Cassava Starch Production Process: Doing company mainly engaged in the design, processing and manufacturing of the starch equipment, and make installation and commissioning for the supporting projects. The production process of the cassava starch is: Technical process: Fresh cassave - Cassava cleaning and washing - Grinding - Starch extraction - Filtering and desanding - Starch concentration and purification - Dewatering - Drying Machine order: Dry sieve - Paddle washer - Cutting machine - Rasper - Centrifuge sieve - Fine fiber sieve - Disc separator - Hydrocyclone - Vacuum filter - Flash dryer Main equipments and its function in this cassava starch production line: 1) Cleaning parts: * Dry sieve: Widely used in impurities pr e-removal for starch production. * Paddle washer: Mainly used to wash the raw materials, makes washing completely and eliminate sand and mud at most. 2) Crushing parts: * Cutting machine: Its main function is cut cassavas into small pieces, 3-5cm, for further processing. * Rasper: Break the materials, crush cassavas into slurry, release starch particles from cell. 3) Starch extraction: * Centrifuge sieve: Used for the extraction of starch from the materials, remove fiber from starch slurry. 4) Starch filtering and desanding: * Fine fiber sieve: It is a machine mainly for separating small particles of fiber from starch slurry. 5) Starch concentration and purification: * Disc separator: It is widely used in processing of starch to separate protein and cell liquid out of slurry. * Hydrocyclone: For the starch's washing, concentration and purification. Usually suggest this two machine used in combination, make the production high efficiency and high quality. 6) Drying system * Vacuum filter: widely used for the starch dewatering, final starch water content is 38%-42%. * Flash dryer: Final starch water content is 12%-14%. Welcome to make an inquiry of our machine by following contacts: Contact: Ms Elina Email: sales@doingmachinery.com Tel: 0086 371 5677 1822 Whatsapp/Phone:0086 135 2661 5783 Website: http://www.starchprojectsolution.com http://www.cassavaprocessingmachine.com http://www.cassavaprocessingplant.com http://www.syrupmachine.com
Water spray Retort Sterilizer/Sterilization Retort/Sterilizing/Autoclave Sterilizer (GF-PL) Applications: The water spray retorts are well applicable for a wide range of thermal resistant packaging materials. 1.Glass bottle; 2.Metal container: tin can, aluminum can; 3.Plastic container: PP bottle, HDPE bottle; 4.Soft pouch: aluminum-foil pouch, transparent pouch, vacuum pouch, high temperature retort pouch. Features: 1.Sterilization of high temperature and short time.Minimum Indirect heating, efficient source saving. Direct heating and indirect cooling. No touch between cooling water and the process water,successfully avoiding secondary contamination; 2.Steam and atomized sterilizing water will directly exchange the heat in the autoclave. Steam heat can be 100% used, saved heat energy and gained the maximum energy utilization; 3.Low noise of the water rain retorts, creating a quiet and comfortable working environment; 4.Perfect pressure control, the whole production process of the pressure in constant adjustment, in order to adapt to the changes in the internal pressure of the product packaging, particularly suitable for the product with gas packaging; 5.The sterilization equipment makes it convenient to configure automatic corollary equipment for unmanned food workshops in the future; 6.There are two kinds of doors for your choice, namely top door and side door (optional); 7.Process water heating system (optional) to ensure that the heat - filled product is continuously heated; 8.The use of water to soften the water (optional) to avoid the use of water quality problems caused by external packaging of dirt; 9.Steam sterilization function (option); 10.The whole sterilization process adopts PLC fully automatic linearity control. Via the PLC control, the temperature difference of thermal distribution is limited within �0.2�C. The autoclave sterilizers allow for multi-stage heating, effectively saving energy. It also has an additional F value recorder (optional), capable of storing 100 scheduled processes; Technical Parameters: Model Unit 1000# 1200# 1300# 1500# Retort chamber length mm 2200 2400 2400 3200 3600 4000# 3600 4000 4200 5250 6300 Overall length mm 3000 3200 3500 4300 4700 5100 4800 5200 5450 6500 7550 Overall width mm 1500 1500 2100 2100 2100 2100 2300 2300 2600 2600 2600 Overall height mm 1800 1800 2000 2000 2000 2000 2300 2300 2500 2500 2500 Effective volume m� 2.0 2.2 3.1 4.0 4.6 5.0 5.3 5.8 8.1 10 11.8 Crate pcs 2 3 3 4 4 5 4 5 4 5 6 Steam consumption KG 85 95 138 185 210 230 250 310 385 480 575 Power KW 6.5 6.5 12 12 12 12 12 12 16 16 16 Design temperature 145 Test pressure 0.44Mpa Design pressure 0.35Mpa
Jacketed Pot/Kettle(GF-J01) Applications: Widely used in candy, pastry, drinks, fruit juices, dairy products, canned food and brewing, pharmacy, daily chemical and other industries. Features: 1.Kettle body adopted one-time stamping of stainless steel head to ensure the inner side is smooth; 2.Three kinds of heating forms for choice: Steam, gas and electric heating. Big heating area and high thermal efficiency; 3.Two kinds of design structure: Tilting and Horizontal Static. Tiltable kettle ensures quick and clean discharging; 4.Mixing function and non-mixing function for your choice; 5.Compact structure, easy operation and maintenance, high working efficiency, low consumption and long service life. 6.Every part contacting food made of high quality stainless steel and completely in line with food hygiene requirements.
Static Steam Retort Sterilizer/Sterilization Retort/Sterilizing/Autoclave Sterilizer(GF-SS) Applications: 1.Metal container: tin can; 2.Soft pouch: aluminum-foil pouch, transparent pouch, vacuum pouch, high temperature retort pouch. Features: 1.Water from different angles, steam, air and water mixed convection, forming a perfect temperature distribution; 2.Low noise, create a quiet, comfortable operating environment; 3.Equipped with four movable temperature sensing probe, can be monitored at any time in the food center of F-measure, the thermal distribution of the kettle, at any time to understand the thermal penetration (temperature from food surface to the food geometric center of time); 4.Perfect pressure control, the whole production process of the pressure in constant adjustment, in order to adapt to the changes in the internal pressure of the product packaging, so that the product packaging of the deformation of the lowest, especially suitable for gas bearing products; 5.The whole sterilization process adopts PLC fully automatic linearity control. Via the PLC control, the temperature difference of thermal distribution is limited within �0.2�C. The autoclave sterilizers allow for multi-stage heating, effectively saving energy. It also has an additional F value recorder (optional), capable of storing 100 scheduled processes.
Horizontal Vacuum Cooking Mixer(GF-C01) Applications: It is used for processing foods such as sweetened bean paste, fruit mash, jam or traditional Chinese medicine etc. with high viscosity cooking and vacuum compressing. Features: 1.U shape mixer body of the machine is vacuumized from the top, bushing uses steam heating, combined transmission of stepless speed change, worm wheel and speed reducer increases torque of cross axle mixing, with polyvinyl chloride clapper mixer, during material turnover and mixing, full contact between mixer and pan body ensures no mixing dead angle. 2.Uncovering, discharging and resetting of pan body use hydraulic and mechanic transmission control, convenient to operate. 3.Vacuum frying can lower frying temperature, especially suitable for frying thermal sensitive raw material, avoiding color and taste change o f raw materials. It increases frying efficency, reduces energy consumption,and shortens frying time.
Applications The rotary steam retorts are well suitable for all kinds of high-viscosity products packaged with thermal resistant materials. 1. Plastic container: Plastic bowl or cup; 2. Metal container: tin can. Features of Steam Retorts 1.Low noise of the water rain retorts, creating a quiet and comfortable working environment; 2.The inside rotating body is made by using one-time molding process in machining center after being welded and assembled. The concentricity of axis and rotating body during rotation is controlled within ideal range; 3.The supporting rollers adopt antifriction bearing structure, boasting small rolling friction and long service life; 4.The transmission system incorporates a reduction box with braking function and an automatic positioning system, ensuring the crate guide rail of the rotating body stays horizontal with trolley guide rail and other guide rails of matched equipment after rotation stops; 5.The crate compaction system utilizes cylinder automatic and respective compaction. All the cylinders are made of alloy, avoiding many disadvantages such as inaccurate spring return of rotating crate cylinder, cylinder deformation and air leakage, etc; 6.The reduction box base is integrated into the rotary steam retort, successfully avoiding a series of problems resulting from concentricity change of transmission shaft brought by deformation of reduction box base and retort body; 7.The rotating speed is governed by frequency converter so that rotating speed can be adjusted anytime depending on product viscosity to avoid delamination and precipitate; 8.The whole sterilization process adopts PLC fully automatic linearity control. Via the PLC control, the temperature difference of thermal distribution is limited within �. The autoclave sterilizers allow for multi-stage heating, effectively saving energy. It also has an a dditional F value recorder (optional), capable of storing 100 scheduled processes.
Model XSD-30 Vacuum frying machine can feed 30Kg per batch of vegetable and fruits ModelXSD-30 DimensionOutside: 2600*3200*3200mm; Inside: 800mm Weight2000kg MaterialVacuum kettle, tank inside and cage: food grade 304 stainless steel; tank outside: insulation layer, stainless steel plate Power15.5kw Steam pressure0.3 mpa Vacuum degree0.095 mpa0.098 mpaidling Work temperature70120adjustable Control systemMicrocomputer automatic controlmanual/auto De-oil speed0~300r/minadjustable De-oil formInside-collocate de-oil Feeding30Kg per batch of vegetable and fruits Output7kg/h(e . g . potatoes, thickness:4mm, working temperature100) 20kg/h(e . g . potatoes, thickness:1.8mm,working temperature120) Main partsWater ring vacuum set assembly 1 set Outside loop heating system 1 set , high quality spiral-plate heat exchanger Frequency speed control motor: 1 set Plc microcomputer control system(manual/automatic) Cage 1 set (round, volume 110 l and capacity 30 kg) Cage trailer 1 set Equipment and process instructions
Model XSD-120 Vacuum frying machine can feed 120Kg per batch of vegetable and fruits ModelXSD-120 DimensionOutside: 4300*4000*3850mm; Inside: 1300mm Weight4500kg MaterialVacuum kettle, tank inside and cage: food grade 304 stainless steel; tank outside: insulation layer, stainless steel plate Power31.5kw Steam pressure0.3mpa Vacuum degree0.095 mp.0.098 mpaidling Work temperature70120adjustable Control systemMicrocomputer automatic controlmanual/auto De-oil speed0~280r/minadjustable De-oil formInside-collocate de-oil Feeding120Kg per batch of vegetable and fruits Output25kg/h(e . g . potatoes, thickness:4mm, working temperature100) 50kg/h(e . g . potatoes, thickness:1.8mm, working temperature120) Main partsWater ring vacuum set assembly 1 set Outside loop heating system 1 set , high quality spiral-plate heat exchanger Frequency speed control motor: 1 set Plc microcomputer control system(manual/automatic) Cage 1 set (round, volume 110 l and capacity 30 kg) Cage trailer 1 set Equipment and process instructions
Automatic potato chips production line have potato washing and peeeling machine, potato chips machine, potato chips blanching machine, potato chips dehydration machine, potato chips frying machine, potato chips de-oiling machine, potato chips seasoning machine, nitrogen filled potato chips packaging machine. This automatic potato chips production line are made of high quality stainless, easy to clean and maintain, and that convenient to operate with high working effciency. As a supplier of high quality potato chips machinery, we can not offer professional market analysis reports, but also provide solutions for customers.
Automatic Frozen French Fries Production Line consists of Potato washing and peeling machine, Potato slicing machine, Potato blanching machine, Potato dehydrating machine, Potato frying machine, French Fries de-oiling machine, Frozen French Fries freezing machine, French Fries packing machine etc. It enjoys the advantages of high automation, simple operation and energy-saving. Every machine of this equipment is made of high quality stainless steel, up to health standard, easy to clean. High working efficiency, save labor and energy. Equipped with advanced and efficient heating system, avoiding energy waste. Economical and practical, superior quality and competitive price. We offer three production Capacity(350-400 kg/h, 600-700 kg/h, 1000-1200 kg/h) for a variety of potato chips sellers.
Automatic Plantain Chips Plant consists of Banana slicing machine, Banana washing machine, Banana slice blanching machine, Dehydrating machine, Frying machine, De-oiling machine, Seasoning machine, Manual picking line and Vacuum packing machine. Automatic Plantain Chips Plant have Global advanced technology, excellent product quality, better oil management, compact structure and beautiful design, low energy consumption and easy operation and perfect after-sales service. We have two capacities for this line: 60-70 kg/h and100-150 kg/h.
Small Frozen French Fries Production Line consists of Potato Washing and Peeling Machine, French Fries Cutting Machine, French Fries Blanching Machine, French Fries Dehydration Machine, French Fries Frying Machine, French Fries De-oiling Machine, French Fries Freezer, Frozen French Fries Packaging Machine. Small Frozen French Fries not only can make the potato chips manufacturers to less oil usage and investment, but also have higher returns. The potato chips machinery is energy-saving, small in size, easy to maintain, easy to operation and because made of stainless steel,so the quality are best, convenient cleaning. We offer three production Capacity(100-150 kg/h, 200-260 kg/h, 350-400 kg/h) for a variety of potato chips sellers.
Automatic frozen french fries plant consists of potato washing and peeling machine, potato slicing machine, potato blanching machine, potato dehydrating machine, potato frying machine, french fries de-oiling machine, frozen french fries freezing machine, french fries packing machine etc. It enjoys the advantages of high automation, simple operation and energy-saving. Every machine of this equipment is made of high quality stainless steel, up to health standard, easy to clean. High working efficiency, save labor and energy. Equipped with advanced and efficient heating system, avoiding energy waste. Economical and practical, superior quality and competitive price. We offer three production capacity(350-400 kg/h, 600-700 kg/h, 1000-1200 kg/h) for a variety of potato chips sellers.
Potato washing and peeling machine integrating the function of washing and peeling, the potato washing and peeling machine can be used for peeling potatoes, carrots, cassava, ginger, kiwi fruit. This automatic washing and peeling machine is made of high quality stainless steel, easy to clean and maintain. The washing and peeling machine is convenient to operate with high working efficiency, so it can improve save labor cost in great extent. We have three models potato peeler machine, the capacity is respectively 80-100 kg/h, 180-200 kg/h, 800 kg/h, most convenient potato washing and peeling machine.
Potato chips blanching machine of the blanching time can be adjustable when convey belt running speed changes. This fluent belt-conveying system has easy operation and easy cleaning functions. This blanching machine can be also used in many vegetable and meat processing line. There are three models which can meet your requirement on yield.
Potato chips dehydrating machine is wholly made of stainless steel, so it is sanitary and also easy to clean. Centrifugal dewatering machine is equipped with anti-shock system which ensures a reliable working condition. This dehydrating machine is also equipped with digital control panel which make the operation of high automation and labor-saving, and equipped with electromagnetic brake, the vegetable dewatering machine features a safe and quick on-off. This dehydrating machine have reliable working condition, high speed, low noise, large capacity, low energy dissipation and pollution. There are four capacity can be your reference according to your business: 8-10 kg/time, 15-20 kg/time, 25-30 kg/time and 35-40 kg/time.
With anti-shock system, Potato Chips De-oiling Machine can run stably at high roasting speed. High de-oiling rate, high pressure airflow ensure a quick de-oiling and cooling process. Potato chips de-oiling machine low oil consumption save potato chips manufacturers lots money. This potato chips de-oiling machine can be also used as other fried food de-oiling machine., compact design and easy operation make it suitable in various fried food process. Fried potato chips de-oiling machine have four models (8-10 kg/batch, 15-20 kg/batch, 25-30 kg/batch, 35-40 kg/batch) with different capacity for your reference.
Fried Potato Chips Seasoning Machine is made of stainless steel, up to health standard and easy to clean. The structure of the fried food seasoning machine is compact, so it is convenient to operate and safe to use, due to its professional and reasonable design, the fried food frying machine is high capacity and efficiency. The fried food flavoring machine is able to season any food and widely used in food processing industry, especially snacks, like potato chips, French fries etc. There are three types of potato chips seasoning machine: disc type seasoning machine, octagonal type seasoning machine and roller type seasoning machine as your reference. Besides, the diameter and length of roller seasoning machine can be customized according to your need.
Potato chips packing machine can realize both nitrogen filling package and vacuum package. Potato chips and french fries and other puffed snacks should be packed in nitrogen filled bags. And other meat products and blanched vegetables are packaged in vacuum bags. Potato chips packaging machine have auto coding system can be equipped by your demands, can finish evacuating, nitrogen filling sealing and coding(optional) at one time in short time, the amount of filled nitrogen and sealing time can be adjusted. Potato chips packing machine are three models (60-160 times/h, 90-360 times/h and 90-360 times/h ) in different capacity to meet your demand.
