Agitated Thin Film Evaporator is best suitable for heat sensitive product where product drying time and drying temperature are very critical and well acknowledged among the buyers for its qualitative features.
Flow-line Machine for center saddler stitching of printed products. The configuration consists of:
Automatic signature feeders
6 head saddler wire stitchers up to 560mm
Inline 3-knife trimmers with 4th knife option to make 2-up copies, up to 500mm spine length
Made of high strength cast iron, stress eliminated by the natural aging treatment, ensuring long-term precision.
Employing the door of design with innovation of double crank and double connecting rod six round columns which minimize the dynamic friction: can effectively reduce the stamping process of flexible deformation, supported by forced lubricating and oil-cooling system to minimize the thermal distortion.
Crankshaft greased centrally and collectively to shorten the pipelines length for the movable parts and prevent the oil leakage that can be caused by the cracking of the aged oil pipes, which may otherwise damage the machine parts.
Reverse dynamic balancing device, realizing the balanced stability at high speed running.
Electric-powered adjustment for mold height, supported by mold height indicator, visual display mould height, ensuring convenience for operation.
Slide locked and fixed by ultra device, ensuring consistency of mold height and requirements on product precision.
Employing controller with micro-computer, allowing information such as angle of the press, speed and failure position and so on can all be displayed on the separate control console.
1. Suitable for various metal sheet uncoiling, straightening, feeding.
2. Suitable for producing metal part hardware, electron, electrical appliance, toy and auto parts etc, by continuous uncoiling, straightening, feeder, pressing production.
3. Japanese brand servo motor, PLC, and other good quality electric parts, with little malfunction, but long using time.
4. Rollers have chrome plating, high precision, more durable.
5. Input feeding length number easily, easy operation, safe and high stability.
6. According to ergonomic optimization design, stable quality and safety performance, compact structure, to save using space
to ensure complex strurture and stable safety additionally, it can save space.
7. It adopts 7 pieces of straightening rollers, so can straighten high rigidity material effectively, to improve material straightening precision and feeding precision.
8. For customers optional requirement, through servo system control, to adjust straightening range automatically, as higher automation.
1. The slitting line is used for coil with different specifications, through uncoiling--slitting--recoiling to any needed width coil.
2. Applied to process various of metal coil, such as cold rolled steel, hot rolled steel, stainless steel, galvanize steel, aluminum, silicon steel, colored steel or painted steel.
3. Slitting line is widely applying in metal plate processing industry, like auto car, container, household application, packing, construction material, etc.
â?¡.Features
1. With reasonable layout, full automatic, high efficiency, high productivity, high precision, high quality, steady running, easy operating.
2. Imported high-performance Mitsubishi PLC control system is used to realize global control.
3. CPC & EPC system are optional for improve decoiling and recoiling accuracy.
4. With reliable and stable hydraulic system, high-strength, high-rigidity structure, and rational site configurations, the device is more convenient and practical for your operation.
â?¢.Main Components
1. Coil car
2. Uncoiler
3. Pinching device, Straightener and Shearing machine
4. Looper
5. Side guiding
6. Slitting machine
7. Scrap recoiler (both sides)
8. Looper
9. Separator and tension device
10. Recoiler
11. Unloading car for recoiler
12. Hydraulic system
13. Pneumatic system
14. Electrical control system
â?£.Technical process
Coil car uncoiling pinching, straightening and coil head cutting looper guiding slitting side scrap winding looper material pre dividing, tension recoiling unloading car
1. The slitting line is used for coil with different specifications, through uncoiling--slitting--recoiling to any needed width coil.
2. Applied to process various of metal coil, such as cold rolled steel, hot rolled steel, stainless steel, galvanize steel, aluminum, silicon steel, colored steel or painted steel.
3. Slitting line is widely applying in metal plate processing industry, like auto car, container, household application, packing, construction material, etc.
Features
1. With reasonable layout, full automatic, high efficiency, high productivity, high precision, high quality, steady running, easy operating.
2. Imported high-performance Mitsubishi PLC control system is used to realize global control.
3. CPC & EPC system are optional for improve decoiling and recoiling accuracy.
4. With reliable and stable hydraulic system, high-strength, high-rigidity structure, and rational site configurations, the device is more convenient and practical for your operation.
Reasonable layout, full automatic, high efficiency & precision
Imported high-performance Mitsubishi PLC control system
CPC & EPC system are optional for decoiling and recoiling accuracy.
Easy & safety operating system
Customizable
Overseas commissioning
High Speed Precision Slitting Line For Thick Plate
I. Product Description
The slitting line is used for coil with different specifications, through uncoiling--slitting--recoiling to any needed width coil.
Applied to process various of metal coil, such as cold rolled steel, hot rolled steel, stainless steel, galvanize steel, aluminum, silicon steel, colored steel or painted steel.
Slitting line is widely applying in metal plate processing industry, like auto car, container, household application, packing, construction material, etc.
II. Features
With reasonable layout, full automatic, high efficiency, high productivity, high precision, high quality, steady running, easy operating.
Imported high-performance Mitsubishi PLC control system is used to realize global control.
CPC & EPC system are optional for improve decoiling and recoiling accuracy.
With reliable and stable hydraulic system, high-strength, high-rigidity structure, and rational site configurations, the device is more convenient and practical for your operation.
The 2 in 1 Uncoiler & Straightener saves space and increases productivity.
Straightener can be opened to clean rollers.
Straightening & thickness adjustment by 4 worm gear micro adjusters suitable for high processing requirements with 0.1mm advance reference indicator.
Roller material uses bearing steel, high frequency thermal treatment to hardness HRC60, hard-chrome plated and ground finished.
High rigid mechanical design, sturdy construction, and high power output to secure proper straightening and feeding during high speed processing to increase production efficiency.
Optional Coil Car automatically prepares coil to increase efficiency and productivity.
Japanese design and quality.
Standard Feature:
Feed and work rolls with hard chrome plated treatment
Outgoing centenary to assist and support the material
Pneumatic hold down arm device
Uncoiler with 2 sets photo sensor control
Straightener with inverter control
Reference indicator adjuster
Uncoiler with air disc brake device
A frame type coil retaining arm
Hand-wheel-adjusted coil width guides at straightener inlet side
Hand-set coil width guides at outlet side
Option:
Coil Car
Hydraulic expansion of the mandrel
General Features
1ã??Decoiler and straightener 2 in 1 machine, can improve the plants utilizable space.
2ã??The straightener adopts balance fine adjust device, suitable for process high precision products.
3ã??The rollers adopt the solid bearing steel and hard chrome plating treatment.
4ã??This equipment has three different types according to clients requirements: thin, medium and thick, can work with the related NC feeder to meet different punching requirements.
1. Suitable for high-speed processing and high-precision products. (Up to 1200 feeds per minute)
2. When the machinery is running, quiet and silent, do not cause workplace noise.
3. The surface of the material will not leave any indentation, can make the electroplating material aluminum alloy, stainless steel, copper, iron or secondary engineering manufacturers, to get the most perfect punch manufactured products.
4. So the adjustment is using rowing, simple operation, strong stability, any person can easily operate it.
5. Three-dimensional as a one-dimensional molding, can avoid the resonance generated by stamping, and affect the accuracy of feeding.
Belt type high-speed gear feeder is suitable for high-speed processing and requires high-precision feeding of the punch products, the change of feed length is made from 1-4 gear transformation.
1. Suitable for the requirement of high-speed processing and high-precision feeding punch products.
2. Applicable to different thickness products, the length of the delivery distance is not the same, the material width changes a wide range of feeding device.
3. Do not need to adjust the thickness of the feed, the feed distance only by gear transformation can be. 4, belt high-speed gear feeder standard specifications (or design) description:
(1) Use cam-driven intermittent feed.
(2). The change of pitch is made from the transformation of 2 to 4 gears.
(3) Only the lower roller wheel and the upper roller are pressed by the spring.
(4) When inserting material, the relaxation of the upper and lower rollers can be operated by the manual switch of the air valve.
(5). The cam part of the lubrication method one divider is oil tank type, while the other gear part is oil immersion type.
(6). The upper and lower rollers are coated with hard chrome.
(7). The relaxation device is eccentric cam, so the relaxation angle can be adjusted at will in the range of 0 to 180 degrees.
Configuration
1. Material lubrication device. (With flow adjustment)
1. High efficiency, low friction valve, increase speed efficiency
2. All the seals are imported from Japan
3. The novel floating rod adopts a two-position three-way valve structure, the problem of easy air leakage in the position of floating rod is completely solved.
4. Low failure rateï¼?adopts 45 degree steel by CNC finishing, so it is not easy to have problems.
5. Minimal floor area, simple structure and easy to installation.
6. The operation process is stable and the feeding accuracy is high.
7. Compact overall structureï¼?with high precision and fast speedï¼?all machines will go through strict test before shipping.
Embedded in the ultra-carbide, and with roller bearings and wear resistance, It is safety, high precision and long life. The gears are re-grinding by heat-treated HRC600 with high transmission accuracy.
2. Roller wheel
Applies hollow, light weight, small swing inertia, can be stopped immediately, to ensure the accuracy of feed. Heat-treated HRC60. Hard chrome re-grinding, high hardness, excellent wear resistance, long life.
3. Disc brakesï¼?General brakeï¼?
Applies advanced clutch to make the two sides fullcontact, long life, good stability, high precision.
4. Reverse facing device
ï¼?1ï¼?The structure is like the one-way device, can control the wheel with considerable precision, and will not cause the next wheel to have the slightest retrogression phenomenon after the long-term use, the stability and precision is quite high.
ï¼?2ï¼?Will not lead to condition that down roller reverse when the brake failure and the distance is not correct caused by the residual oil spilled during the stamping,
ï¼?3ï¼?It is not easy to exist high temperatureã??
ï¼?4ï¼?Comes with super-carbide and rollers, which are not easy to wear.
ï¼?5ï¼?The action way is the circular motion of the roller, rather than the straight motion of the four guide posts, so there will be no bite-killing.
ï¼?6ï¼?The twisting power required for small friction is reduced, and the rotating mechanism is less likely to be damaged.
ï¼?7ï¼?The reverse device can be configured at a speed of up to 30 m/min, generally 20 m/min, and increases 50% efficiency .
ï¼?8ï¼?Special structure, increased service life.
Advantages
1. Continuity: continuous processing for multiple engineering
2. High speed: up to 600 times per minute
3. Universality: regardless of the width and thickness of the material, just adjust the feeder to fit the mold can be used.
4. Simple and practical construction.
5. Low failure rate and easy maintenance.
Form
Single type: suitable for coil (thickness of 0.15mm or more) single product or continuous punching products.
Double: suitable for coil(thickness 0.15mm or less) short-foot material, single-product continuous punching products.
Feeding accuracy
Depending on the number of swings and the length of the feed varies (generally its accuracy is 0.03m), if the end of the road positioning, but also can get 0.01mm accuracy.
1. Suitable for material feeding with different thickness and length.
2. Suitable for high speed and long size feeding to improve productivity and feeding accuracy.
3. Simple operation panel, with feeding length and feeding speed of the key number code, the operator can be arbitrary Settings
4. Adopts mechanical type relaxation (accurate relaxation point), which can be used for a long time with zero fault.
5. High quality brushless servo motor drive, effectively shorten the feed distance, adjustment and testing time
6. High sensitivity decoder is used for accurate insemination and better feeding accuracy
7. Synchronous belt transmission can eliminate gear gap, wear, no noise, no lubrication, safety and environmental protection
8. The motor is built-in to avoid damage during handling and loading and unloading
Structure:
1. High quality, brushless servo motor drive, effectively shorten the distance adjustment and testing time.
2. High sensitivity decoder is used for accurate insemination and better feeding accuracy.
3. Equipped with timing belt transmission, can eliminate gear gap, wear, no noise, no lubrication, safety and environmental protection.
4. Motor internal device can avoid damage during handling and loading and unloading.
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