PF Series Impact Crusher is one kind of equipment to crushing the brittle material which compression strength no more than 350 Map, the advantage including high crushing ratio, uniform product grain and low over crushing, low energy consumption, high adjustment range of product grain size and optional crushing etc, which is mainly used in mine, metallurgy, cement, construction material, coal etc for secondary crushing and fine crushing the medium hardness material. Application: Metallurgy, construction material, mine, beneficiation and large block material crushing. Our advantages: 1. Large feeding port and high crushing cavity, suitable to crushing the material with high hardness and big grain size, and less powder. 2. The gap between impact plate and hammer plate is adjustable, so the discharging grain size can be effective control and the grain shape is well. 3. The hammer, impact plate and lining plate are made of new type abrasion-proof material with long working life and impact protection, wear protection. 4. Because of the function of three-stage crushing and plastic, so the crushing ratio is high, and the product shape is cube and can optional crushing. 5. The multi-function hydraulic station has many function of hydraulic discharge gap with high speed, impact plate stable vibration and the body open automatically. The PF series impact crusher is mainly compose of the rack, driving system, rotor, hammer and impact plate etc. The main feature including: 1.Rack: It composed by two parts of upper and lower with connection by bolt. All the parts contact the crushed material in the rack have set replaceable lining plate. 2. Driving System: The main shaft and rotor are driving by motor through belt then doing the high speed rotary motion. 3. Rotor: It adopts entire cast steel structure with high mass force, solid and durable, convenient to install the hammer. 4. Impact Plate: It is made from new type abrasion material and hanging freely inside the equipment. One end connect with the two sides of the rack through hanging shaft hinge, another end is bearing in the upper rack cone gasket through stay bolt which is adopt a sphere gasket, it can prevent the equipment damage by non-crushing material when crushing material. 5. Hammer: It is made from new type abrasion material and fixed on the rotor through wedge block
A cone crusher is generally used as a secondary crusher in a crushing circuit. Pre-crushed product (usually 3in minus depending on the cone crusher model) is fed through the top of the cone crusher and flows over the mantle. The vertical cone crusher drive shaft rotates the mantle eccentrically below the concave, or bowl liner, squeezing the product and crushing it between the mantle and concave. Cone crushers are usually run on belt drives driven by an electric motor or diesel engine. Cone crushers are used extensively throughout the aggregate and mineral processing industry. Zk-one famous cone crusher manufacturer According to demand on rock cone crushers of customers, it is developed based on laminated crushing principle and conceptual design of more crushing and less grinding; thus this new type of cone crusher hydraulic cone crusher is integrated with high wobble frequency, optimal cavity shape and reasonable stroke. This series of efficient cone crusher has more reasonable and perfect structure and more advanced technology. As the professional mining machinery manufacturer, cone crushers are used and welcomed in china cone crusher market and even worldwide. Cone crusher consists of frame, transmission device, hollow eccentric shaft, bowl-shaped bearing, crushing cone, springs and hydraulic pressure station for adjusting discharge opening.
PE, PEX series jaw crusher is a large kind of complex tilting crushing equipment, and it is mainly used for crushing medium hard ore and rock whose compression strength is no more than 250MPa, and with the quality of large crushing ratio, high yield, uniform particle size, reliable, easy to maintain and low operating cost, it is widely used in mining, metallurgy, construction, roads, railways, water conservancy, chemical industry and etc. PE series is used for coarse crushing different kinds of ores and rocks, and PEX series is used for intermediate and fine crushing. Application: Be applied in large block of material crushing in mining industry, metallurgical industry, construction industry, highway, railway, water, and chemical industry. Feature and Advantages: 1.Jaw plates is made of high strength steel, one time shape casting, and with characteristics of wear resistant, compression resistance, and long life; 2. High productivity, large crushing ratio, uniform product size, low power consumption 3. Gasketed discharging adjusting device, reliable and convenient, large adjustment range, equipment flexibility is increased. 4. Simple structure, reliable operation and low operating costs, safe lubrication system, and easy parts replacing. PE, PEX series jaw crusher is mainly consist of frame, eccentric shaft, pulley, side guard plate, bracket, discharging gate adjusting device, fixed jaw plate, movable jaw plate, safety device and etc. And its main structural features are as following: 1Frame It mainly is consist of side panels, front box assembly, rear box, and etc; 2Eccentric Shaft Rotating Part It mainly is consist of movable jaw, eccentric shaft, bearings, bearing pedestal, belt pulleys and etc., and it is the major part for dynamic transmission; 3Crushing Cavity Working Part It mainly is consist of fixed jaw plate, movable jaw plate, side liners, guard board and etc., and it is the working parts for breaking materials; 4Safety Device It is consist of bracket, bracket base, spring, spring rod and etc., and it is the parts that play a security role during crusher works in an abnormal condition. 5Discharging Gate Adjusting Device It is mainly consist of adjusting fixed ramp, adjusting sliding ramp, top wire bolt, slide locking lever, and etc., it is used to adjust the size of the discharging gate and to control the discharging particle size.
Our advantages: 1. High efficiency: in crushing, it adopts traditional two-stage and a closed circuit system for ideal fineness. Besides, jaw crushers have large crushing capacity. 2. Saving energy in grinding and classification, with characteristics of large processing capacity and small floor area, superfine lamination autogenous mill can save energy by more than 85%. 3. Good classifying effects :in classification, hydrocyclone and vibrating screen can enhance the classifying effects. 4. Environmental protection :i t adopts the third generation tailings dry stacking technology, which can save energy by 60-80%. Furthermore, it can also protect the environment and build a base for green mine. Production technology: Raw material ores is exploited from mountain are big size, so it is necessary to crush firstly, in this process, the raw materials will be feed into primary crusher by feeder, then come into secondary crusher.The materials will go into screen after first and secondary crusher, the suitable size material (â?¤25mm) will go to next step. Oversize(ï¼?25mm) material will go back to secondary crusher to crush again. This forms a closed crush circuit. In this process, material will be grinded into suitable sizes (about 200 mesh) for beneficiation.After grinding material will come to classifier. In classifier, suitable size material will go to next step. Coarse material will go back to ball mill for grind again. This process is a closed grind circuit. In this process, materials will be separated by flotation, magnetic separator or gravity concentrating machine. We will get the materials that we need. Process introduction: after beneficiation, there are some residual water in ore concentration. So we have to carry on concentrate dehydration to meet the requirements of transportation and smelting.
We provide the full range service including design, manufacturing, installation. We design and manufacture equipment for new type dry method cement production line, for which the capacity varies from 50t/d to 3000t/d. 1.High efficiency: cement production line adopts advanced technology and equipment to raise technical level and to ensure design indexes. New five-stage cyclone pre-heater system, high efficiency air girder grate cooler, multi-passage pulverized coal burner, davison heat temperature fan, jet pulse dust collector, as well as chain-board elevator, chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale. 2. Saving energy: measures have been taken to save energy and reduce consumption. Using chain-board elevator and air slides, reliability of the system is enhanced and conveying energy consumption is decreased. 3. Environmental protection: effective measures have been taken to guarantee strict environment protection standards. Different efficient dust collectors are set at all dust producing points according to different characteristics of waste gas. 4. High degree of automation: there is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.
Electronic batching scale is dedicated to all kinds of bulk material feeding. During the process of the feeding, it makes the dynamic weighing, cumulative and traffic control. It is widely used in metallurgy, building materials, chemical industry, and food industry to weigh various bulk materials. Electronic batching scale uses industrial-grade components with average trouble-free operation of over 60, 000 hours. It has many advantages: (1)the unique anti-vibration technology to solve the problem of the site vibration. (2)high precision. Using a unique continuous slider weighting algorithm, in practice summarizing the multiple sets of the application of mathematical model, high accuracy continuous adjustment stepper motor. (3)correction of the automatic tracking and measuring technology online to ensure a reliable accuracy of the system in the long-term state. (4)protection function of data power-down, the data of user is protected when power is out.
Equipment introduction 1. Current situation of granulating equipment At present, traditional disc granulator is mainly used in the domestic ceramic sand production. The price of this kind of equipment is low, but its capacity is small, pelletization rate is low and added ingredient is required.Especially, it leads to severe dust pollution, occupies a large plant area and labor intensity is large. Under the trend of increasingly high requirements and strict management of environment and labor protection in our country, it has become an inevitable choice for the healthy development of industry to eliminate this kind of granulating equipment out of time. In view of this, carbo corporate has pioneered in introducing german eirich rv15 granulators, achieving good economic and social benefits, drawing great attention from the domestic ceramic sand industry. However, eirich granulator is very expensive, which limits its widespread use in our country. Aiming at the urgent demands of technological upgrading in domestic ceramic sand industry, henan zhengzhou mining machinery co., ltd.Has successfully developed a similar kind of advanced granulator by the way of collaborative research and innovation. It is capable of fully meeting the requirements for clean and efficient production of a variety of ceramic sands 2. Highly effective and clean granulating system Zk-15 granulator is composed of main hopper, reversible spiral, main measuring bin and auxiliary measuring bin, constant dosing water tank, powder recycling processor, air fan, granulating host and complete control system. 3.Sample products of zk-15 After 8000 times of trial production as long as six months, zk-15 granulator developed by henan zhengzhou mining machinery co., ltd.Has achieved mixing uniformity of 99.9%, pelletization rate 16-80 mesh â?¥ 90%, discharging every 5-10 minutes.
Spiral classifier also can be called spiral separator, screw classifier or screw separator. It is widely used in the concentrator and make up a closed-loop with ball mill. We produce high weir type classifier, single and double spiral type classifier and immersed single and double spiral classifiers. Our spiral classifiers are widely used in the separation of ore in closed circuits with ball mills for the grading of ores and metal ore-dressing and other operations. This product is featured with simple structure, reliable working condition and convenient operation. Because different grains have different specific gravity and sedimentation rates in liquid, this product allows the fine ore to float in the water, while coarse ore sinks to the bottom. Features and benefits 1. Can be very convenient to control the content of sand powder and to meet usersâ?? requirements. 2. Spiral classifier has advanced technology, simple process, particularly suitable for large and medium-sized sand making production line. 3. The content of powder with size of 0.00--0.75mm is between 2%-15% and can be adjusted. 4. The quality of powder is easy to control. The adjustment of fine is convenient, flexible, and reliable. Working principle The principle used in spiral classifier is that different sizes of crushers have different weights, so their sedimentation rates are also different. In the working process, fine ore grains float on the surface of water, and rough grains sink on the bottom of the cell. Screw grader can classify materials from mill, and then bring the rough grains to the entrance mouth of mill with the help of flights, and discharge the fine ore grins though pipe. The pedestal spiral classifier is made of box iron. The body is made of welding steel plates. The faucet and spindle nose of screw shaft are made of pig iron set which is wear-resisting durable. The take-up sets include two types power-driven and manual operation.
Two basic styles of stacker reclaimers utilizing three different configurations of trailing tripper structures typically meet most storage requirements for bulk ports, terminals, electric power stations and other facilities where efficient stockpile management of raw materials is essential. Trench-type stacker reclaimer is ideal for installations with low-volume, high-active storage pile capacities between 30, 000 and 60, 000 tons, where reclaiming operations are accomplished by a longitudinal pass through the pile. Reclaim rates usually vary from 2, 000 to 4, 500 tons. Slewing-type stacker reclaimers are typically used where large quantities of material must be readily available, where blending of grades of material is required or where available yard length is limited.
Magnesium reduction is done under vacuum conditions, so that the vacuum pump is the necessary equipment for the magnesium industry. Steam jet vacuum pump is a steam source for vacuum equipment, its working principle is: certain pressure steam flows through the nozzle, forming a high-speed steam flow through the steam flow, pump surface substantially swirls and has been pumping gas mutual infiltration and volume of gas. As is known to us, the mechanical vacuum pump is through the electrical energy into mechanical energy, by vacuum pump cavity volume changes and the suction gas, the working mechanism of steam jet vacuum pump and a mechanical vacuum pump has the great difference, the jet pump has its unique characteristics and advantages. Steam jet vacuum pump has no moving parts, no mechanical wear, and long life. There is no vacuum pump oil consumption and pollution-free. It is pumping capacity, pumping fast, without the influence of the pumping medium dust, water vapor and corrosion. It is a mechanical vacuum pump ideal for upgrading equipment.
Air chute is an equipment using for horizontally conveying dry powdery material such as grinding clinker, cement, fine raw materials, it is made up of a number of thin steel troughs and connect together, it can form a certain slope along conveying direction. In the upper and lower shell of the tank, there are breathable layer. It has advantage such as wear-resist, easy maintenance, low power consumption, noise-free, good sealing, simple structure, safe and reliable operation and easy to change the transmission direction and multi-feeding etc. Fans Fans are machinery which rely on the input mechanical energy, improve the gas pressure side by side to send the gas .It is a follower of fluid mechanics. The fans are widely used in factories, mines, tunnels, cooling towers, vehicles, ships and the ventilation, dust and cooling of buildings, ventilation and induced draft fan of boilers and industrial furnaces, air conditioning cooling and ventilation of household appliances, drying and selected of grain, wind tunnel, wind source and promoting the inflatable hovercraft. Working principle The working principle of the fan and turbine compressor is basically the same, only because of the flow rate of low gas, small pressure changing; generally do not need to consider the change of the gas specific volume, namely regarding the gas as incompressible fluid handling.
Powder separator is high-efficiency dynamic classifier of the third generation, which has been widely applied in the powder grinding system of the cement companies. The improved o-sepa classifier is a kind of high-efficiency classifier developed on basis of the technology of common o-sepa classifier and using the most advanced technology in the world. Compared with the common o-sepa classifier, the improved o-sepa classifier has the following characteristics in its structure: The rotor blades of special shape replace the rotor blades of the normal shape, which makes the classifying area of the classifier increase, with higher classifying efficiency of materials and better classifying effect in practice. The classifier rotor is equipped with the vortex scrambler, which has the following advantages: A. Avoid the pressure drop generated by the vortex to lower the pressure drop of the classifier. B. Transfer the energy produced due to airflow rotation to the rotor, thus reducing the driveâ??s power consumption and avoiding the energy consumption generated by the vortex at the same time. C. The tangential velocity at the classifier outlet is reduced due to the use of the vortex scrambler and moreover the wear and tear is reduced. The distribution of finished particles is more uniform, while the particle size ratio is more reasonable.
Vacuum press filter is an updated equipment of our company with patent right. It is suitable for all circumstances that the common pressure filter of belt type (dy type) can be used in and dehydration of compressible and fine sticking materials that need washing, with the productivity enhanced by 30 to 50%, water content in filter cake reduced by 5 to 8%. The mixer, also known as blender, is a necessary device for the uniform mixtund blend of various materials. The mixing drum is used to completely mix medicre aine thus increasing its effect time and making it more effective in a short time. The agitating machine is widely used for concentrating purposes in every chemical industry that involves mixing. The v-belt facilitates the rotation mechanism of the machine.
Gs series drum sieve is used at the dolomite stockyard in magnesium plant. It will remove small-size dolomite before the dolomite come into rotary kiln. Gs series drum sieve could be widely used to separate dry powder and grains or wet grains for the business of metallurgy, building material, chemical industry, material grinding. Gs series drum sieve could be used for separating dolomite in magnesium industry and outputting balls from ball press. It could also be used for: 1. Separating different-size stone in quarry; and also soil and rock flour. 2. Separating sandstone in steinbruch. 3. In coal industry, it is used to separate lump coal and powder coal and for coal washing(one part of coal washing line) 4. In chemical and benefication industry, it is used to separate different-size block and powder. Features and benefits of gs series drum sieve 1. Screening hole is very hard to be jammed. 2. Stable running and low noise 3. Simple structure and convenient maintance. 4. Screening tube could be sealed up which is easy for dust-collector. 5. High reliable equipment and low investment. 6. Tacking special screening mesh, high efficiency and long working life. 7. Slight pollution due to sealing up and good for environment. The working principle of drum sieveï Drum sieve is installed on the rack slantly. Through speed-reducer, motor is connected together with drum by coupler which drive the drum device go around its axle. After the material comes into the drum, the material on the screen mesh will turn over and roll with the rolling and inclined drum and then the qualified material(undersize product) will come our through the screening hole, however, the unqualified material(oversize product) will be discharged out through the drum end. The material stuck in the screening hole could be taken out due to the material rolling and turning over in the drum to avoid blocking. The working principle of cylinder sand siftering machine and drum sieve extension is almost same, just with different name.
Series ptcz standard chemical process pump is improved and designed by our company on the basis of ih pump by combining foreign advanced technique. Its structure is horizontal fame mounted, radial split, back pull out and single-stage single-suction chemical centrifugal pump. It complies with ap1610, iso2858 and din24256 standards. Its comprehensive performance fully exceeds the ih pump. It adopts column rolling bearing and back to back thrust bearing to be a collocation, oil lubrication with a throwers it has high load bearing capability. Pump shaft diameter is sufficient (heavy) duty, the whole machine operates stably. Shaft sealing adopts single (double) face, bellow type mechanical seal, it also can adopt soft packing, is can meet sealing demands of all kinds of conditions. Axial force is balanced by back vane or balanceable hole, for the specification with big radial force; we adopt double-wear passage design. The whole frame contains shaft, impeller, shaft seal, and pump cover to be an assembling list, so pump can be checked and maintained without dismantling pipeline. When a spacer coupling is used, motor can not be dismantled. Pump flange adopts pn16 and pn25 two pressure grades (it varies with different material), it also suits class 125 or 50 of ansl standard. It is mainly used in transporting low or high temperature liquid, neutral or corrosive liquid, clean liquid or liquid containing solid grain, especially suitable for chemistry, petrochemical industry, refinery, paper works, pulp, sugar making and medium with special requirement.
Zsg series highly efficient heavy vibrating screen is new screening equipment, which is widely used in mining, coal, electricity, metallurgy, and building materials industry for pre-grading the bulk material or breaking the bulk material before grading operations. Exciting force is generated by rotation of eccentric mass vibrator, and the trajectory of the screen box is for a circular motion. Zsg series highly efficient heavy vibrating screen has many advantages as follows: 1. Small volume, large capacity of screening; 2. Light weight, convenient installation and process layout; 3. Low energy consumption, reliable operation belongs to energy-saving equipment; 4. The structure is simple and easy to operate; 5. Lubrication, maintenance, and repair of the equipment is simple; 6. Low cost, reliable operation.
Rotary screen sometimes referred to as a drum shield or acoustic shield, is a tool used by audio engineers to avoid the sound control problems caused when louder instruments overwhelm quieter instruments and vocals on stage. It is a transparent acoustic panel or system of panels that are used around drums, percussion instruments, and possibly other loud musical instruments in order to acoustically separate unusually loud instruments from other musical instruments and vocalists that may be in close proximity. Drum screen structure: drum screen consists of circular cylinder, rack, funnel, reducer, motor five parts. Smooth operation, low noise. Drum screen through the speed reducer system to make the screening drum rotating at a certain speed, the material will get to separate by the screening tube. Up and down, the small material will discharge from the screening tube's front and lower part, the big material will discharge from the screening tube's lower and rear part. Vibrating screen, crusher, belt conveyor, bucket elevator (with equipment) Magnesium process is mainly used for feeding prior of dolomite. Rotaty screen working principle: It is a transparent acoustic panel or system of panels that are used around drums, percussion instruments, and possibly other loud musical instruments in order to acoustically separate unusually loud instruments from other musical instruments and vocalists that may be in close proximity
Ball mills, rotary kiln, stone crusher.
According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc. Our products advantages: 1.According to the character of limestone and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. 2.Evenly heating for limestone, low rate of less calcination and over calcination. Especially suitable for the high activity lime for steel makingã?? Technical configuration is optional: matched vertical preheater can use the high temperature from rotary kiln to preheating the limestone from room temperature to decomposition condition; matched vertical cooler can cooling down the high temperature of lime in the shortest time, and process can increase the activity of lime and also easy for transportation and storage. Lime kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device. 1. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. 2. Certain gap is reserved between tyre and cylinder. After thermal expand of cylinder, the tyre can tightly stick on cylinder for strength it. 3. Gear is split type combination structure which is assembled with cylinder by spring boards. The features are easy for installation, steady transmission. 4. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance.
Our advantages: 1. Comprehensive service We zk company is the professional slag powder production line supplier. We can provide both ball mill and vertical mill production process, while providing 'turnkey' service from civil engineering to commissioning. 2. Serious quality control Zkcorp has a strong capacity of manufacturing and could control product quality seriously with short delivery time. Expert installation and after-service team could ensure to finish plant installation and start running on time. 3. Low cost and proper investment. Slag vertical mill production line from zkcorp engages the advantages of simple process flow, high-efficiency of grinding, great drying capacity, efficient powder-classifying, easily-adjustable outputting size, low noise and electricity-consumption, small mill consumption, high degree of automation, low running expense, which make it suitable for small and middle plant owner.
