Our well facilitated infrastructural unit enables us to make a highly qualitative ST-100 Copper Wire Granulator Machine, which is developed by making use of excellent quality components.
Copper wire granulator machine is used for separating the scrap wire mental and plastic, after separating the final products are similar to rice. This machine is one of the Environmental Protection Machine.
Machine is Panel is designed by Professional Panel Designer which help to run machine effectively.
Machine is Phase Detector , which save machine from burning of motors due to vsaration in the phase supply.
ST-100 is a Made in India Dry type Granulating Machine that process auto wire; mixed copper wire cable. It has granulator, separator, dust extractor and control panel. It recycle copper and sheath, it's very durable and high economic benefit without environmental pollution.
Additional Information:
Item Code: ST-100
Production Capacity: 50 units per Month
Delivery Time: 4-5 Weeks
Call Us : +91 8448465468
Machine Structure
This machine is consisted of a frame, two motors, two speed reducers, material feeding part, material cutting part, material separation part, transmission part and material feeding panel.
Machine Parameters
Motor: 8HP
Speed Reducer: 2 Sets
Voltage: 380v or Customized
Frequency: 50Hz/60Hz
Triangle belt: A Type (1200mm); B Type (1200mm)
Center-line of two copper pipes in radiators shall be 19mm or 21mm or 25mm.
For our air conditioning radiator copper and aluminum separating machine can process all kinds of scrap / waste radiator, single layer, double layer.
3: AC Radiator Copper and Aluminum Separating Recycling Machine:
G.W./N.W.:650
PACKING SIZE:1.8*0.95*1.3
OUTPUT:3T(8HOURS)
1. This equipment is our self-developed product, which is targeted with high efficiency, after cut the stator in half, it can take out all the copper winding within 2 times, which is high economic efficiency.
2. Nice appearance with reasonable structure.
3. Using heavy cylinder, large torque, can withstand high loads.
4. We use international famous brand for hydraulic solenoid valve with durable long life.
5. The material of fixture is alloy steel with durable long life.
6. The processing of equipment is without metal loss, with improved recycling value, and environmental friendly.
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ST-200 copper wire Recycling machine is our company developed into copper rice machine complete production lines (mainly recycled car lines, communication cables, and miscellaneous lines), the device uses an integrated structure, space-saving, stable and reliable performance.
Our All machines are connected to the control panel. l Adjust the end of the wind off the wind Reliable operation Minimum purity of copper granules: 99% .
2. Technical parameters :
Capacity : 300~400KG
Measurement: L4300cm x W1950cm x 2400cm
Power: 380V/42KW
Weight: 3400kgs.
control system: Distribution box
Introduce :
copper wire nodules machine is our company developed into a copper rice machine complete production lines (mainly recycled car lines, communication cables, and miscellaneous lines), the device uses an integrated structure, space-saving, stable and reliable performance.
Our All machines are connected to the control panel. l Adjust the end of the wind off the wind Reliable operation Minimum purity of copper granules: 99% .
Frequency 50Hz
Work Mode Manual
Motor Power 3HP
Capacity 100kg/hr
Type Aluminium Composite Panel ( ACP ) Recycling Machine
Automation Grade Semi Automatic
Brand Shiglo
Voltage 220V
We are manufacturer of ACP Board.
Power : 3HP
Processing width: 2.5feet
Capacity : 1mtr/3 sec
CHAMPS AGRO UNIT Started the banana fife extracting project in
Thane Maharashtra in the year 2008.
PROJECT EXPANSION:-
Our Thane division Developed Machinery for Banana fiber extraction. A semi Automatic Simple device which can be operated 1.H.P. Motor with single phase power conception.
Description of the Machine:-
Hard Chromed blade and Rods. The machine consists of a rigid frame bearing on which the roller rotates.
The roller consists of horizontal Hard chromed blades with blunt edges.
The roller is connected to 1 H.P ISI Motor by belt pulley mechanism.
Safety precaution like emergency stopper pulley guards are incorporated in the machine
In a short time, we supplied machine in various Institutes all over India
Assam, Arunachal Pradesh, Bihar, Gujarat, Nepal, M.P, U.P chatisghad,
Kerala, Tamil Nadu, Andhra Pradesh,
Slowly the project expansion was done in Export Mexico, Maldives,
The banana plant is dumped as waste, farmers often face the problem of disposal of Pseudo stems and these huge stocks are getting accumulated in banana growing areas.
The fruitful utilization of these stems is, therefore, an important issue related to Banana Cultivation.
SALT SPRAY CORROSION TEST CHAMBERS AVAILABLE IN VARIOUS SIZES 10 CU.FT, 21 CU FT, 32 CU.FT, 53 CU.FT ETC MEETING THE CORROSION TEST REQUIREMENT AS PER INTERNATIONAL STANDARDS VIZ., ASTM, JIS, DIN, JSS ETC.,
SP(2-8) automatic metal strip cutting machine supplier
Coil thickness: 2.0-8.0mm
Coil width:500-2200mm
Productin speed:20-60m/min
Pipe material: HR, CR, PPGI, GI,AL,CU,etc
Product description: SP(2-8) automatic metal strip cutting machine supplier is applicable to coils of various specifications with the thickness of 2.0-8.0mm and width 500-2200mm. metal strip cutting machine supplier can p
SP(1-8) automatic strip cutting machine suppliers is applicable to coils of various specifications. It is used for cutting the coil into required width for the use of punch line through the procedure of uncoiling, pre-leveling, cropping, slitting and recoiling. It has advantages such as proper layout, easy operation, highly automated and high production efficiency.
Process Flow of metal slitter machine
Raw material platform carrying coil car hydraulic uncoiler feeding guide plate pair pinching roller, five rollers leveling coil head cutting front looping table side guiding table pinching machine disc slitting curling machine back looping table pre-feeding coils tension table rewinding discharging car hydraulic bracket Electric control.
We are working with highly experienced packaging experts and they make every endeavor to meet the personalized and standard requirements of the clients. We sternly make our product safe from external factors. We, being a customer centric organization, make sure that the transactions are carried out by the professionals so as to avoid any kind of confusion. We sternly maintain payment records for the satisfaction of our clients.
Cotton Pad Making Machine
Cotton pad making machine suitable for making nail polish remover pad, make up remover pad, Machine is automatic working with PLC & HMI for easy operation.
We are one of the leading organization engaged in trading, exporting and supplying excellent quality safe guard roll in mumbai, maharashtra, india, which are manufactured by using high grade material. These safe guard roll are widely appreciated by our clients which are situated all round the nation. High in demand, these safe guard roll are available at most reasonable prices.
Manufacturer in silvassa | daman | vadodara | dubai | bahrain | mumbai | india
Chemco | packaging made prefect | chemcogroup.Com
The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non-ferrous metals. It is the major lead production technology used in India and many other countries for Secondary Lead Production. A lead production system based on this technology has certain distinct characteristics such as:
•Equipment scalable for installing higher capacities
•Recovers all lead in one production cycle
•Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
•Requires addition of certain consumables
•Can be fired with various fuels
•Generates high Pollution both as Flue Gases & Fugitive Emissions
Description of Rotary Furnace
It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment. This shell is rotated on its own axis at 1-2 rpm. For this purposes tyres (also called riding rings) are fitted on the shell. These are fabricated from MS squares or flats, machined for a smooth finish. These tyres ride on steel rollers which are again machined finely. These rollers are fitted on a robust MS structural frame and driven by a gear & motor arrangement. The shell is lined inside with insulation and fire bricks of suitable Alumina content.
Conical ends of the furnace are open on both sides. The furnace is charged with Raw material along with additives from the front end. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal & slag are discharged. Flue gases generated are sucked from the exhaust block side of the furnace.
A typical 3.0 TpB Rotary Furnace has the following standard sizes & specifications :
•Outside dimensions of the Rotary
•Shell dia : 2075mm
•Shell length : 2500mm
•Total length : 4500mm
•Charging dia : 450mm
•Exhaust side dia : 450mm
•Refractory thickness : 200mm
•Fuel : Furnace Oil
•Burner : Model 4 A Make: Wesman with complete assembly
•FD Fan capacity : 550 cmh at 44mm of WG
•Gear Box in drive : 8”, 1:40 Ratio
•Motor in drive : 15.0 HP x 960 RPM
•Structure used for base : ISMC 250 x 80
Advantages
•Recovers 100% lead in the first operation.
•Slag produced is lead free.
•Equipment can be scaled up for higher production capacities.
Disadvantages
•Many chemicals are required for operation.
•High power consumption.
•Difficult to produce low Antimony lead suitable for soft lead purposes.
•Fugitive Emissions need to be captured in addition to flue gases.
•Need skilled operators and careful maintenance.
UNIVERSAL TILTING ROTARY FURNACE (UTRF) for Lead recycling
the above mentioned photograph under production capacity 10 ton/batch.
Universal Tilting Rotary Furnace is designed like a rotary closed well furnace. It has advantages of rotary furnace, rebvetory furnace and dry hearth furnace in a single equipment.
Main advantage of UTRF is that it can be rotated as well as tilted. Firstly lead scrap is loaded in furnace with smelting flux and furnace locked. The material is heated with the help of oil/gas burner which is mounted on the door, until it reaches melting point. Heating is immensely faster because of horse shoe flame design. Due to the quick heating, consumption of oil and melt loss is very less as compared to the conventional tube furnace.
Merits of Universal Tilting Rotary Furnace:
1. Less amount of flux is required for melting.
2. Efficient working condition.
3. All non-ferrous scrap can be recycled in a single unit.
4. Homogenous charge resulting in high quality of material.
5. Self-cleaning of lining.
6. Recurring cost is approximately 30% less as compared to horizontal rotary furnace.
7. Ensures faster melting rate.
8. Better yield.
Comparison between UTRF and Horizontal fixed axis Rotary Furnace:
The traditional furnace (fixed axis rotary furnace) is primarily a rotating tube with burner on one end and flue at the other. The furnace functions under negative pressure and gets cold air from outside making it virtually impossible to control the atmosphere in the furnace, which is nearly always oxidizing (air rich). It view of it, large amount of flux is required to protect the charge. Consumption of oil is also high because travel length of flue gas is less.
On the other hand, UTRF furnace is designed with a single entrance and exist point. The door carries burner and flue. The furnace operates under positive pressure and during firing of the burner there is complete absence of cold air from outside resulting in reduced amount of flux required during operation. In addition the furnace operates at an angle, the charge is mixed with similar action that of a concrete mixing machine. This improves homogeneity heat transfer resulting in high thermal efficiency.
Salient Features of Universal Tilting Rotary Furnace:
1. Tap to tap cycle time 4- 5 Hrs.
2. Energy consumption 600 Kw/MT
3. Robust steel structure with proven drum
4. Life of refractory lining is long
5. Oversize driving system and bearings.
6. Tilting, door opening and closing is hydraulically operated.
7. Sturdy interlocks for safety of the equipment.
8. Less manpower required. Only two persons per shift can operate the furnace.
Lead recycled from used lead acid batteries or other sources (Secondary Smelting) via the Mini Blast Furnace or Rotary Furnace route, contains lot of contamination and undesired components. On the other hand, Lead required for battery manufacturing is either soft Lead with 99.97% purity or hard Lead of varying Antimony compositions.
In order to make quality of lead suitable for its different uses, different variations of pot melting processes are employed. These include – “Re-Melting” for removal of slag, “Refining” for attaining required purity levels and “Alloying” for producing various alloys of lead.
The equipments used are the same, the consumables and the processes, however, differ.
Description of Melting Pot
The Melting Pot (or Refining Pot or Alloying Pot, as it is variously called), is a mechanical mixing device with a pot and a heating arrangement. The inner pot is made of heavy MS plate with dish end bottom. It is placed within a jacket of refractory bricks, which in turn, are protected by an outer cover of MS plate with reinforcements. The pot is covered at the top with opening for feeding lead ingots and is provided with an electro-mechanical mixer. At the bottom, a heating source, usually an oil fired burner, is provided to heat the pot and to melt the lead.
Once lead melts, impurities are skimmed and removed and any consumables required are added. Lead is then drained from the pot through an outlet pipe and valve.
Capacity of such pots depends upon the requirements of particular units. Standard pot capacities made are from 4.0 TpB to 20.0 TpB. Higher capacity pots are also manufactured as required by any particular establishment.
A typical 10.0 TpB Refining Pot has the following standard sizes and specifications:
•Diameter (ID) : 1150mm
•Height : 1250mm (+Dish Depth of 200mm)
•Flange Width : 350mm
•Outer Shell Diameter : 1900mm
•Stirrer MoC & Dia : SS-304 & 75mm
•Stirrer Motor : 5.0 HP x 960 RPM
•Outlet Valve Size : 40mm
•Burner : Diesel Fired
•Fuel Consumption Range : 8-18kg/ltr
Melting pots are installed both with and without accessories which may include Ingot Casting Machine, Ball Making Machine (where Ball Mills are installed down the line), Air Pollution Control Systems, Jib Cranes etc.
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