brewhouse was installed in 1996 - 1999 by Steinecker to a high standard of control and automation and it contains the following main equipment: Wet Conditioning Mill, capacity 20 tons/hour and it is fully overhauled 2008 Configuration, main characteristics: 1 wet mill plant: 20 t/h 1 mash tun kettle plant: V=550 hl 1 lauter tun plant: D=7200mm 1 weak wort tank: V=155 hl 1 pre run vessel: V=640 hl 1 CIP- water distributor brew/whirpool kettle hot wort max. 520 hl (1 brew / 5 hours) wort cooling 400 hl/h, 10°C - Mash Kettle, a jacketed vessel 550 hl - Enzyme Dosing pot and pump - Lauter Tun complete with spent grain tank and Pondorff pneumatic grains transfer. Tun capacity 814 Hl and diameter 7200 mm, Solids capacity of 7000 kg malt and 3850 kg raw grain. Complete with internal rakes and scrapers - Pre Run Vessel complete with internal heater , volume 640 hl - Wort Boiler/ Whirlpool, gross volume 757 hl net 520 hl - Wort Cooler with aeration – GEA supplied plate heat exchanger (YOM 1990) – rated at 450 Hl/hr cooling the wort from 95oC down to less than 10oC. Cooling achieved with brewing water and then chilled water. Aeration achieved by use of a sintered disc and static mixers, and controlled manually using mass flow meters - 2 Hop Pellet Tanks - 2 Hop Oil Tanks - Brewhouse Weak Wort Tank, volume 150 hl - Alfa-Laval Decanter, year 2008, capacity 100 hl / h - 2 Weak Wort Tanks, volume approx 80 hl each - Gypsum Tank, volume approx 40 hl - Wet starch tank – volume 100 hl - Spent Grains Silo - Spent Grains Drying System - Bulk Acid tank – plastic tank with integral bund and dosing pumps
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