Integrally Forged Pelton Turbine Runner Suppliers and Manufacturers

Forged Entire CNC Machined Pelton Runner Forging could considerably improve metal's organizational structure and mechanical property. Forging offers uniformity of composition and structure. Forging results in metallurgical recrystalisation and grain refinement as a result of the thermal cycle and deformation process. This strengthens the resulting steel product particularly in terms of impact and shear strength.Forged steel is generally stronger and more reliable than castings part. Project Basic Information Project Name: Minas-San Francisco HPP Project Location: Ecuador Pelton runner pitch diameter: 2460mm. OD: 3179mm Net Weight: 13300KG Buckent No. 21 Output: 91.6MW Product Introduction 1. Brief introduction for Forged Integrally +100% CNC Machined Pelton Turbine Runner Forging could considerably improve metals organizational structure and mechanical property. Forging offers uniformity of composition and structure. Forging results in metallurgical recrystalisation and grain refinement as a result of the thermal cycle and deformation process. This strengthens the resulting steel product particularly in terms of impact and shear strength. Forged steel is generally stronger and more reliable than castings of same material due to the fact that the grain flows of the steel are altered, conforming to the shape of the part. Getai Hydropower is Pelton Turbine Experiment, Francis Turbine Diagram, Francis Turbine Working, Pelton Turbine For Sale factoty. Performance comparison table of forging parts and casting parts Performance test of forging part Mechanical Property bMpa 0.2Mpa �5% % AKVJ/cm� HB Standard value 795 620 15 45 50 230295 Actual value Horizontal 815 655 17.5 64.5 107 102 110 259 256 253 Vertical 820 660 18.5 67 149 152 136 256 257 257 Performance test of casting part Mechanical Property bMpa 0.2Mpa �´5% % AKVJ/cm� HB Standard value 750 550 15 35 50 221286 Actual value 770 610 17 50 84 88 85 252 255 254 2. Machining vedio for the Forged entire CNC machined Pelton runner. 3. ISO 9001 Quality Management system is carried out to ensure better management control 4. Advanced CFD, FEA technic is utilized in the designing process to ensure better technical solution. 5. CAE casting simulation is adopted for the produciton of casting parts, this advanced and reliable process plan could help effectively improve product quality. 6. All raw material strictly conform to international standard, key component such as runners, guide vane is Forged and entire CNC machined

Pelton turbine The runner has bucket shaped blades on the periphery. The jet of water is tangential to the runner. The characteristics are, high head applications, a simple design, few problems with cavitation, highly cost effective. Pelton turbines can be supplied for a head of 100m to 500 m. The runner diameter is available from 0.55 m to 1.5 m. Power capacity is from 200 kW to 10 MW. Inclined jet turbine: The water flows into and out of the runner at an angle to the main shaft. The characteristics are high efficiency over a wide range of water flow, more flexible installation options, somewhat more complex than a Pelton turbine. Inclined jet turbines can be supplied for a head of 60m to 300 m. The runner diameter is available from 0.32 m to 0.8 m. Power capacity is from 55 kW to 6.3 MW.

Suitable water head: h=100-1000m Suitable flow: q=0.13-5.81m3/s Capacity of the generator unit: 200-20000kw The speed range of the turbine: 250-1000rpm * the runner works by being heavily pushed with jet flow that is switched through injection nozzle from high-pressure pipe. The feature is that is works by impulsing the runner to rotate with kinetic energy of water flow, and the jet center of nozzle and the runner are in the same plane. * it is divided into vertical type and horizontal type two kinds. Horizontal type each has 1-2 runner, each runner has 1-2 nozzle, vertical type each has only one runner, each runner has 2-4 nozzles.

Pelton Turbine Generator Pelton turbine is suitable for medium and high water head power plants. The key components are: Pelton runner, main shaft and Nozzle assembly. Application Scope: Alcance de aplicaci�³n: Water Head:�  100 ~ 1700m Output:�  0.1� ~ 300MW Frequency:�  50/60HZ Runner Diameter:�  0.5 ~ 3m Lift Span 30-50 years 1.Advanced CFD, FEA technic is utilized in the designing process to ensure better technical solution. Getai Hydropower is one of the leading Pelton Turbine manufacturers. Our Pelton Turbine Generator, Pelton Turbine Efficiency, Pelton Runner has high quality and competitive price, and you can see the Application Of Pelton Turbine. CFD analysis for Pelton turbine is performed in order to predict the turbine performance. The head loss in the collecting pipe and injector assembly is calculated based on CFD analysis results. The relation of needle stroke and flow also can be calculated. CFD� analysis can improve injector� and nozzle design to reduce head los. The flow curve relative to needle stroke can be drawn based on analytical data. CFD analysis can simulate the whole procedure which flow coming into and outgoing from bucket. The flow visualization can clearly show whether water flow outgoing from bucket pressure side hit the bucket back side. Such flow situation will cause more hydraulic loss and should be avoid during runner bucket optimum design process. The torque generated by runner and pressure distribution in the bucket can be calculated based on CFD analysis results. Turbine output and efficiency is finally predicted for various operating points The possible location of cavitation can be predicted based on the pressure distribution in the bucket. The phenomena of cavitation should be avoided in the back tip of splitter by optimum design for back shape of splitter Shenyang Getai Hydropower Equipment Co.,Ltd main products: Pelton Turbine, Francis Turbine, Kaplan Turbine, Tubular Turbine, Pelton Turbine Generator, Francis Turbine Generator, Double Francis Turbine, Pelton Turbine Formula, welcome to our factory!

Kaplan & Tubular Turbine Kaplan Turbine is suitable for medium & low water head and large flow power plants. With same water head, the Kaplan runner speed is higher than that of the Francis'. The Kaplan runner blade can be either fixed and rotatory. The key components include: Kaplan runner, Distributor, Main shaft, Main shaft seal, Turbine guide bearing, Governor, Draft tube, Spiral case. Tubular Turbines are suitable to lower water head, is a kind of horizontal turbine with straight flow channel. There is no spiral case in Tubular turbine, and its blades can be fixed or rotatory. The key components include: Tubular runner, Distributor, Turbine guide bearing, Governor among other. Our Kaplan &Tubular Turbine has the features with Kaplan Turbine Design, Kaplan Turbine Advantages. Best quality and factory price will give you Application scope: Kaplan turbine Tubular Turbine Water Head: 3 ~ 80m 2 ~ 25m Output: 0.1 ~ 200MW 0.05 ~ 57MW Frequency: 50/60HZ 50/60HZ Runner Dia.: 1 ~ 11m 1 ~ 7m We also provide Casting Pelton Runner, Forged Pelton Runner, Casting Guide Vane, Francis Runner Band Heat Treatment, Pelton Turbine. Product Introduction 1. Advanced CFD, FEA technic is utilized in the designing process to ensure better technical solution 2  CAE casting simulation is adopted for the produciton of casting parts, this advanced and reliable process plan could help effectively improve product quality.

Forged Entire CNC Machined Francis Runner Forging could considerably improve metals organizational structure and mechanical property. Forging offers uniformity of composition and structure. Forging results in metallurgical recrystalisation and grain refinement as a result of the thermal cycle and deformation process. This strengthens the resulting steel product particularly in terms of impact and shear strength. Forged steel is generally stronger and more reliable than castings of same material due to the fact that the grain flows of the steel are altered, conforming to the shape of the part. Getai Hydropower is a China supplier of Francis Turbine, Francis Turbine Generator, Francis Turbine Parts, Francis Runner, Construction And Working Of Francis Turbine. We have a complete quality management system. Choose us, you can be get most careful and thoughtful service! Forged Integrally +100% CNC Machining Francis Turbine Runner 1. GETAI has improved the manufacturing procedure of Francis turbine runner which suffered from the problems such as the cavitation and abrasion, welding seam cracks between crown, band and vanes, block worn off from vane etc. The whole Francis runner is forged integrally followed by entire CNC machining to eliminate tiny blowholes and slag inclusions existed on passage surface which accelerate cavitation and abrasion, and solve the potential risk existed by unreleased stress left after welding. The Francis turbine runner service life prolonged consequently. In the case the high head Francis runner with long and narrow passageway which is hard for entire CNC machining or the runner size exceeds the forging range which can not be forged integrally, GETAI applied a procedure by dividing the runner to two parts which consisted of crown with half vanes and band with rest half, both two parts can be forged integrally with entire CNC machining and welding assembled in final. The welding applied to the middle of vane, where is convenient for single pass welding without touch of potential crack area, the operation security and service life are improved largely. Samples exhibited below is for forged integrally+100% CNC machined Francis turbine runner (half part) which finished by our five axis linkage CNC machine.

Name: Integral Steam Turbine Water Lubricated Pump(Energy Recovery-Turbine Pumps ) DESCRIPTION: The Pump is a single wheel steam turbine, two-stage pump, where both the turbine and impellers are mounted on a rigid shaft, supported by a central bearing assembly integral within a monobloc turbine/pump casing. This compact proven design will withstand water slugs in the steam line. It requires no external services or electrical supplies to operate and is one fifth the size of a conventional pump and turbine unit. The range is designed to ASME III Class 2 or 3 requirements. OPERATING LIMITS: Capacity up to 1550 m³ /h Head up to 4265m Discharge flange size 6 to 16 in Speeds 7500rpm Temperature up to 250°C APPLICATIONS: Auxiliary feedwater Reactor core isolation cooling Boiler feed Marine feed Safety related applications

Name: Integral Steam Turbine Water Lubricated Pump(Energy Recovery-Turbine Pumps ) DESCRIPTION: The Pump is a single wheel steam turbine, two-stage pump, where both the turbine and impellers are mounted on a rigid shaft, supported by a central bearing assembly integral within a monobloc turbine/pump casing. This compact proven design will withstand water slugs in the steam line. It requires no external services or electrical supplies to operate and is one fifth the size of a conventional pump and turbine unit. The range is designed to ASME III Class 2 or 3 requirements. OPERATING LIMITS: Capacity up to 1550 m³ /h Head up to 4265m Discharge flange size 6 to 16 in Speeds 7500rpm Temperature up to 250°C APPLICATIONS: Auxiliary feedwater Reactor core isolation cooling Boiler feed Marine feed Safety related applications

The Axial turbine is for low head power plants. Water flows axially into and out of the turbine. Axial flow turbines fall into two categories, fixed blade runner and variable pitch runner, also known as a Kaplan turbine. Fixed blade turbines are very well suited to low head power plants with limited variation in head and load. Its main advantage is its simple design. When operated at fixed speed, maximum efficiency is achieved at the design head and water flow. Kaplan turbines are used for medium to large power stations where there are large variations in the head, water flow and load. Its main advantage is its ability to adapt to variable conditions with a high efficiency. The variable pitch runner is mechanically more complex than a fixed pitch runner. Axial flow turbines can be supplied for a head of 2m to 70 m. The runner diameter is available from 0.6 m to 5 m. Power capacity is from 55 kW to 50 MW.

The tubular turbine is an axial flow turbine, in a straight or S-shaped configuration. A Tubular Turbine can be supplied for a head of 2 m to 30 m. The runner diameter is available from 0.8 m to 5.6 m. Power capacity is from 250 kW to 15 MW. This turbine has high efficiency and lower constructon cost.

In a Francis turbine, the water flows radially into the turbine and axially out of the runner. The Francis turbine, invented by an American engineer in 1849, is the most widely deployed modern turbine. The main characteristics of the Francis turbine are - a wide range of water head, simple and reliable structure, and high efficiency. A Francis Turbine can be supplied for a head of 15 m to 250 m. The runner diameter is available from 0.4 m to 4.5 m. Power capacity is from 75 kW to 50 MW. New style francis turbine, compared to the old one, it has the advantages of convenient installation, high efficiency, low noise and compact structure.

Francis turbine, kaplan turbine, pelton turbine, turgo turbine, bulb turbine, gate valve, butterfly valve, ball valve, synchro generator, excitation system, electric and control system. No

All Pelton runners are made of stainless steel usually obtained from a casting of a single piece. This extends the life of the runner because it improves the fatigue and corrosion resistances. These turbines can be designed both with vertical or horizontal shaft and equipped with one to five injectors. All wear parts are made of stainless steel and are easy to replace. For drinking-water distribution lines applications our turbines can be manufactured completely in stainless steel and all polluting materials are strictly avoided, including lubricating oils and greases.

All Pelton runners are made of stainless steel usually obtained from a casting of a single piece. This extends the life of the runner because it improves the fatigue and corrosion resistances. These turbines can be designed both with vertical or horizontal shaft and equipped with one to five injectors. All wear parts are made of stainless steel and are easy to replace. For drinking-water distribution lines applications our turbines can be manufactured completely in stainless steel and all polluting materials are strictly avoided, including lubricating oils and greases.

They operate in a head range of 100 meters to 1000 meters and are primarily used for electrical power production. The power output ranges from 200KW to 20000KW, Runner diameters are between 0.13 and 5.81 meters. The speed range of the turbine is from 250 to 1000 rpm. * The runner works by being heavily pushed with jet flow that is switched through injection nozzle from high-pressure pipe. The feature is that is works by impulsing the runner to rotate with kinetic energy of water flow, and the jet center of nozzle and the runner are in the same plane. * It is divided into vertical type and horizontal type two kinds. Horizontal type each has 1-2 runner, each runner has 1-2 nozzle, vertical type each has only one runner, each runner has 2-4 nozzles. Packed by wooden box.

Details: Water Head: 100 ~ 1700m Output: 0.1-300MW Frequency: 50/60HZ Diameter: 0.5-3m Place of Origin: Liaoning, China (Mainland) Brand Name: GETAI Type: Plant Electricity Generator Type: Hydro Power Pitch Diameter: 400-6000m Materials: ZG06Cr13Ni5Mo (st. st. under ASTM) Delivery Port: Dalian, China Delivery Date: about 3 months after order confirmation Package: Exported standard sea-worthy wooden packing Supply Capacity: 1500 Tons per Year Getai Hydropower is one of the leading Pelton Turbine manufacturers. Our Pelton Turbine has high quality and competitive prices. CFD analysis for Pelton turbine is used in the manufacturing of Pelton turbine and Pelton runner products in order to estimate precisely their performance. CFD analysis can simulate the whole procedure for the manufacturing, and provide the optimized plans for our clients. The torque generated by runner and pressure distribution in the bucket can also be calculated based on CFD analysis results. Turbine output and efficiency is finally estimated for various operating points. The turbine and auxiliary equipment products manufactured by Shenyang Getai Hydropower Equipment Co., Ltd are well popular in more than 30 provinces, cities and autonomous regions in China, and more than 20 countries around the world, including USA, Japan, Italy, Canada, Australia, India, Nepal, Pakistan, Vietnam, etc. In the quality conception of "Taking Technology Firstly, Quality Premier, Sincerity Utmost, and Sustaining Improvement", Shenyang Getai will constantly provide first-class quality products and services, create a warm, sincere, cooperative and enterprising win-win atmosphere. We sincerely invite customers and friends from all sectors of society to visit our company for cooperation and common development! Shenyang Getai Hydropower Equipment Co.,Ltd main products: Pelton Turbine, Francis Turbine, Kaplan Turbine, Tubular Turbine, etc.

Kaplan Turbine is suitable for medium & low water head and large flow power plants. With same water head, the Kaplan runner speed is higher than that of the Francis'. The Kaplan runner blade can be either fixed and rotatory. The key components include: Kaplan runner, Distributor, Main shaft, Main shaft seal, Turbine guide bearing, Governor, Draft tube, Spiral case. Tubular Turbines are suitable to lower water head, is a kind of horizontal turbine with straight flow channel. There is no spiral case in Tubular turbine, and its blades can be fixed or rotatory. The key components include: Tubular runner, Distributor, Turbine guide bearing, Governor among other. Our Kaplan &Tubular Turbine has the features with Kaplan Turbine Design, Kaplan Turbine Advantages. Best quality and factory price will give you Application scope: Kaplan turbine Tubular Turbine Water Head: 3 ~ 80m 2 ~ 25m Output: 0.1 ~ 200MW 0.05 ~ 57MW Frequency: 50/60HZ 50/60HZ Runner Dia.: 1 ~ 11m 1 ~ 7m We also provide Casting Pelton Runner, Forged Pelton Runner, Casting Guide Vane, Francis Runner Band Heat Treatment, Pelton Turbine. Product Introduction 1. Advanced CFD, FEA technic is utilized in the designing process to ensure better technical solution 2. CAE casting simulation is adopted for the produciton of casting parts, this advanced and reliable process plan could help effectively improve product quality. 3. All raw material strictly conform to international standard, such as ASTM, IEC,ISO etc. key component such as runners, guide vane is Forged and entire CNC machined. Chemical Composition for ASTM A473 S41500 and ASTM A743 CA6NM% Material No. C Si Mn P S Cr Ni Mo ASTM A473 S41500 0.05 0.60 0.5-1.0 0.030 0.030 11.5-14.0 3.5-5.5 0.40-0.80 ASTM A743 CA6NM 0.06 Max1.0 Max1.0 0.040 0.030 11.5-14.0 3.5-4.5 0.40-1.0 Mechanical Property for ASTM A473 S41500 and ASTM A743 CA6NM Material No. ?0.2(Mpa) (Mpa) �5(%) ?(%) Akv (J/cm2) HB ASTM A473 S41500 620 795 15 45 50 295 ASTM A743 CA6NM 550 755 15 35 50 285 6.With the help of 3D Assembling, through motion simulation, the entire organization interaction can be seen at a glance. This helped a great deal for parts processing and pre-installation. 7.Each project will strictly follow manufacturying plan to ensure the delivery date. 8.ISO 9001 Quality Management system is carried out to ensure better management control Buy low price, high quality Hydraulic Turbine Generator, Hydro Turbine Runner, Water Turbine Hydro Power, 100kw Hydro Turbines, choose our productsGetai Hydropower is the leading factory & Company, Warmly welcome new and old customers to visit and patronize!

Francis turbine Francis turbines are built in a compact structure, with high efficiency, and can be applied to a wide range of water heads. This feature makes the Francis turbine type a widely used one around the world. The key Francis turbine components includes Runner, Distributor, Main shaft, Main shaft seal, Turbine guide bearing, Governor, among other. Application Scope: Application: Francis Water Turbine Generator Unit Water head: 20 ~ 700m Output: 0.01 ~ 1000MW Frequency: 50/60HZ Runner diameter 0.5 ~ 10m Life Span 30-50 years Getai Hydropower is a China supplier of Francis Turbine, Francis Turbine Generator, Francis Turbine Parts, Francis Runner, Construction And Working Of Francis Turbine. We have a complete quality management system. Choose us, you can be get most careful and thoughtful service! Pelton Turbine Design, Francis Turbine Design, Kaplan Turbine Design company China. Product Introduction 1. Advanced CFD, FEA technic is utilized in the designing process to ensure better technical solution. 2. CAE casting simulation is adopted for the produciton of casting parts, this advanced and reliable process plan could help effectively improve product quality. 3. All raw material strictly conform to international standard, key component such as runners, guide vane is Forged and entire CNC machined. Chemical Composition for ASTM A473 S41500 and ASTM A743 CA6NM% Material No. C Si Mn P S Cr Ni Mo ASTM A473 S41500 0.05 0.60 0.5-1.0 0.030 0.030 11.5-14.0 3.5-5.5 0.40-0.80 ASTM A743 CA6NM 0.06 Max1.0 Max1.0 0.040 0.030 11.5-14.0 3.5-4.5 0.40-1.0 Mechanical Property for ASTM A473 S41500 and ASTM A743 CA6NM Material No. 0.2(Mpa) b(Mpa) ´5(%) (%) Akv (J/cm2) HB ASTM A473 S41500 620 795 15 45 50 295 ASTM A743 CA6NM 550 755 15 35 50 285 4. State of the art machining and testing equipment, as well as licensed professional engineers all combined to help guarantee better product precisioness. 5. All product is subject to strict inspection according to international standards and client special requirements 6. With the help of 3D Assembling, through motion simulation, the entire organization interaction can be seen at a glance. This helped a great deal for parts processing and pre-installation. Pelton Turbine Rehabilitation, Kaplan Turbine Rehabilitation, Francis Turbine Rehabilitation China.

Suitable water head: h=40-300m Suitable flow: q=0.35-1.166m3/s Capacity of the generator unit: 100-1250kw The speed range of the turbine: 600-1000rpm * its nozzle has a 22.5161227;angle with the runner rotation surface. * the runner is heavily pushed by water from pressure pipe that is switched to high speed jet flow through spray nozzle, imposing the runner in inclined direction. * the runner works by water flow entering one side of vane and coming out from its other side, pushing the runner to rotate, the runner then drive the generator through coupler to produce electricity. * it can reliably operate with simple structure, easy inspection and maintenance. * inclined jet type turbine has as simple structure as the pelton turbine, reliably operate with simple structure, easy inspection and maintenance. * it has the merit of high specific speed, wide application range, easy to coupling and direct connation to the generator. Addnew's inclined jet hydro turbines (turgo turbines) is one type of impulse turbine. It is well developed and widely used in mountain area.