This ingot casting conveyor will operate in conjunction with a suitable capacity of refining pots. Your require ingot casting machine to produce 25~26 kg lead ingots with a production capacity of 10 tons per hour.
The final system will be composed of the following machines and equipments
Technical specifications of auto ingot casting machine
This ingot casting conveyor will operate in conjunction with a suitable capacity of refining pots. Your require ingot casting machine to produce 25~26 kg lead ingots with a production capacity of 10 tons per hour.
The final system will be composed of the following machines and equipments
Lead acid batteries contain lead bearing raw material inside the pvc or rubber containers. For recycling, pvc and other material need to be segregated from lead bearing raw material. For this purpose processes of battery cutting or crushing are adopted.
Ball mill for lead oxide is a basic device in the modern world of metallurgy and is extensively used in a variety of applications. Among others, it's applications in the processing of non-ferrous metals is one of the most important. In the field of lead processing, dry type ball mills are used for conversion of lead pellets into fine lead oxide powder (lead oxide free lead), also commonly called grey oxide due to its appearance. The ball mill with its preparatory and collecting equipments is therefore also called a grey oxide plant.
Description of process:
Lead is melt in a melting pot and cast into pellets (hemispherical or cylindrical shape) at a ball making machine and fed into the ball mill. The ball mill is rotated on its own axis at low speeds. The rotation of the mill imparts tumbling & cascading action to the balls fed (in this case the lead pellets). The rotation is adjusted so that the raw material inside does not reach critical speed. Below the critical speed (at around 65 - 75%), the balls which are carried along the walls of the mill fall back to the center. This continuous action leads to friction and generation of heat which induces the reaction of lead (pb) with oxygen (o2) present in air and generation of lead oxide (2pbo). This reaction is an exothermic reaction which leads to generation of heat and this sets of a chain reaction of heat generation and accelerated oxidation process. Draft of air through the mill carries small sized or light particles outside the mill to the collection system. Temperature within the mill is controlled with the help of water spray outside the barrel of the mill. Several crucial characteristics of this produce such as free lead percentage, retention percentage, apparent density are set as per requirements of the client.
Jumbo ingot moulds are collection trolleys used for collecting molten lead from rotary furnaces. They can be of varying capacities, ranging from 500 kg. , 750 kg. And 1000 kg. The most prevalent of the same is 500 kg. Ingot mould. Due to higher weight of the cast, it is called a jumbo ingot mould.
These moulds have trolley type structure with two unidirectional wheels at the back and one free spin wheel at the front. It is provided with a handle to pull it. They are moved manually or on rails electro-mechanically, varying from unit to unit. They are smoothened on the inside and do not have any sharp folds or edges. They are usually constructed in sg cast iron for longer life and increased strength.
We also provide basket type of jumbo ingot moulds for handling with material handling device i.E. Eot crane.
Typical parameters for a 500 kg jumbo ingot are
Shapepyramidical hopper type
Size – top500mm x 500mm (inside)
Size – bottom350mm x 350mm (inside)
Height500mm
Mocsg iron
Thk40mm
Back wheels200mm dia x 50mm wd
Front wheel150mm dia x 50mm wd.
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Tandem insulating line
Used for generating insulated wire at a line speed of 2200 mpm and consisting of the following
- Pay-off stand
- Intermediate wire drawing machine
- In-line annealer cum preheater
- 80mm extruder with hopper loader & color doser
- Hot water/cooling troughs with multi-capstan
- Diameter controller
- Capacitance monitor
- Spark tester
- Fully automatic dual take-up for 500 dia reel
- Automated line control system
Group twinning machine
Used for forming pairs of insulated wires and consisting of the following:
- Pay-off stand (10 pairs)
- In-line spark tester
- Oscillator (s-z strander)
- High speed tape binder
- Non-slip feed back unit
- Self traversing take-up for 1600 dia. Drums
- Automated line control system
Incinerator
To dispose off hospital waste, industrial waste with emission treatment systems
Electrically operated as well as oil fired incinerators
Capacity ranging from 3 kg/hour to 1 ton/hour
Gati's standard "p" series & "p-e" series machine is available in 6 different models to produce nails of any length from 0.91 M.M.(20 s.W.G.) thick. X 6 M.M. ( 1/4" inch.) long nails to
5.90 M.M.(4 s.W.G.) thick. X 150 M.M. ( 6" inch.) long nails.
Specification
A)Pip 0.91 to 1.42 ( 20 to 17 ) 6 to 32 ( 1/4" to 1-1/4" )
B)P-1 1.42 to 2.03 ( 17 to 14 ) 12 to 45 ( 1/2" to 1-3/4" )
C)P-2 2.03 to 2.65 ( 14 to 12 ) 12 to 50 ( 1/2" to 2" )
D)P-3e 2.03 to 3.25 ( 14 to 10 ) 25 to 75 ( 1" to 3" )
E)P-4e 2.65 to 4.06 ( 12 to 8 ) 25 to 100 ( 1" to 4" )
F)P-6e 4.06 to 5.90 ( 8 to 4 ) 50 to 150 ( 2" to 6" )
2. Standard packing details
Standard lot size , weight , dimensions
Pip) 425 kg. 100 c.m. X 88 c.m. X 95 c.m.
P-1) 580 kg. 102 c.M. X 92 c.m. X 102 c.m.
P-2) 775 kg. 132 c.M. X 102 c.m. X 105 c.m.
P-3) 1250 kg. 150 c.M. X 110 c.m. X 117 c.m.
P-4) 1575 kg. 158 c.M. X 117 c.m. X 117 c.m.
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