The mold is a basic equipment to make blocks. The production capacity depends on the amount of the mold. The combination of the bottom of the mold and the wall of the mold is flexible. For example, you can produce 100 cubes of bricks by using 50 walls and 100 bottoms. So you can decrease the investment by buying more bottom and less wall. One can also save the cost by using the cement floor as the bottom of the mold.
What is foam mixer? The foam mixer is uniquely designed to mix foam agent with other materials, such as fly ash, sand, cement, etc. It can ensure the accuracy of the amount of raw materials, and improve efficiency as a result. What are the advantages of the foam mixer? 1. Raw material: Anything that can be mixed with cement is available to the foam mixer, such as sand, fly ash, cement,stone powder,slag, industrial waste, construction waste etc. So the use of foam mixer is not affected by the inflation of prices. In another word, the cost is fairly low. 2. Economies: the machine only costs a hundred thousand to hundreds of thousands of inequality. So it is suitable for medium and small-sized investors. 3. Environmental: the foam mixer is environmental. Because it does not need still kettle and boiler. As a result, there is no liquid waste and discharge gas. 4. Full automatization: the foam mixer is almost full automatization. Only several workers can complete the work.
Gongyi Xiaoyi Shield Machinery Manufacturing Factory produces automatic dual stacking machine. This machine is available for autoclaved aerated block, foam concrete block, hollow brick and so on. This kind of stacking machine is highly automatic,so it can increase work efficiency. In a word, it is the best choice of en-trucking and stacking.
Gongyi Xiaoyi Shield Machinery Manufacturing Factory produces automatic dual stacking machine. This machine is available for autoclaved aerated block, foam concrete block, hollow brick and so on. This kind of stacking machine is highly automatic,so it can increase work efficiency. In a word, it is the best choice of en-trucking and stacking.
Gongyi Xiaoyi Shield Machinery Manufacturing Factory produces automatic dual stacking machine. This machine is available for autoclaved aerated block, foam concrete block, hollow brick and so on. This kind of stacking machine is highly automatic,so it can increase work efficiency. In a word, it is the best choice of en-trucking and stacking.
Cutting machine is designed to cut blocks transversally and longitudinally. Advantages: 1. Highly-automated: you can control the machine only by pushing the button. Thus one to two workers can complete the work. 2. Attractive appearance: the cutting machine cuts the block from the top to the bottom. As the result, the bricks are angular and flattening. This is the unique characteristic that many other kinds of cutting machines does not have. 3. Flexible: Different clients need different sizes. This point is the problem that many factories want to solve. And our factory has already solved the problem. Our cutting machine can produce bricks of different sizes: 600/400*200*100, 600/400*200*200, 600/400*200*300, 600/400*200*240, 600/400*200*250, 600/400*100*300 and so on. Our machine is also flexible on time. As long as the brick is not dry out, you can cut the block at any time.
Cutting machine is designed to cut blocks transversally and longitudinally. Advantages: 1. Highly-automated: you can control the machine only by pushing the button. Thus one to two workers can complete the work. 2. Attractive appearance: the cutting machine cuts the block from the top to the bottom. As the result, the bricks are angular and flattening. This is the unique characteristic that many other kinds of cutting machines does not have. 3. Flexible: Different clients need different sizes. This point is the problem that many factories want to solve. And our factory has already solved the problem. Our cutting machine can produce bricks of different sizes: 600/400*200*100, 600/400*200*200, 600/400*200*300, 600/400*200*240, 600/400*200*250, 600/400*100*300 and so on. Our machine is also flexible on time. As long as the brick is not dry out, you can cut the block at any time.
The push car is designed to push the mold to the bottom of the foam mixer. it is usually fixed on the start of the rail. cooperate with the ferry car, only one worker can control the pouring section.
The push car is designed to push the mold to the bottom of the foam mixer. it is usually fixed on the start of the rail. cooperate with the ferry car, only one worker can control the pouring section.
Parallel cutting machine made by Gongyi Xiaoyi Shield Machinery Manufacuring Factory is designed to cut the surface of the blocks. So that the surface of the blocks are smooth.
Parallel cutting machine made by Gongyi Xiaoyi Shield Machinery Manufacuring Factory is designed to cut the surface of the blocks. So that the surface of the blocks are smooth.
Parallel cutting machine made by Gongyi Xiaoyi Shield Machinery Manufacuring Factory is designed to cut the surface of the blocks. So that the surface of the blocks are smooth.
The Electronic Batching Machine can be set to finish the match of the raw materials automatically. Advantages: Highly-automated and Less Labor Intensity. Specialty: 1. Count the amount of the raw materials automatically. 2. Functional and anti-interference. 3. Work with different kinds of mixer, thus produce different kinds of concrete. 4. Easy to install, less vulnerable parts, well-adapted. 5. Flexible combination.
The Electronic Batching Machine can be set to finish the match of the raw materials automatically. Advantages: Highly-automated and Less Labor Intensity. Specialty: 1. Count the amount of the raw materials automatically. 2. Functional and anti-interference. 3. Work with different kinds of mixer, thus produce different kinds of concrete. 4. Easy to install, less vulnerable parts, well-adapted. 5. Flexible combination.
The Electronic Batching Machine can be set to finish the match of the raw materials automatically. Advantages: Highly-automated and Less Labor Intensity. Specialty: 1. Count the amount of the raw materials automatically. 2. Functional and anti-interference. 3. Work with different kinds of mixer, thus produce different kinds of concrete. 4. Easy to install, less vulnerable parts, well-adapted. 5. Flexible combination.
The mold is a basic equipment to make blocks. The production capacity depends on the amount of the mold. The combination of the bottom of the mold and the wall of the mold is flexible. For example, you can produce 100 cubes of bricks by using 50 walls and 100 bottoms. So you can decrease the investment by buying more bottom and less wall. One can also save the cost by using the cement floor as the bottom of the mold.
Aerated concrete density is usually 600-800kg/m3(according to the market in production), same as 1/3 of clay brick and 1/5 of common concrete, so use the light brick can reduce the weight of the building, and also reduce the beam of roof and pillar press, also you can see, it can save the material and costs, Keep temperature. It has many porous, the delivery hearting coefficient is 0.90.22W/MK, so it is the best materials in the world now, also many kinds of raw materials, have lowest waster materials, coal ash, sand waste mine materials stone dust and other silicon materials. Raw material: Sand, fly ash, lime, gypsum, aluminum, cement and other aggregate. 3.The autoclaved aerated concrete block production line process: (1).aerated concrete/aerated blocks raw material preparation and storage: we will use jaw crusher, ball mill, bin and bucket elevator. (2).Aerated concrete/aerated blocks Ingredients, mixing, pouring: needs mixer, casting machine, screw conveyor, belt conveyor, batching system control , the aac mould and so on. (3).aerated block static stop maintenance. (4).aerated block cutting section. aac cutting machine/aerial tumbling cutting units is important. (5).aerated block coding ,autoclaving and finished product. 4. Sand formulation Parameter Name Parameter Value sand 62% lime 18-22% cement 10-12% gypsum 3% Aluminum powder 0.0007-0.0008% 5. Fly ash formulation( alternatively) Parameter Name Parameter Value fly ash 68% lime 18% cement 6-8% gypsum 2-3% Aluminum powder 0.0007-0.0008% 1. Main huge equipment in nude; 2. Breakable and fragile packed in wood crate or composite board crate; 3. Package according to client¡¡¥s demand.
(1).More advanced design; 4. The hydraulic full automatic dys850 brick machine is main machine for autoclaved brick production line. The production line of autoclaved brick plant with hydraulic full automatic dys850 brick machine: The massive lime crushing, grinding with stone breadcrumbs, fly ash/lime-sand after respectively storage, after respectively metering, mixing with water, digestion, wheel grinding machine crushes the mixture, and then sent to dys430 automatic hydraulic brick making machine, forcing molding.Automatic setting machine put the finished-blocks into autoclave car, within the autoclaves for maintenance by ferry vehicle, after out from autoclave kettle, the finished brick will be sent to finished product yard, store 10 days before sold. Empty autoclaved car after cleaning to return automatic brick machine for next turn. 1. Main equipments are in nude package, the easily lost, damaged, damped, broken ones will be packed in wood crate or composite board crate. 2. We will also satisfy what kind of package style customers need in particular situation, such as the plastic shrink bag.
The characteristics of 4-20 Automatic Brick Making Machine 1.Brick Making Machinehas high speed, high capacity, strong structure, and high efficient. 2.The formed steel and special welding procedure of machine structure makes the machine not easy to sealing-off and break, and especially strong and durable. 3.The adoption of electromagnet electronic control technology of the head downlink could reach accurate impact affect, which can effectively improve the thickness of block as well as improving working speed. 4.The fan-cooled brake motor can get a good effect of quick brake, accurate location and not easy to burn the motor. 5.Brick Making Machine's structure. all of the moulds adopt CO2 protecting welding technique, which makes the machine structure more strong and durable, not easy to break, boom, and can get a longer using life.
Technical characteristics 1. This brick machine is feature of high-speed operation, low abrasion on the sealing of main cylinder, uneasy to damage or leak and low failure rate. 2. The hydraulic system of our brick machine is designed with double-way loop, which adopts professional combined valves to realize the working cycle of filling, air discharge, pressing and de-molding 3. The hydraulic oil tank of our Brick machine is designed with automatic oil heating and cooling systems and oil purification devices, which adopts repeated continuous filtering to ensure the optimal working conditions of hydraulic oil. 4. The feed hopper of our Brick machine is designed with stock level recorder, the open-close door cylinder realizes the automatic open-close of the door so as to ensure the feed averagely to the material box. 5. The cart of automatic material box of our Brick machine adopts positive feed pattern with forced mixing mechanism so as to ensure the average cloth and efficiency. 6. The front of automatic cloth cart is installed with automatic blank-taking device to convey the de-molded bricks to the service position or belt machines. 7. Our Brick machine adopts PLC Siemens controller and man-machine interface, and the whole machine can be operated automatically 8. The molds can be replaced for the production of standard bricks, blink-hole bricks and hollow bricks with different specifications. Main Technical parameters: Type: DYS850 Max work pressure(KN): 8500KN Max oil pressure in the hydraulic system (Mpa): 28.0Mpa Installed capacity(Kw): 74KW Quantity of solid bricks/time 240X115X53mm: 24pcs Quantity of hollow bricks/time 240X115X90mm (hollow rate:25%): 12pcs Automatic setting machine/time(standard brick): 48pcs/time Output/unit/h(based on solid bricks): 5400-5760pcs/h Annual output: 35-38 million purchase. International standard container.
