Product Description Cassette type single facer provides convenient maintenance and provides quick flute change. The corrugating rolls changing can be accomplished within 10 minutes utilizing a motorized cassette trolley, by which cassette is delivered into the machine and fixed on the base of the machine. Features 1. Maximum mechanical speed is 250m/min. 2. The diameter of the corrugating rollers is 380 mm. The diameter of the pressure roller is 520 mm. The diameter of the surfaces of glue roller is 302 mm, The diameter of the doctor roller is 170mm. 3. The machine adopts positive pressure air cushion paper guide, with high utilization of heat energy, and good quality of corrugated shaping. 4. Corrugated roller adopts positive pressure cassette type. Its under the pressure roller, so as to lower the center of gravity of the machine. Its smooth when under high-speed operation, and reduces vibration, so its more stable and smooth during operation. Corrugated roller exchange is saver and faster. 5. Corrugated roller, pressure roller and glue roller adopts individual driving reduction box, to isolate vibration. The oil immersion lubrication and high precision gear driving ensure stable and reliable during operation. 6. Corrugated roller sets get in and out hydraulic automatically, so as to exchange different flutes rapidly.
Single facer
Flute profiles: AíóBíóCíóE etc. available discretionarily. Drive decelerate box adopts oiliness lubricate. light noise, adopt small gimbal transmission. separate power. Lift-lower of upper corrugating roller, pressure roller and gelatinizing roller are completed by pneumatic control. Cardboard transmitting method adopts vacuum equipment, with wind control. keep flute profiles stable of the lower-roller in the condition of running up. Axletree of corrugated and pressure roller adopts high temperature resistant lube. Gelatinizing parts auto supply glue circularly. The upper-lower corrugating roller are made of high quality chrome molybdenum alloy steel and heat-treatment. The rigidity is HRC55-62,the surface are whetted. The glue part surface are treated by special mesh snicked and chromeplated. Adopt Electromotion or handle separate glue equipment. Glue part can be running independently and non-independently while stopped. Adopt main motor
Product Description Cassette type single facer provides convenient maintenance and provides quick flute change. The corrugating rolls changing can be accomplished within 10 minutes utilizing a motorized cassette trolley, by which cassette is delivered into the machine and fixed on the base of the machine. Features 1. Maximum mechanical speed is 250m/min. 2. The diameter of the corrugating rollers is 380 mm. The diameter of the pressure roller is 520 mm. The diameter of the surfaces of glue roller is 302 mm, The diameter of the doctor roller is 170mm. 3. The machine adopts positive pressure air cushion paper guide, with high utilization of heat energy, and good quality of corrugated shaping 4. Corrugated roller adopts positive pressure cassette type. Its under the pressure roller, so as to lower the center of gravity of the machine. Its smooth when under high-speed operation, and reduces vibration, so its more stable and smooth during operation. Corrugated roller exchange is saver and faster. 5. Corrugated roller, pressure roller and glue roller adopts individual driving reduction box, to isolate vibration. The oil immersion lubrication and high precision gear driving ensure stable and reliable during operation. 6. Corrugated roller sets get in and out hydraulic automatically, so as to exchange different flutes rapidly. 7. Individual glue section could move out from the main machine, and its easy to clean and maintain. An electric glue partition device is provided to give convenient and rapid paper width adjustment. 8. The glue roller has low speed auto-rotate function, so as to avoid the glue dry on the glue roller. 9. A frequency conversion motor is used to supply power, realizing stepless speed adjustment and reliable and synchronous interlock with the following devices. The frequency converter used is an international famous brand product with stable and reliable performance and low failure rate. 10. All bearings of the upper and lower corrugated rollers, and pressure roller adopt high temperature grease, so as to guarantee long life and smooth running of the rollers. Technical Parameter Paper Width(mm) External Dimensions Weight(T) Total Power of Motor 1400 5300x3100x2600 12 59.2 1600 5500x3100x2600 14 59.2 1800 5700x3100x2600 16 59.2 2000 5900x3100x2600 18 71.2 2200 6100x3100x2600 20 71.2 2300 6300x3100x2600 21 71.2 2500 6500x3100x2600 23 81.2
Design features: *Cardboard transmission adopts vacuum adsorb equipment, with wind control. Keep flute profiles stable under high-speed working condition. *Ventilator keep the corrugated paper in 180¡ãnegative pressure zone of corrugated roller, with vaccum tank, to complete the corrugation. *Air draft groove of lower corrugated roller is less than 2mm, made no stripe mark on single corrugated cardboard. *Gimbal transmission with unattached drive box¬more stable transmission¬reassuring feeding and higher self- maintenance *Reducer casing adopts oil bath lubrication and shut form gear transmission, make little mechanical vibration. *Auto-cyc supply glue, pneumatic control of glue supplying and returning, with buffering effect. *Glue roller surface are treated by special mesh snicked and chromeplated. *Upper and lower corrugated rollers are made of 48crmo high quality alloy steel¬after heat-treatmntits rigidity is hrc58-62¡ã¬the surface are whetted and plated chrome *Flute profile: available discretionarily Any problem, contact
A. As for the fluting type which can be connected with e-b-c-a-f-g flute, we also can make any type of the flute and cut-off size for the machine that customer required. B. Upper and lower corrugated roller, pressure roller, pre-heater roller are through by air cylinder. Set up steam recovery system. C. Oil immersed type gear box driven directs the lower fluting roller, pressure roller, glue roller and doctor roller performed by steam. Single drive mechanism to avoid glue sticking to roll surface when stopping. D. The motion of the upper corrugated roller, pressure roller and glue roller are operated by the hydraulic cylinder. Set up a hydraulic unit control. E.Designed by fingerless with a vacuum blower by positive pressure to keep fluting profile then glue. F. The single facer to use cassette quick change flute profile and change cassette within 20 minutes, the steam joints and drive clutch also adopted quick change device in order to saving the time to change flute and machine stop. Price, delivery time, moq are negotiable, please contact us for quotation.
A. As for the fluting type which can be connected with e-b-c-a-f-g flute, we also can make any type of the flute and cut-off size for the machine that customer required. B. Upper and lower corrugated roller, pressure roller, pre-heater roller are through by air cylinder. Set up steam pipe system. C. Oil immersed type gear box driven directs the lower fluting roller, pressure roller, glue roller and doctor roller driven synchronously. Single drive mechanism to avoid glue sticking to roll surface when stopping. D. The motion of the upper corrugated roller, pressure roller and glue roller are operated by the hydraulic cylinder. Set up a hydraulic unit control.
MJSGL-2 Single Facer Line (2-layer corrugated paperboard production line) (2-ply corrugated paperboard line) Roll Stand Single Facer Paperboard Cutter Note: For the Single Facer line, we can produce different model roll stand, single facer, and paper cutter as customer's requirements. Introduction: Single facer line is also called 2-layer corrugated paperboard production line. This Single facer Line is composed of Paper Roll stand, Single facer machine, circumvolve paper cutting machine. To use the web paper material single face machine production line, producing and cutting single face corrugated paper as required sizes, it forms the corrugated board with no need drying. This unit has the advantages of reasonable fabric, advanced technology, high quality of production, high efficiency, low workmanship, operation and maintenance easy. This is the preferred equipment for the production of corrugated cardboard of the cardboard factories. Technological Parameter: Working Width 1400mm 1600mm 1800mm 2000mm Heating method Electrical heating/Oil heating / Steam heating Design speed 40-70m/min Economical speed 30-60 m/min Compress-air pressure 0.4-0.9MPa Flute type Standard flute UV Flute Standard spec. A,B,C,E,F
MJSF-380D Single Facer (Double Flute) Purpose and Characteristics: 1) Design speed:200m/min 2) Effective width of machine: 1400mm-2500mm 3) Main flute roller diameter¦Õ380mm, pressure roller diameter¦Õ385mm, preheater roller diameter¦Õ400mm. 4) Vacuum suction paper leading features perfect flute formation 5) Dual flute structure, one pair flute rollers unit working and another preheating, achieve flute quickly change. Save working space ( if normal single facer machine need two sets to achieve this function ). 6) PLC control system. Touch screen display all running data, easy for operation. 7) The flute rollers made by special alloy steel with hardness treatment . it' hardness can reach HRC58-60, The surface is well treated by grind and plated chrome, or adopt Tungsten carbide flute rollers are optional. 8) The independent driving box, five driver axis, all gears with hardness treatment, oil spray lubricating by oil pump to reduce noise keep running stable, prolong the use life of gear. 9) Adopt Glue width motorized dividing to match the paper width. Idle running motor for glue applicator roll to avoid glue dry. Adjustment for gap between glue roller and doctor roller by electric . Digital read out for the gap between glue roll and doctor roll. Glue unit can be moved by pneumatic. 10) Flute rollers and pressure roller controlled by hydraulic system, working pressure stable. 11) With water spray device for adjust moisture capacity of flute paper. 12) This dual flute machine suit for single facer paperboard production line ---2 layer (Single facer paperboard ) and corrugated paperboard production line--- 3 & 5 &7 layer. With high market competitive power.
MJSF-320FX Single Facer Introduction: Single Facer is the main machine for producing the corrugated paperboard. Vacuum suction model single facer has very good production precision. The choose of the machine is directly effecting the quality of the corrugated paperboard. Characteristics: * Paper leading with Vacuum absorb model, have high-pressure & strong fan motor. The flow of fan can be adjusted, and have silencer; The electric control system fastens on a electrical case, which has min. 1.5meter distance from equipments, the operation side is completely independent. * Gimble drive system, separated structure and independent drive case. Closed gear drive system with oiling lubrication, the usage life of the gears is highly prolonged. * Machine base and wallboard is cast iron structure, thickness of the wallboard is 180mm. * Corrugated Roll: Material of corrugated roll is 52CrMo alloy, which is dealt with quench, surface polish. Diameter of roll is Ø 320mm, surface hardness is more than HRC60. The adjust of up and down of roll is pneumatic controlled. * Press roll: Diameter is Ø320mm, surface is worn down and chromeplated. The adjust of up and down of roll is pneumatic controlled, material is Carbon Iron 45#, dealt with confection. * Pre-heater Roll: Diameter is Ø400mm, surface is worn down and chromeplated. All are connect with soft metal pipe. * The bearing of corrugated roll and press roll are lubricated and high-temperature resistant. * Glue supply and quit is pneumatic controlled, diameter of glue roll is Ø240mm, surface of roll has concave netted rind, surface polish & chromeplated. Surface of adjust roll is surface polish & chromeplated. * Use electrical glue separate equipments, the glue part can run independently when the main motor stops, this can avoid the dry of the glue.(Choose by customer.) * Middle height of corrugated roll is 0.10mm, middle height of press roll is 0.075mm. Have place limit equipment, diameter of tighten cylinder is Ø160mm. Technological Parameters: 1. Working width: 1600mm, 1800mm, 2000mm,2200mm. 2. Design speed: 120m/min. 3. Operation direction: Left or right (design as customer’s workshop.) 4. Gas: 0.4-0.9Mpa. 5. Steam pressure: 0.8-1.3Mpa. 6. Flute: UV or UVV model, can design as customer’s requirement. Diameter of the rolls: 1. Corrugated Roll: Ø320 mm 2. Press Roll: Ø320 mm 3. Gluing Roll: Ø240 mm 4. Pre-heating Roll: Ø400 mm Drive Power: 1) Main Motor: 11KW, 380V, 50HZ 2) Fan Motor: 15KW, 380V, 50HZ
Design speed: 180m/min Expiry width: 1400mm-2200mm Corrugated roller:¬+360mm Vacuum adsorbable style transmitting cardboard equipment, with wind control Glue roller and upper roller are designed to groups guideway slippage load-unload, convenient and swift. Gimbal transmission, fission structure with unattached drive box, transmission more stable, close style gear transmission oiliness lubricated, prolong the use life of gear. The upper corrugating roller, pressure roller and glue roller adopt pneumatic control. The axletree of corrugated and pressure roller adopts high temperature resistant lube. Adopt electromotion paste insulation set, the glue parts running separately while the main motor stopped, prevent paste from drying up.(choise installs) Electromotion adjusted figure show the glue quantity or manual adjust the glue quantity. The upper-lower corrugating roller are made of 48crmo high quality alloy steel, after heat-treatment. The rigidity is hrc58-60o, the surface are whetted and plating chrome. Notice:the machine has favourable fob price.Please write your detailed contactments in the inquire if you contact me. I can't see your contactments directly because i am a free member. Thank you. My email is xuewanting(at)fs-pack.Com
SF-280S Fingerless Type Single Facer Structural Features: Adopt vacuum suction structure, with high-pressure strong blower.Suction with silencer.Gas supply and electrical control cabinet to focus on the same operation cabinet, not less than 1.5 meters away from the host Fully enclosed full operation side Base and wallboard cast iron wall,Wallboard thickness130mm universal Joints. Does corrugated roller material adopt 48CrMoalloy steel quenched. Laser hardening. Surface finish, main roll of corrugated diameter 280mm, surface hardness HRC60degree above.The key parts of the tile and pressure roller bearings Wafangdian produce high temperature bearings. Pressure roller 284mm,surface grinding and chrome-plated cylinder control and remove up and down, 45 carbon steel materials, quenching (with cushioning devices). Regular Technical Parameters: Effective width: 1800mm Operation direction: left or right determined in accordance with customer plant Design speed: 100m/min Temperature range: 200 260 Corrugated flute: UV type or UVV type Roller Diameters Parameters: Diameter of corrugated roller 280mm Diameter of pressure roller 284mm Diameter of glue roller 216mm Diameter of preheat roller  320mm
Product Description Cassette type single facer provides convenient maintenance and provides quick flute change. The corrugating rolls changing can be accomplished within 10 minutes utilizing a motorized cassette trolley, by which cassette is delivered into the machine and fixed on the base of the machine. Features 1. Maximum mechanical speed is 250m/min. 2. The diameter of the corrugating rollers is 380 mm. The diameter of the pressure roller is 520 mm. The diameter of the surfaces of glue roller is 302 mm, The diameter of the doctor roller is 170mm. 3. The machine adopts positive pressure air cushion paper guide, with high utilization of heat energy, and good quality of corrugated shapingã?? 4. Corrugated roller adopts positive pressure cassette type. Itâ??s under the pressure roller, so as to lower the center of gravity of the machine. It's smooth when under high-speed operation, and reduces vibration, so it's more stable and smooth during operation. Corrugated roller exchange is saver and faster. 5. Corrugated roller, pressure roller and glue roller adopts individual driving reduction box, to isolate vibration. The oil immersion lubrication and high precision gear driving ensure stable and reliable during operation. 6. Corrugated roller sets get in and out hydraulic automatically, so as to exchange different flutes rapidly. 7. Individual glue section could move out from the main machine, and it's easy to clean and maintain. An electric glue partition device is provided to give convenient and rapid paper width adjustment.
1. Technical parameters: leffective width:2500mm loperation direction:left or right(Determined in accordance with the customer's facility) ldesign speed:200m/min ltemperature range:160200 lair source:0.40.9Mpa lsteam pressure:0.81.3Mpa lcorrugated flute:(UV type or UVV type) 2. Roller diameter parameters: ldiameter of up corrugated roller: Ï?360mm ldiameter of pressure roller:Ï?415m ldiameter of glue roller:Ï?269mm ldiameter doctor roller :Ï?153mm ldiameter of preheater:Ï?400mm 3. Powered motor parameters: lmain frequency drive motor:30KW;rated voltage:380V 50Hz;Continuous (S1) working standard lsuction motor:15KW;rated voltage:380V 50Hz;Continuous (S1) working standard lglue reducer linear actuator:30W;rated voltage:24V;short(S2) working standard lglue gap motor:200W*2;rated voltage:380V 50Hz;short(S2) working standard lglue pump motor:2.2KW;rated voltage:380V 50Hz;Continuous (S1) working standard lglue frequency motor:3.7KW;rated voltage:380V;50Hz;Continuous (S1) working standard
Introduction: YK-1600SFL Single Facer Line is also called 2-layer corrugated paperboard production line. This Single facer Line is composed of Paper Roll stand, Single facer machine, paper cutting machine. To use the web paper material single face machine production line, producing and cutting single face corrugated paper as required sizes, it forms the corrugated board with no need drying. This unit has the advantages of reasonable fabric, advanced technology, high quality of production, high efficiency, low workmanship, operation and maintenance easy. This is the preferred equipment for the production of corrugated cardboard of the cardboard factories. Specification: Working Width YK-1400SFL 1400mm YK-1600SFL 1600mm YK-1800SFL 1800mm Heating method Electrical heating/Oil heating / Steam heating Design speed 100-120m/min Economical speed 80-100 m/min Compress-air pressure 0.4-0.9MPa Flute type Standard flute UV Flute single facer line Standard spec. A,B,C,E,F For other type and model, we can produce as customerâ??s requirement. hydraulic shaftless mill roll stand structural feature Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and othersï¼?the lifting of the paper adopts hydraulic drive. Brake adjustable adopts multipoint braking system. Every stand matched two sets paper car , and they can paper on the both sides at the same time. Technical parameters 1 the range of clamping paper MAX1600mm MIN1000mm 2 clamping diameters MAX1500mm MIN 350mm 3 main shaft diameter of paper holder 242mm 4 gas source work pressure Mpa 0.4---0.8Mpa
1. Design Speed: 100m/min. 2. Working speed:60-80m/min 3. Heating type: stream heat 4. Cardan drive with gear box 5. Corrugated roller alloy steel material 6. Expiry width: 1800mm. Corrugated flute roller diameter: 280mm 7. Flute profiles: A,B,C,E etc. 8. Drive positive speed gearbox adopts to low the noise, small gimbal transmission to 9. separate power supply.
Tungsten Carbide Single Facer Corrugated Roller 1.Material :Special 48CrMo alloy steel fine forgings 2.Hardness:>HRC58 Quenching layer depth :5-7mm 3.Coating Thickness 0.06and 0.07mm Tungsten Coating Thickness 4.Surface plating: Micro hardness HV900-1250 5.Combination hardness >75MPa 6.Visible optical porosity
Purpose and Characteristics: 1. 380S Design Speed: 200m/min 2. 405S Design Speed: 220m/min 3. Effective width: 1400mm-2500mm 4. Corrugated roller:¦Õ380mm 5. Fingerless vacuum suction type single facer, the upper and lower corrugated roller made of 52 CrMo alloy steel,with harted treatment,the hardness is above HRC58o-60oThe surface is well treated by grind and plated chrome. 6. With preheater for liner paper and steam spray device for medium paper. 7. Upper and lower corrugated roller are unit assemblage, the whole corrugated rollers group can be move and quick replacement, to change flute type quickly. 8. Glue section are unit assemblage, whole section can be moved by track,save maintenance time. 9. Adjustment for corrugated roller,pressure roller,and glue roller by pneumatic system. 10. Frequency conversion motor as main drive , independent gear box connect with three gimbal axis, Inverter to make stepless speed regulation for save power, and to keep one communication connector for production management. 11. Oil immersed type lubricating to reduce noise keep running stable, prolong the use life of gear. 12. Adopt Glue width motorized dividing to match the paper width. Idle running motor for glue applicator roll to avoid glue dry.Adjustment for gap between glue roller and doctor roller by electric or manual are optional, Digital read out for the gap between glue roll and doctor roll is optional. 13. Bearing for corrugated rollers,and pressure roler adopt high-temperature lubricate grease to keep running smoothly and durably.
Structural Feature Main corrugated roller: 360mm according to the flute shape different pressure roller 415mm preheat roller  400mm. Adopt negative pressure design, use less heat,make the core paper can be pressed evenly and attached to the surface of the corrugated roller, make the corrugator shape better.Because the pressure is evenly,the top of the corrugator can be glued more evenly,make the single corrugated paper bond better. Corrugated roller use 48Crmo alloy steel, though heat treatment, surface through grinding make tungsten carbide treatment. Corrugated roller and pressure roller use high stability gasbag control system, also have air pressure control buffering function. Glue quantity control use electric adjust, glue isolation device electric, glue system can operate independently when main machine stop, to avoid glue use up.Glue tank is made of stainless steel. Movable type glue system, wash easily, maintenance and repair is more easy. Simple control system and touch screen system, with colorful pictures show the operate sate function choice faliure indication exclude and parameter setting all can act out the machine multi function, easy operation and humanization. Preset device inside with spray system, adjust the core papers temperature and moisture. Main,vice corrugated roller and pressure roller bearing all use high temperature grease, to make sure the bearing working life longer and running smoothly.
The production line adopts modern technologies to ensure continuous working , such as move detection control technology, vacuum suction technology, frequency conversion control, contactless photocell distance detection, automatic paper joint technology and automatic positioning of cutting knife technology. Special design is available upon customers request. Three layer corrugated production line 1, max processing width 1600/1800mm 2, max processing speed 120m/min 3, height of equipment about 4.5m 4, length of equipment about60m 5, total power about 100kw 6, cut-paper range 670-2400mm 7, steam consumption 3-3.5t/h Corrugated cardboard production line includes mill roll stand, single facer, pre-heater, conveyer bridge, gluing machine, slitter scorer machine, cut off machine and stacker. We can manufacture medium and high speed three layers, five layers, seven layers cardboard production line. Effective width :1400mm-2500mm Production speed : 80-250 meters/min
