Features: 1 Better sharpness; 2 High processing efficiency; 3 Better self-sharpen. Application: Ceramic bond diamond series products are mainly used in: sapphire, powder metallurgy, crystal, ceramics, PCD/PCBN cemented carbide. Ceramic bond CBN series products are mainly used for: steel, ferrous metal materials processing.
Feature Resin grinding wheel has a good polishing effect, grinding wheel sharp, not easy to plug, the specific characteristics are as follows: 1 High grinding efficiency and relatively slow grinding wheel consumption; 2 Good self-sharpening, small heat during grinding, not easy to plug, reduce the phenomenon of work burn during grinding; 3 Have certain flexibility as a grinding wheel, which is beneficial to improve the surface roughness, is mainly used for fine grinding, fine grinding, cutter grinding, polishing process. Application: Resin bond diamond grinding wheel used in processing magnetic materials,ceramic,glass,cemented carbide materials. Resin bond CBN grinding wheel used in:processing iron,steel and ferrous metal materials.
Application: Ceramic Bond Diamond Grinding Disc are widely used for grinding tungsten steels, superabrasive carbide cemented, ceramic glass, sapphire, monocrystalline silicon, polycrystalline silicon, copper, aluminum and aluminum alloys, nonmetal materials and other high rigidity workpieces. Ceramic Bond CBN Grinding Disc are used to accurately grinding hard work-pieces such as steel ( high-speed steel, bearing steel, tool steel, and stainless steel) and precision grinding mill cast iron and powder metallurgy. The key typical workpieces are air-conditioning compressors parts, refrigerator compression slide vane, valve plate, hydraulic parts, automotive power steering pump, blade, bearings and other high flatness workpieces processing. Features: Compared to normal size ceramic bond grinding wheels, big size ceramic bond grinding disc have a higher grinding efficiency, because many grinding wheels can be matched together and work simultaneously. Ceramic Bond Diamond/CBN Grinding Wheels are high wear resistant, high efficient abrasive consumption, high precision grinding of workpieces, good flatness grinding and good surface grinding. And itâ??s of strong grinding force and low grinding temperature, which is not easy to be heated and blocked while processing. Shapes of Diamond/CBN Ceramic Bond Grinding Disc: Quadrangle, Hexagon, Fanshaped, Cylindrical.
Diamond CBN Wheels
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc. Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc. Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc. Alias: Carbide Diamond Wheels, Resin Diamond Wheel Application: carbide tools, ceramic, thermal spray Details Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces. Applications of resin diamond grinding wheel Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc. Advantages of resin diamond grinding wheel * High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work * Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes * Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs * Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
Application: Resin Bond Diamond/CBN Grinding Disc are widely used for high precision, high flatness surface grinding. Resin Bond Diamond/CBN Grinding Disc are wear resistant, uniform density. The surface smoothness can be Raâ?¤0.01um in mirror grinding. The typical artifacts are high-speed steel, valve, flow nipple of oil pump, valve, ceramic pads, touch screen, optical glass, sapphire processing and other precision work pieces grinding. Features: Compared to normal size resin bond grinding wheels, big size Resin bond grinding disc have a higher grinding efficiency, because many grinding wheels can be matched together and work simultaneously. Resin Bond Diamond/CBN Grinding Wheels have a special function of the surface is more smooth, so itâ??s usually used for polishing grinding. Besides, it have the features of heat less, not easy to destroy the workpieces. Mainly used in most workpiecesâ?? coarse, semi precision and precision grinding. Shapes of Diamond/CBN Resin Bond Grinding Disc: One-piece Integrally Formed, Round Shape, Fan Shape, Polycyclic Shape.
Name: vitrified bond diamond grinding wheel for ceramic Introduction: Vitrified bond diamond grinding wheels possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece. It has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc. Therefore, vitrified bond diamond grinding wheel will express the better advantages in the future. It is recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution. Based on these superiorities, vitrified bond diamond bruting wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation. Application : Mainly used for machining tungsten carbide, ceramic, cermets, optical glass, PCD, PCBN, CVD, natural diamond, stones and so on. Features: 1. high speed, 2.high efficiency, 3.high precision, 4.low grinding cost performance. Specifications of vitrified diamond grinding wheel: Model D(mm) T (mm) H (mm) W (mm) X (mm) 6A2 150 40 32, 40 5, 10, 15, 20 10 125 40 32, 40 5, 10, 15, 20 10 100 40 20, 32, 40 3, 5, 10, 15, 20 10 Grit: 325/400, W40(500#), W28(600#), W20(800#) , W10(1500#),W5(3000#),W3(5000#) Advantages of vitrified diamond wheels for PCD and PCBN tools : * The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality * Accurately control geometric tolerances to make a good abrasive layer * Good Self-Sharpening, High Grinding Efficiency,High Wear Resistance And Less Abrasive Grain Consumption * High Precision Workpiece. PCD Tools Can Reach High Efficiency , Good Surface Finish And Edge No Chipping * Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine Material:Diamond /CBN Size:150x20x40x40x10
Processing workpiece: hard alloy, metal ceramics, magnetic materials, woodworking drills, milling cutters, alloy rigid tools. Characteristics: Resin bonded products have the characteristics of high precision of the surface of the processed workpiece, low heat generation, not easy to burn the workpiece, etc. It is suitable for rough grinding, semi-fine grinding, fine grinding, polishing of most of the workpieces and materials. Accept customization with special sizes. The particle size and concentration can be prepared according to customer requirements.
Characteristics: Good accuracy of profile retention High material removal efficiency Good wear resistance and long durability Good edge quality of machining inserts Application: For peripheral high-efficiency and precision grinding of various indexable inserts or welding tools; Type of workpiece: all kinds of indexable turning, milling, drilling, cutting inserts, welding inserts, machine clamping inserts, etc.; Workpiece materials: carbide, ceramic, PCD, PCBN, high-speed steel.
Features: Centerless grinding wheel process is essentially continuous, it has efficient batch external grinding, high roundness and cylindricity of workpiece and good consistency of dimension, good surface finish after fine grinding, used for rough grinding, semi-fine grinding and fine grinding. Application: Mainly used for grinding carbide rod, ceramics material, magnetic material, stainless steel bar, PCD and PCBN, etc.
Features: CBN groove grinding wheel is suitable for all kinds of groove grinding, which can directly open the groove on the workpiece, or grinding the groove to the required size. Trough grinding wheel is mainly used for grinding machining of rotary blade compressor, blade pump, steering booster pump, piston groove, rotor and other industrial parts groove groove. This kind of grinding wheel processing workpiece has high precision, high grinding efficiency, good grinding wheel shape retention, long life, do not need frequent dressing. Application: Suitable for processing the following various materials: High manganese steel; High-chromium, nickel, molybdenum alloy steel; Cold hard cast iron (HS80~90); All kinds of hardened steel (HRC 55 ~ 65).
Features: 1 High hardness and toughness 2 High temperature resistance and good thermal stability 3 Good thermal conductivity 4 Good grinding performance Application: Ceramic CBN grinding head is mainly used for processing superhard high-speed steel, heat-resistant steel, stainless steel, ultra-high strength steel, high temperature alloy and other difficult materials. These grinding heads are widely used in automotive, aviation, tools, cutting tools, bearings, gears, threads and other fields of processing.
Application: Used for precision grinding of the rear corners, periphery and external rounds of various welded carbide tools and indexable inserts. Workpiece material: PCD, PCBN
Cutting disc/wheel, grinding disc/wheel, ceramic bond grinding wheel, flap wheel and sanding belt.
Features: Wheels for CNC machining cutting tools refers to Resin bond diamond/CBN grinding wheels and Vitrified bond diamond/CBN grinding wheel for drill and endmill etc. This kind of grinding wheel has high efficient, better wear resistance, enhancing high stock removal rate in fluting, gashing, thinning, high profile retention and good surface roughness, longer wheel dressing interval, sustain cutting toolsâ?? geometric stability. Application: CNC machining cutting tools used diamond grinding wheels is applied to grind carbide. CNC machining cutting tools used CBN grinding wheels is applied to grind HSS (high speed steel).
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Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate. Description: Mainly used for polishing and bruting natural diamond. It can substitute PCD (polycrystalline diamond) and possess excellent diamond processing performance. Diamond bruting wheel has been proved its superiority in the jeweler processing industry, since it has enjoyed wide popularity in South Africa, Hong Kong, India, Belgium, Israel market, and etc. Applications: Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate. Applicable Bruting Machine: EOS Bruting Machine, Adri Machines And Discron Machine, etc.
Size: 150D*5X*3U*1.5R*31.75H D64 The New Generation Grinding Wheels (Hybrid Diamond /CBN Grinding Wheel) Name: Hybrid Diamond /CBN Grinding Wheel Application: CNC Tools Details The trend in carbide drill / end mill manufacturers is clearly towards high productivity and consistent quality. This has put great demands on the diamond wheel manufacturers to come up with wheels which can grind faster, put less strain on the machine and job that is being ground. MORESUPERHARD® offers a perfectly matched range of products that allow you to take full advantage of the CNC machine to manufacture your cutting tools. these wheels are made of a new generation bond. hybrid wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both fresh tool manufacturing and re-sharpening, on CNC tool and cutter grinders. The Unique Properties of the Hybrid Wheels: Capable of taking higher depth of cuts, high lubrication at the point of grinding, lesser load on the spindle motor, increased profile retention on the wheel, lower grinding force on the work place, which results in lesser work place deflection during grinding. These Properties of the Hybrid Bond Improve The Performance Of The CNC Tool And Cutter Grinder In The Following Ways: * Increased rate of material removal with high temperature stability. * Reduced grinding time per component * Low and constant power consumption * High profile stability and better machine productivity * Long wheel life and long dressing interval. Hybrid Bond Diamond Wheel Product Description E-Grind provides the best performance tool & cutter wheels for various processing demands such as milling cutters, drills and carbide insert etc. Like hybrid bond grinding wheels for cutting tools, diamond cup wheel. For large stock removal and high feed speed, low machine power. E-Grind has newly developed hybrid wheels, which ensure higher material removal without compromising the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both new tool manufacturing and re-sharpening, on CNC tool and cutter grinders. Hybrid wheels can provide below benefits: 1)Extremely high stock removal rates 2)Maximum cutting ability 3)Easy dressing 4)Higher productivity 5)Shorter process time during flute grinding 6)Low grinding forces 7)High process stability 8)Quiet and even grinding process 9)Best tool quality Our New Generation Hybrid Diamond/CBN Grinding Wheel, especially used for CNC tools grinding machine, such as: ANCA, WALTER, SCHUTTE, EWAG, SCHNEEBERGER, HUFFMANN and so on. Have shown excellent grinding performance influence grinding with high stock removal capacity combined with a minimum of wheel wear. It is not necessary to reduce the infeed or the impact rate with our hybrid diamond/ CBN grinding wheel.
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc. Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc. Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F1, etc. Details Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces. Applications of resin diamond grinding wheel Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc. Advantages of resin diamond grinding wheel * High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work * Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes * Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs * Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels 1A1R Diamond Cutting Disc for optical glass, quartz and sapphire, etc 1A1 Diamond Grinding Wheel, flat diamond wheel for carbide grinding More SuperHard resin diamond wheels are widely used for grinding carbide HVOF coated. The diameter from 25mm (1") to 915mm (36") 3A1 diamond wheel for grinding micro drill, 14A1 diamond wheel for grinding carbide rod Diamond Cup Grinding Wheel. (1a2, 6a2, 11a2. Etc.) CNC Tools Grinding Wheel. (1a1, 1v1, 11v9, 14a1, 14f1, etc) More SuperHard services include fluting, gashing clear edge and relief angle, OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc. Woodworking Tools Diamond and CBN Wheels. (4a2, 4b9, 1f1 diamond CBN wheel, etc.) Centerless Diamond Wheels. Diamond lapping disc. double disc diamond wheel Back Grinding Wheel for Silicon Wafer. optical profile grinding wheel. Glass diamond wheel
More SuperHard company offers a full line of diamond and CBN grinding wheels and dressing stones for fine grinding machines and single and double side lapping systems. Details More SuperHard company offers a full line of diamond and CBN grinding wheels and dressing stones for fine grinding machines and single and double side lapping systems. Our vitrified diamond and CBN grinding discs have high grinding efficiency, high wear resistance and abrasive consumption, good surface quality and flatness of the workpiece. Double Disc Diamond And CBN Grinding Wheel Applications of vitrified bond double disc grinding wheel Diamond grinding wheel, is suitable for grinding carbide, tungsten steel, PCBN high hardness of the workpiece, ceramic, optical glass, sapphire glass and other nonmetal materials. CBN grinding wheel, is suitable for high speed steel, bearing steel, tool steel, stainless steel, powder metallurgy, precision grinding mill cast iron and other hard materials. Applicable areas * Hydraulic pneumatic components. vane pump, conversion valve, piston pump, fuel pump, hydraulic motor parts. * Compressor spare parts. air conditioner compressor vane, piston, air cylinder, Refrigerator compressor valve plate. * Engine parts. automobile fuel pump parts, booster pump parts, oil pump nozzle parts. * High precision shaft seal, watch parts, molds, carbide blade, ceramic valve core, magnetic materials, etc Dressing Wheel For Diamond And CBN Wheel The dressing wheels are used for dressing diamond and CBN wheels. According to the different particle size, accuracy of the diamond and CBN grinding disc to choose the dressing wheel, making dressing easier and more time saving. Our customer tested surface roughness of workpiece by MarSurf M 400. The results show that the workpiece has the much stable performance and good surface roughness by using our diamond grinding disc.
