Design Features & Benefits The spiral plate heat exchanger is made by rolling two long metal plates around a center core to form two concentric spiral flow passages, one for each fluid. The plate edges are welded shut so that each fluid stays within its own passage and there is no flow bypassing or intermixing. Channel plate width and spacing (gap between plates) are optimized for the specified duty, maximum heat transfer, and ease of access. The plate gap is maintained by welded spacer studs although some designs do not require them. Due to its inherent circular design and large surface area to volume ratio, the spiral heat exchanger offers unique advantages over other types of heat exchangers like the shell and tube. High Thermal Efficiency Single and long curving flow passages with a uniform rectangular cross-section ensure superior flow distribution, intense turbulence, and high heat transfer coefficients (50-100% greater than shell & tubes). Self-Cleaning Passages The spiral's single-flow passages induce high shear rates that scrub away deposits as they form. This self-cleaning effect reduces fouling and makes spiral heat exchangers ideal for handling tough fluids such as process slurries, sludge, and media with suspended solids or fibers. Countercurrent or Co-current Spiral heat exchangers normally operate in true countercurrent flow for close approaches and temperature crosses. Occasionally a co-current flow design has major benefits, especially in cooling or heating fluids prone to gelation, burn-on, freezing or similar skin temperature related fouling. Small Footprint & Easy Access The spiral heat exchanger is compact and requires minimal space for installation and servicing. Removable covers provide easy access to interior heat transfer surfaces for field inspections, routine maintenance, or manual cleaning if required.
We are the leading manufacturers of Air heat exchangers in India. Brazed Plate Heat Exchangers represent the most compact, rugged and cost-effective means of transferring heat in many industrial and refrigerant applications. Built from 316 stainless steel with copper brazing materials, they provide exceptional corrosion resistance. The SB-Series features corrugated plates that produce highly turbulent flow in a true counter-current direction. This results in high efficiency and a very compact heat exchanger design. Due to the smaller size and reduced material content, they can be the most economical heat transfer choice.API Heat Transfer Brazed Plate Heat Exchangers are available for process and refrigeration applications. Made from stainless-steel plates and copper or nickel brazing materials, they are suitable for a wide variety of heat exchanger applications. Specifications The brazed plates form two separate channel systems. The two media assume a true countercurrent flow, completely isolated from each other. This channel configuration is designed to produce high turbulence, promoting maximum heat transfer. Applications Hydronic heating Domestic hot water heating Radiant heating Snow & ice melting Chilled water cooling Beer & wort chilling Hydraulic oil cooling Outdoor wood furnaces/stoves/boilers and other water to water and liquid to liquid heat transfer applications. Advantages Flexibility to change plate arrangement and to add or remove plate Optimized heat recovery Easy maintenance and suitable for CIP, plate pack easily accessible No mixing of product High heat transfer coefficients Compact constructions
We manufacture Shell & Tube type Heat Exchangers in a wide variety of sizes & materials. We have a complete facility to design (Thermal and Mechanical) and manufactures complete range of Shell and Tube Heat Exchangers for cooling, condensing and heating application. A Shell & Tube Heat Exchanger Consists of a Shell with Traditional plain tubes or enhanced surface tubes for high thermal performance.
Flue Gas Heat Recovery Study Every 20C heat recovered from Flue Gases translates to ~1% improvement in Boiler efficiency. For flue gases with SOx and/or sooty, particulate material Conventional heat exchangers suffer from cold spot and SOx condensation corrosion due to cold spots. Also, sooty flue gases offer challenges with respect to cleaning and maintenance in conventional exchangers. HPHE operates at isothermal conditions and hence does not suffer from cold spot formation. Flue gases can be cooled close to the condensation temperature allowing higher heat recovery. Automated or manual in-situ cleaning of HPHE makes it an ideal exchanger for sooty flue gases. This study focuses on a boiler producing 6 t/h saturated steam at 10 bars. Two fuel cases have been considered for this study, Briquettes and Natural Gas. Briquette fired boiler The flue gases will contain a high amount of particulate/soot. The evaporator section of the HPHE for this case has non finned smooth heat pipes and is fitted with an Ultra-Sonic soot blower. The graph on the right shows the Cost Saved per year and HPHE CAPEX for 60, 80, 100, 120 �°C heat recovered from flue gases, assuming the flue gas exits the boiler at 200�°C. Savings is calculated based cost of steam @ Rs 2.3/kg Savings is calculated based cost of steam @ Rs 4.2/kg Natural Gas fired boiler The HPHE for this case will have fins in the evaporator section to improve the overall heat transfer. In case there is SOx in the flue gas, the gases can be cooled to a temperature close to the dew point at the stack exit. The graph on the left shows the Cost Saved per year and HPHE CAPEX for 60, 80, 100, 120 �°C heat recovered from flue gases, assuming the flue gas exits the boiler at 200�°C. The shown Savings and CAPEX figures are estimated values. Connect with us to find our the exact cost savings and HPHE CAPEX for your project.
FITZER has designed and manufactured over 5000 units of graphite block heat exchanger which are one of the most reliable, flexible and compatible heat exchangers in the market for corrosive Process. We provide a wide range of Graphite Block Heat Exchanger in Cylindrical, Cubical and Shell and Tube Type Design with a premium graphite quality guarantees a reliable and efficient operation even in robust condition for our customer. FITZER graphite block heat exchanger is adapted to the heating, cooling, evaporation, condensation and absorption of highly corrosive liquid chemicals. Thus, these are used in various applications like absorber, coolers, condensers, heaters and evaporators. We provide customized design of graphite block heat exchanger based on deep understanding of our customers need with optimizing design. Totally customized design: number of blocks, size of blocks and number of passes can be adjusted Design pressure: -1 barg (full vacuum) to +10 barg (145 psig) Design temperature: -60 to +210�°C (-76 to 446�°F) Heat transfer area: up to 150 m2 Block diameter â?? 100 to 1000 mm diameter Different drilling diameters on process and service sides to avoid fouling process Maximum block diameter: 1000 mm Thermal expansion compensation ensured by tie rods and helical springs Graphite blocks are impregnated with different resin such as Phenolic Resin impregnated or PTFE impregnated graphite block. Blocks design and manufacture cylindrical SR series block or cubical SC series block Special features as far application such as gas liquid separator, multi entry utility flow, end chamber cooling, multi-pass arrangement depending on application PTFE Bellows â?? fitted to graphite nozzles Design: according to European PED, ASME code, Chinese Pressure Vessel code and other national pressure vessel codes on request Application: Graphite block heat exchangers are used as Condensers, Coolers, Heaters, Reboilers, Evaporators (Forced circulation, thermosiphon, falling film, etc.) in industries like Agrochemicals, Pharmaceuticals, Metal processing etc. Industrial processes Hydrochloric acid Hydrofluoric acid Phosphoric acid Sulfuric acid Bromohydrin acid EpichlorohydrinVinyl chloride monomer Fire retardants Flavors and fragrances VitaminsCrop protection Fumed silica Silicones Titanium dioxide Fine chemicals Active pharmaceutical ingredients Carbon steel and stainless-steel pickling Copper electrolysis Epichlorohydrin Vinyl chloride monomer Fire retardants Flavors and fragrances Vitamins Isocyanates Viscose Polycarbonate Coagulants Treatment, purification and concentration of spent acids Sulfuric acid dilution And many other corrosive processes
Heat Exchangers: We Manufacture Shell and Tube Fixed Heat Exchangers, Also U Tube Heat Exchangers With Tube Plate, Shell, Baffles, Tie Rods, Header Etc, for Heat Transfer Applications Used in Chemical Industries, Thermal Plants With Steel and Stainless Shells and Tubes if Steel, Copper and Aluminum Tubes to Tema Standards.
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A Heat exchanger is a system used to transfer heat between two or more fluids. Heat exchangers are used in both cooling and heating processes. Fi-Way is dedicated to deliver the requirement of customers as per their needs of different types of heat exchangers
Precision Equipments is the leading Shell and Tube heat exchanger manufacturer. A shell and tube exchanger consists of a number of tubes inter-connected inside in a cylindrical shell. This shell and tube exchanger heat through the tubes. there are two fluids cab exchange heat from one place to another. One tubes flows over the outside and other one flows through the tubes. Whether it is a liquid or gas can transfer easily. These tubes are aligned in parallel or cross arrangement. we are using Standard Quality raw material to manufacture of our products.
Shell types Heat Exchanger are classified into fixed and floating type Heat Exchangers. Fixed type Heat Exchangers are used where there are absolutely no chances for inter mixing of two fluids. In this type, the tube sheets are completely welded to the shell and acted as shell flanges. The Floating type Heat Exchangers has the advantages of removability of tube bundle and access for cleaning both inner and outer side of tubes and shell. BEU heat exchanger are shell and tube exchangers with tube bundle consisting of 'U' shaped tubes fixed by mechanical rolling to only one tube sheet. This type of heat exchangers is designed and built with removable shell and tube to allow easy maintenance.
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