Drum and Container Filling Line, Semiautomatic YOC 2006
The line is designed for filling both 1000 liter IBC’s and normal 209 liter drums / barrels. It consist of straight chain driven heavy duty roller conveyor which is carrying IBC’s or a standard pallet loaded with four drums / barrels through the filling process and conveying them for further storing. The filling machine is semiautomatic coarse-and-fine filling station; first is programmable volumetric and then fine filling with integrated weighing system. Cap closing / bunging and sealing will be made manually but a machine aided. The station operation is controlled by Siemens S7C programmable logic.
The line is manufactured in 2006 by Finnish company “Insinööritoimisto Jyrki Kekälainen” who is specialized supplying automation solutions filling and packing applications.
Operation description:
The operator lifts the empty containers on the conveyor (open the cap of container), the container will move into filling machine and it will be filled automatically with 2 "and 1 / 2" valves, coarse-and fine-filling. After filling the container will move out of the machine and the operator will fix the label and close the cap. After the filling station there is ~16 m long puffer conveyor for the filled IBC`s, where a fork lift will pick up the IBC`s
In drum filling the operator lifts the empty drums on pallet (open the caps). Then he lifts the pallet on the conveyor. In the machine there is an extra filling lence for the drums. The drums are filled on the weighing system of the machine which is controlling the filling of each barrel. After the drum is filled the operator move the lence into second drum and machine start to fill it. After all drums are filled the pallet will move out of machine and the operator will close the caps and fix the seals and labels.
Technical data:
Manufactured in: 2006
Suitable for: Standard IBC and Drums
Max filling weigh: 1500 kg
Filling accuracy: 0.5 kg
Filling capacity: 7 IBC/hour or 35 Drums (209 liters) / hour
Roller conveyor type: Chain Driven, Galvanized
Roller conveyor length: Approx 16 meters
Roll diameter: 80 mm.
This machine is used in conjunction with the multi-color printing, slotting, cutting and die cutting of corrugated paperboads paper sheets. It can be used with any number of colors in printing and with any number of stencils. This type of machine is used widely by automotive manufacturers in Japan, Taiwan and the west for automobile parts and major assemblies such as axles. The entire machine is suitable for ceramic rollers imported from taiwan and features automatic controls, solid construction.
And advanced design. Color matching is accurate to 0.5mm.
We have been manufacturing a qualitative range of products that is signified by the ISO 9001:2008 certification of our company. Our packaging machines come under four broad categories Fully Automatic VFFS Pouch Filling Machines, Fully Automatic High Speed VFFS Multi Track Machine, Pouch-in-Pouch and Flow Wrap Machines. These machines cater to the need of various industries such as food processing, cosmetic, and soap& detergent packaging.
To offer our clients with the products as per their specifications, we also provide customized solutions. Our entire range is appreciated for its unique features such as excellent performance, longer service life and reasonable prices. The repeated orders from our clients spread all over the world speak volumes about our utmost quality products.
Product to be packed :
Packing of Granules products
Pan Masala, Supari, Snuff, Tobacco and other product
Packing of Liquid/Paste products
Shampoo, Ketchup, 2T oil, Syrup, Coconut oil, Grease, Pulp Oil, Ghee and other product
Features:
1) The fabric rolls are transported by the Inlet Conveyor to the Main Packing Unit for both width and side sealing through polythene film.
2) The width and diameter of the coming rolls are detected by the intelligent photoelectric sensors and optical fibers so as to ensure there will be no polythene film wastage during packing.
3) On the completion of side sealing, the packed fabric rolls are transferred to the Heat Chamber so as to crimp the polythene tightly over the fabric roll, which ensures a vacuum packing effect.Â
4) The complete system is PLC controlled and the electrical components are placed inside a separate operation box for the convenience of the operator and the maintenance staff.
5) The complete system can work independently and/ or online work together with Fabric Inspection Machines for time being.
1. This machine is equipped with double servo driving control system. Servo single paper pulling or servo double paper
Pulling can be chosen based on product features and different packing materials, and paper pulling system by vacuum
Adsorption can also be chosen.
2. The end sealing system controlled by servo can carry out automatic setting and adjustment of end sealing pressure and openness of cutters.
3. Diversified packing styles can be performed including pillow type package, side ironing package, gusseting package, triangular package, punching package, multi-bags conjoint package and multi-bags conjoint package with half bag punched.
4. Some extra devices can be equipped on the machine, such as computerized multi-head weigher, auger filler, electronic scale, volumetric cup filling device and so on, ensuring accurate measurement.
5.The machine design conforms to National GMP standard, and the electric safety protection system has passed CE norm.
Model ZL-300
Bagging size range L 80-400mm
W65-280mm
Packing speed 15-55bags/min
Power supply type 1Ph.220V 50Hz
Compressed air quantity 6kg/cm2 250L/min
Working noise ¡Ü68db
General power 3.8KW
Machine weight 590Kgs
Machine dimensions 2075X1395X1609mm.
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1. Overall operation controlled by Mitsubishi PLC, large touch panel screen and stepping motor.
2. Equipped with automatic trouble tracking and alarming system .
3. Omron photoelectric tracking system with high precision.
4. Driving system equipped with advanced frequency conversion and variable speed control and the periodical location implemented by precise plane dividing box.
5. Periodical lubricating system with automatic lubricant filling to significantly prolong service life.
6. Specific static resistance technology available to ensure more stable packing performance.
7. Intelligent temperature controller available to control the temperature as desired.
8. Synchro punching for the tearing opening of the packing membrane of the paper towel allowable to configure automatic punching device with various shapes of tearing openings Letters such as production date and batch number can be printed automatically and adjusted up and down to optimized position.
9. Tearing opening adhesive for the outer packing delivers synchro sticking to further reduce the labor cost.
Model: ZB201
Side of bag(mm) L70-110
W50-55
H22-28
1. Adopt packing way by wrapping, hemming and sealing with compact structure suitable for packing regularly square objects, such as non-highly tight tissue and paper box.
2. Adopt the system of stepless frequency conversion controlling, touching screen and PLC.
3. Adopt auto-putting conveyor, easy to be connected with automatic production line, saving much laboring cost.
4. It saves much packing material by the function of photocell checking, servo tracking, non-material feeding without tissue.
5. High automatization, high specialization, high efficiency and less trouble.
6. Various packing size may change quickly among different tissue sizes.
Model ZB300
Bagging size range L100-220mm
W100-120mm
H40-100mm
Packing speed 25-45bags/min
Outer dimensions L3560 x W5885 x H1925mm
Motor power : 3.66Kw
Heating power : 3.6Kw
Power supply type 1 Ph. 220V 50Hz
Packing materials: CPP,PE,OPP/CPP,PT/PE,KOP/CPP, etc
Working noise 78db
General power 7.26kw
Machine weight 3000kg
Max. packing dimensions 220mm x 120mm x 100mm.
1. This machine is equipped with monoaxial or biaxial servo driving control system. Servo single paper pulling and servo double paper pulling can be chosen based on product features and different packing materials, and the paper pulling system by vacuum adsorption can be chosen to fully keep paper pulling smooth and bag length accurate.
2. To meet users various demands, two options are available for end seal mechanism: pneumatic driving system and servo driving system.
3. Diversified packing styles can be performed including pillow type package, side ironing package, gusseting package, triangular package, punching package, multi-bags conjoint package and multi-bags conjoint package with half bag punched.
4.Some extra devices can be equipped on the machine, such as computerized multi-head weigher, auger filler, electronic scale, volumetric cup filling device and so on.
5.The machine design conforms to National GMP standard, and the electric safety protection system has passed CE norm.
Model ZL-220
Bagging size range L80-300mm
W80-200mm
Packing speed 15-70bags/min
Power supply type 1Ph.220V 50Hz
Compressed air quantity 6kg/cm2 250L/min
Working noise ¡Ü68db
General power 3.0KW
Machine weight 500Kgs
Machine dimensions 1770X1105X1520mm.
1. Adopt packing way by wrapping, hemming and sealing with compact structure suitable for packing regularly square objects, such as non-highly tight tissue and paper box.
2. Adopt the system of stepless frequency conversion controlling, touching screen and PLC.
3. Adopt auto-putting conveyor, easy to be connected with automatic production line, saving much laboring cost.
4. It saves much packing material by the function of photocell checking, servo tracking, non-material feeding without tissue.
5. High automatization, high specialization, high efficiency and less trouble.
6. Various packing size may change quickly among different tissue sizes.
Model ZB301
Bagging size range L100-220mm
W100-200mm
H40-100mm
Packing speed 25-45bags/min
Outer dimensions L3560 x W5885 x H1925mm
Motor power 3.66Kw
Heating power 3.6Kw
Power supply type 1 Ph. 220V 50Hz
Packing materials CPP,PE,OPP/CPP,PT/PE,KOP/CPP, etc
Working noise 78db
General power 7.26kw
Machine weight 3000kg
Max. packing dimensions 220mm x 120mm x 100mm.
We supply variety of automatic flow wrap machines, ffs machines, liquid packaging machines, automatic packaging machines, automatic filling machines, sachet packing machines, vertical form fill machine, form fill machines, form seal machines, cup filler machine etc at industry competitive prices.
Feeding Style:
Automatic / Manual
Packing Style
Center Seal
Packing Material:
All Types of Lamination
Production Output:
Approx. 40 to 120 Pouches @ Mns.
(Depend upon the Packing size).
Power Required:
Motor: 1.5 H.P. DC With DC Drive
Voltage: 220 Volts
Phase: Single Phase
Load: 3 Kw.
Packing Size:
Length : 70 mm to 300 mm
Width :30 mm to 180 mm
Height: 3mm to 100 mm
1, Using the cam-driven design, running compact, good packing effect, fast packing speed, speed of packing is 3-4 times the General Manual.
2, PLC interface control, parameter setting quickly.
3, Self-test failure function, clear failure display.
4, Automatic labeling, label for general labeling and transparency.
5, You replace the mold to facilitate debugging easy and fast.
6, Simple driving system, reliable working and maintenance more convenient.
7, All control through software.
1, Using the cam-driven design, running compact, good packing effect, fast packing speed, speed of packing is 3-4 times the General Manual.
2, PLC interface control, parameter setting quickly.
3, Self-test failure function, clear failure display.
4, Automatic labeling, label for general labeling and transparency.
5, You replace the mold to facilitate debugging easy and fast.
6, Simple driving system, reliable working and maintenance more convenient.
7, All control through software.
1, Using the cam-driven design, running compact, good packing effect, fast packing speed, speed of packing is 3-4 times the General Manual.
2, PLC interface control, parameter setting quickly.
3, Self-test failure function, clear failure display.
4, Automatic labeling, label for general labeling and transparency.
5, You replace the mold to facilitate debugging easy and fast.
6, Simple driving system, reliable working and maintenance more convenient.
7, All control through software.
1, Using the cam-driven design, running compact, good packing effect, fast packing speed, speed of packing is 3-4 times the General Manual.
2, PLC interface control, parameter setting quickly.
3, Self-test failure function, clear failure display.
4, Automatic labeling, label for general labeling and transparency.
5, You replace the mold to facilitate debugging easy and fast.
6, Simple driving system, reliable working and maintenance more convenient.
7, All control through software.
1 Applications:
This kind of machine is suitable for packing non sticky bulk or granular material such as medical pills food stuffs plants seeds washing powder coffee sugar desiccants etc /
2 Features:
The integrated processes of bag making measuring filling cutting counting and hot pressing codes can be done automatically
3 Packing material:
Several kinds of heat seal lamination such as PET/plated AL/PE PET/PE Paper/PE Nylon.etc
Bag size (L55-110 W 30-80)
Weight (320 kg)
Dimension 600*790*1780(L*W*H).
1 Applications:
It is suitable for automatically for powder and super fine powdery products. Driven by servomotor the auger is rotating to fill products furthermore the filling range can be adjusted automatically through computer
2 Feature:
The processes of bag making measuring filling sealing cutting counting and hot pressing codes can be done automatically through computer
3 Packing material:
Several kinds of heat-seal lamination such as PET/plated AL/PE PET/PE Paper/PE Nylon .etc
Bag size L(55-110) W(0-80)
Weight 330kg
Dimension ( 600*/790*1780).
1 Applications:
It is suitable for automatically of steeping products such as fragmental tea coffee etc
2 Feature:
The packaging pouches with drawing line and tag the process of bag making filling measuring cutting counting and hot pressing can be done automatically
3 Packing material:
Tea leaf filtering paper.
Bag size (L 50-80) W (45-80)
Weight 400kg
Dimension (1050*910*2010 L*W*H).
with 2-color printing device; auto-stop function; accurate automatic counting; printing, filling and packing will be done at one time; speed can be adjusted freely.
Features
This shrink wrapping machine uses stainless steel tube heating. Shrinking temperature and conveyor speed is adjustable and stable. Finished articles can be sealed, moisture-proof, anti-collision.
Conveyor unit has mesh belt type and rod-shaped chain type for your choice.
Heat shrink tunnel, intelligent digital temperature controller, closed heated air circulation.
