Compared with steel ball, Si3N4 ball has following advantages:
1. 59% lighter than steel ball, which means less centrifugal force and less wear on the groove during high speed and acceleration.
2. 44% larger elastic modulus, which means less deformation under load.
3. Harder with Rockwell hardness as 78.
4. Smaller friction coefficient.
5. Only 1/4 coefficient of thermal expansion of steel, can endure sharp fluctuation of temperature.
6. Superior surface finish can be achieved, Ra could be 4~6 nm.
7. Can endure high temperature with high hardness and strength up to 1050 degrees.
8. Never rust, and can roll without lubrication.
9. More corrosion resistant than steel.
10. Free of metal contamination.
11. Non-magnetic.
12. Electric isolation.
13. No adhesive-wear with metal.
14. Contact angular is very large with molten and nearly no reaction.
All above combination makes Si3N4 to be first choice for high-demand bearing ball material and valve ball.
Application:
Si3N4 ball can be used in all bearings with special requirement: high speed bearing, high precision bearing; vacuum bearing; high/low temperature bearing, non-magnetic bearing, high precision ball screw; Si3N4 ball can also be used as valve ball and metering ball in chemical pump, high-temperature pump, metering pump.
Si3N4 ball is generally assembled in bearing for application in high-tech industry such as aerospace, national defense, chemical industry, metallurgical, medical, food, oil plant, electronic etc.
Company Feature: stable quality and high consistency with ASTM F2094-03a standard.
Size Range: 0.4mm~100mm.
Grade: G3~G40.
Note: 1) black color as standard, gray color could be supplied upon customer requirement. 2) Plenty of stock. 3) Non-standard size and different gauge could be supplied.
Feature of Ceramic ball:
1, corrosion resistance, strong acid and alkali, seawater can also be used.
2, light weight, 1/4 lighter than the general material bearing, its density is 3.20g / cm3.
3, high rigidity, high strength, its hardness is twice as high as the bearing class, and the elastic modulus is about 1/3.
4, high-speed rotation, rotating body (the weight of the ball is light, the centrifugal is small when rotating.
Silicon nitride ceramic ball is a kind of precision ceramic sintered at high temperature in non-oxidizing atmosphere. It has high strength, high wear resistance, high temperature resistance, corrosion resistance, acid and alkali resistance. It can be used in seawater for a long time, and has good properties of insulation. At 800 C, the strength and hardness are almost unchanged, and its density is 3.20g/cm3, which is almost 1/3 of bearing steel. Small weight and small centrifugal force in rotation can achieve high speed operation. It is also self-lubricating, it can be used in the environment without high pollution of lubricating medium. It is the preferred material for ceramic bearings and mixed ceramic ball bearings.
1, corrosion-resistant strong acid, alkali, seawater can also be used.
2, high temperature, ultra-wear-resistant, silicon nitride ceramic ball at 8000c, the strength,
Hardness almost unchanged.
3, non-magnetic, insulation, magnetic field can also be used, non-conductive.
4, light weight, lighter than the average material bearing 1/4, the density of 3.20g / cm3.
5, high rigidity, high strength, the hardness of the bearing than the double, elastic
Modulus of about 1/3.
6, high-speed rotation, rotating body (ball) light weight, small centrifugal rotation.
7, silicon nitride ceramic ball linear expansion coefficient of 3.2 ã? 10-6 / k, almost
1/4 of bearing steel.
8, silicon nitride ceramic ball bearing self-lubricating can solve the lubrication caused
By pollution and add inconvenience.
9, drug resistance, mechanical strength, damage toughness, low thermal conductivity.
Application areas: composite bearings, mechanical seals, chemical pumps, nozzles,
Auto parts, heat exchanger parts, vacuum equipment and other harsh environments.
Q1. Can i have a sample order ?
A: yes, we welcome sample order to test and check quality. Mixed samples are acceptable.
Q2. What about the production time?
A:sample needs 3-5 days, mass production time needs 2-3 weeks for order quantity more than
Q3. How do you ship the goods and how long does it take to arrive?
A: we usually ship by dhl, ups, fedex or tnt. It usually takes 3-5 days to arrive. Airline and sea shipping also optional.
Q4. How to proceed an order ?
Firstly let us know your requirements or application.
Secondly we quote according to your requirements or our suggestions.
Thirdly customer confirms the samples and places deposit for formal order.
Fourthly we arrange the production.
1, corrosion-resistant strong acid, alkali, seawater can also be used.
2, high temperature, ultra-wear-resistant, silicon nitride ceramic ball at 8000C, the strength,
hardness almost unchanged.
3, non-magnetic, insulation, magnetic field can also be used, non-conductive.
4, light weight, lighter than the average material bearing 1/4, the density of 3.20g / cm3.
5, high rigidity, high strength, the hardness of the bearing than the double, elastic
modulus of about 1/3.
6, high-speed rotation, rotating body (ball) light weight, small centrifugal rotation.
7, silicon nitride ceramic ball linear expansion coefficient of 3.2 Ã? 10-6 / K, almost
1/4 of bearing steel.
8, silicon nitride ceramic ball bearing self-lubricating can solve the lubrication caused
by pollution and add inconvenience.
9, drug resistance, mechanical strength, damage toughness, low thermal conductivity.
Application areas: composite bearings, mechanical seals, chemical pumps, nozzles,
auto parts, heat exchanger parts, vacuum equipment and other harsh environments.
PRODUCT
SILICON NITRIDE BALLS(Si3N4)
DIAMETER
Φ0.5mmâ??Φ80.0mm
GRADE
G5-G25
PERFORMANCE
1,59% lighter than the ball, which means less centrifugal force and wear less groove at high speed and acceleration.
2, 44% of the modulus of elasticity, which means less load deformation.
3, Rockwell hardness 92
4, the smaller the coefficient of friction
5, only 1/4 of the thermal expansion coefficient of steel, you can tolerate high temperatures.
6, can achieve excellent surface finish, Ra can be 4 to 6.
7, can withstand high temperature and high hardness and strength up to 1050 ° C
8, never rust, can be no lubricant. The
9, more resistant to corrosion than steel.
APPLICATION
Silicon nitride ceramic ball can be used for a variety of bearing performance requirements: high-speed / ultra-high-speed bearings, high precision bearings, vacuum bearings, high / low temperature bearings, non-magnetic bearings, high precision ball screw; , High temperature pump, metering pump used as a ball, measuring the ball. Silicon nitride ceramic ball is generally assembled into a hybrid bearing, can be used in high-tech industries such as aviation, defense and other industries, can also be widely used in chemical, metallurgical, medical, food, oil, electronics and other industries.
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