The features and benefits of jaw crusher: 1.Simple structure and reliable operation 2.Easy maintenance and low operating cost 3.The frame of jaw crusher is very firm due to removing welding residual stress. Export standard.
Cone crusher is widely used in metallurgical industry, building materials industry, construction industry, chemical industry and silicate industry, applicable to crush various kinds of ores and rocks of medium or above medium hardness, and cone crusher is of big crushing ratio, high efficiency, large capacity, low cost, easy adjustment, and use economically, etc. The reasonable part selection and structural design extend crushers' usage life, and the final products of uniform particle size reduce the cycle load; the medium to large-sized crusher, adopts the hydraulic clear-cavity system, reduces downtime, and various types of crusher cavity to better adapt to user needs.
Jaw Crusher is one of the most popular stone-crushing equipments in the world, Jaw Crusher is ideally suitable for primary and secondary crushing. The highest anti-pressure strength of crushed material is 320MPa. It is widely used in mining, metallurgy, construction, highway, railroad, and chemistry industries and etc. Many models are available according to your different fineness requirements. Main structure of Jaw Crusher: Jaw Crusher mainly consists of main frame, eccentric shaft, belt wheel, flying wheel, movable jaw plate, side board, toggle plate, back seat for toggle plate; gap adjusting screw, returning spring, fixed jaw plate, movable jaw plate and so on. The toggle plate also plays the role of protecting. Working Principle of Jaw Crusher: Motor drives belt and belt pulley, makes moving jaw up and down through eccentric shaft. When the moving jaw is up, the angle between lining plate and moving jaw becomes large, and this will push moving jaw plate close to the fixed jaw plate. During this process, the material is crushed and ground, thus the crushing will be done. When the moving jaw is down, the angle between lining plate and moving jaw becomes small, the moving jaw plate will leave the fixed jaw plate on account of the effect of pulling bar and spring, and then the crushed material will be discharged from the lower opening of the crushing room. With the motor continuously rotating and the material periodically crushed and discharged by the crusher, the mass production can be realized.
Impact Crusher is used in both primary and secondary crushing applications of aggregate, and in recycle crushing of reinforced concrete, asphalt and other construction and debris. VIPEAK is a reliable supplier of Impact Crusher with new design. Impact Crusher is composed of rotor, impact rack, frame, ratchet cover device, Transmission Device and other parts. Working Principle of Impact Crusher: When the Impact Crusher works, the motor drives the rotor rotate of the Impact Crusher with high speed, on the rotor where installed the hammers. When the materials get into the area which the hammers affect, under the impact function of the hammer at a high speed, the materials are thrown to the impact device above the rotor continuously. And then the materials are rebounded from the impact liner to the area where the hammers effects for being re-crushed. The materials from large to small all to be crushed at the impact chamber repeatedly. The process wont stop till the material are crushed to the required size and then discharged from outlet of the impact crusher.
For higher productivity, better reliability and flexibility, long service life, and better final product quality, the Symons type cone crusher is absolutely your best choice. Symons type cone crusher offer several outstanding features such as excellent tramp release system, unique hydraulic lifting system, high crusher throw and reasonable cavity design, all of these features ensure the Symons type cone crusher can offer the unbeatable performance in secondary, tertiary and quaternary applications. If your aggregate or mining business demands the 24-hours running, high-reduction, big capacity application, you will find the Symons type cone crusher optimized for your demands. The innovations like the stable lubrication, excellent sealing feature, great abrasive material applied in key components and rugged construction effectively reduce the wear rate , extend the replacement period of the spare parts, evidently reduce the production cost in per ton hour material processed. All of these can help you to achieve the highest level of profitability.
Characteristics of Vertical Shaft Impact Crusher (Sand Making Machine): Simple structure and low operating cost; High crushing ratio with low consumption; Function of fine crushing and crude grinding Slightly influenced by moisture content of material, and the max moisture content is about 8%; More suitable for crushing mid-hardness and high hardness materials; Cubic shape of final products, high density of piling up and low iron pollution; More wearable and easier maintenance; Low working noise (lower than 75 decibel) and light dust pollution.
High Pressure Medium Speed Grinder (High Pressure Suspension Mill), the new design, from VIPEAK is used to grind barite, limestone, kaolin, and ceramics and slag, whose Moh's hardness is below 9.3 scales, non-inflammable and non-explosive material. Working Principle of High Pressure Medium Speed Grinder: The grinding Process of the Main Mill is that the transmission device brings along the Central Shaft to drive. The upper part of the shaft connects with the Quincunx Rack, on the frame is loaded with the roller assembly, and forms a swinging pivot. The central shaft does revolve around the central rotation, at the same time it revolves around the grinding rings, and it self also rotates on account of the grinding effect. The shovel system, in the lower part of rollers, is loaded on the lower part of the Quincunx Rack. In the process of rotating of the shovel and the roller, the material will be fed gasket layer between the rollers and ring. The outside centrifugal force (compression force) yielding in this process will process the material into small powder, thus the desired powder is obtained. Product Advantages of High Pressure Medium Speed Grinder: (1) Our patent product (2) Product size is adjustable in the range of 80 - 425 meshes (3)Better design, low cost
The hammer head is made of AMC composite material which is at international level and is developed by our company independently. The life of super hammer head branded as "Big Gold Teeth" is 50-150% longer than that of hammer made from Mn18Cr2MoNbRe. The reconstruction of crushing cavity with our patent of "stone strike stone" greatly increases the self-breakup rate of stones, which efficiently reduces the load of grate-shoe and hammer head. The technology of WHM two-step super hard surface interspersed welding is introduced for the rotor. The life of weld beadis over two times than that ordinary anti-abrasion welding rads. The main shaft is made of military gun steel with high strength the steel is made by means of vacuum double refining, whose strength is 4-5 times higher than that of ordinary shaft. New design of grate-shoe. The shones flow smoothly and stably. The size of stone is fine and even. The life of wall plate is long. Features Stones stricken by stones crushing cavity Hammer head is wearable Intensity of principal axis is higher Discharging granularity is fine and equality Easy maintenance Relialbe operation.
Crawler type mobile crushing and screening station is of high cost performance, reliable & beatiful structure. Its technology is as advanced as the internationl level. Crawler type mobile crushing & screening plant is widely used in road & bridge construction, metallurgy and other fileds to crusher and screen. More pictures Technical parameter of crawler mobile crusher : Mobile jaw crusher crushing plant: Vibrating feeder gzd-960x3800 gzd-960x3800 gzd-960x3800 Jaw crusher pe600x900 pe750x1060 pe500x750 Main belt width (mm) 800 1000 650 Main belt discharge height (mm) 2700 2800 2700 Side belt width (mm) 500 650 500 Side belt discharge height (mm) 2700 2900 2700 Power (kw) 150 220 150 Transportation length (mm) 13000 14000 12500 Transportation width (mm) 3050 3180 3050 Transporation height (mm) 3500 4300 3400 Transporation weight (t) 39 54 33 Mobile impact crusher crushing plant: Vibrating feeder gzd-960x3800 gzd-960x3800 gzd-960x3800 Impact crusher pf1010 pf1210 pf1214 Main belt width (mm) 800 800 1000 Main belt discharge height (mm) 2700 2700 2700 Side belt width (mm) 500 500 500 Side belt discharge height (mm) 2700 2700 2700 Power (kw) 150kw 200 300 Transportation length (mm) 12000 13000 13000 Transportation width (mm) 3050 3050 3050 Transporation height (mm) 3500 3800 3800 Transporation weight (t) 36 42 48 Mobile cone crusher crushing plant: Cone crusher cs75 cs160 hp220 Vibrating feeder gld1500/4 gld1500/5 gld1500/5 Up hopper volume (m3) 4 5 5 Feeding height (mm) 2700 2900 2900 Main belt width (mm) 800 1000 1000 Main belt discharge height (mm) 2700 2800 2800 Power (kw) 150kw 300kw 400kw Transportation length (mm) 12000 12500 12500 Transportation width (mm) 3050 3050 3050 Transporation height (mm) 3700 3900 3900 Transporation weight (t) 38 45 50 Mobile vibrating screen crushing plant:
Features 1. A large inlet, high crushing chamber which is suitable for materials with high hardness, biger block and less powder; 2. Clearance between impact-plate and plate can be adjust conviniently, which can make effective control of the particle size posible, broken end product is of cubic shape, the grain shape is good; 3. It has compact structure, high machine rigidity, and the rotor has a large inertia; 4. High chrome hammer, impact resistance, abrasion resistance, mechanical wear small, big impact; 5. Using new rotor can increase the impact force; 6. Broken-function is complete, reduction ratio is big, it is of high productivity, low energy consumption, and its overall efficiency is high. 7. Keyless connection, simple structure, easy maintenance, economical and reliable. Technical parameter of impact crusher : Mm to inch conversion: 25.4millimeters=1 inch Model size of rotor (mm) feed opening (mm) max. Feed Size (mm) capacity (t/h) power of Motor (kw) weight (t) Pf1007 ¦µ1000¡Á700 400¡Á730 300 15-30 37 6 Pf1010 ¦µ1000¡Á1050 400¡Á1080 350 50-80 75 12.5 Pf1210 ¦µ1250¡Á1050 400¡Á1080 350 70-130 110 16.5 Pf1214 ¦µ1250¡Á1400 400¡Á1430 350 90-180 132 19 Pf1315 ¦µ1320¡Á1500 860¡Á1520 500 120-250 200 24 Pf1320 ¦µ1320¡Á2000 860¡Á2030 500 160-350 260 27
Features: 1. The crushing cavit is deep and without dead zone, which can increase the feeding capacity and capacity; 2. It has a big crushing ratio and even grain shape. 3. The gasket type inlet size makes flexible adjustment posible, and it¡¯s reliable, conveinent, and with a big adjustment range, which can greatly enhance the flexibility of the equipments. 4. The lubrication system is safe and reliable, and it¡¯s quite convinient to change components and there will be less maintenance needed. 5. It has a simple structure, and is quite stable and low in operation cost. 6. The equipment is energy saving: 15%-30% energy can be saved for each single plate, more than twice energy will be saved for the whole system; 7. The size of outlect is quite adjustable, which can meet requirements of different customers. 8. Low noise, less dust; 9. Simple structure, convinient to repair; stable performance, low operation cost; big crushing ratio. Technical parameter of jaw crusher : Mm to inch conversion: 25.4millimeters=1 inch Model max. Feeding Size (mm) discharge Size (mm) capacity (t/h) motor Power (kw) overall Dimensions (mm) weight (t) Pe400¡Á600 350 40-100 15-60 30 1700¡Á1732¡Á1653 6.5 Pe500¡Á750 425 50-100 50-100 55 2035¡Á1921¡Á2000 10.3 Pe600¡Á900 480 65-160 60-130 75 2290¡Á2206¡Á2370 16.5 Pe750¡Á1060 630 80-140 80-180 110 2620¡Á2302¡Á3110 29 Pe900¡Á1200 750 95-165 140-260 110 3789¡Á2826¡Á3025 54.5 Pe1000¡Á1200 850 195-265 315-550 110 3335¡Á3182¡Á3025 57 Pe1200¡Á1500 1020 150-300 400-800 160-220 4200¡Á3750¡Á3820 100.9
SM100 Single Cylinder Cone Crusher, designed and made through absorbing the world advanced crushing technology, has achieved world advanced level. It is widely applied to metallurgy, construction, hydropower, transport, chemical and building material industries and suitable for crushing variety of hard and above middle-hard ores and rocks Features: * Great crushing ration and high production efficiency. * Between-layer crushing and more uniform size fraction of end products. * Lower wear parts consumption and operation cost. * Primary and fine crushing can be achievable just by replacing fixed cone. * Advanced hydraulic technologies realize overload protection and hydraulic adjusting discharge opening, simplify crusher structure and lessen its weight. * Reliable and advanced thin oil lubrication extends service life. * Simple maintenance and convenient operation. The capacity charts is a reference for properly using SMH cone crusher and getting to its capacity. Crusher is a component of mining production line, so its characters result from feeder, conveyor, screen, electric motor, drive part and surge bin. Noticing follow factors can enhance crusher capacity and performance. 1.Select crushing chamber according to be crushed materials. 2.Proper matching of feeding particle size. 3.Feeding material is evenly distributed at 360íp around crushing chamber. 4.Automation controls 5.Unobstructed crusher discharge area. 6.Belt conveyor specification is compatible with crusher max capacity. 7.Properly choose screen specification for prescreening and closed-circuit screening.
As a leading manufacturer of whole set of crushing and screening equipment and a solution Provider of aggregate production, shanghai sanme heavy mining machinery co., ltd., provides The customers with high-efficient, reliable and convenient pp series crushing and screening plants, which greatly increases the production Efficiency.The design idea for pp series portable crushing and screening plant is to totally meet the different requirements of mobile crushing Function. This can provide a whole new operation mode that greatly decreases the operation cost. The outstanding performance of pp series portable crushing and screening plants Strong mobility Pp series portable crushing and screening plants is of short length. Different crushing Equipment is separately installed on a independent mobile chassis. Its short wheelbase and tight Turning radius mean they can be transported on highway and moved at crushing sites. Lower transportation cost Pp series portable crushing and screening plant can crush materials on-site. It is unnecessary To carry the materials from one site and then crush them in another one, which can greatly lower The transporting cost for off-site crushing. Flexible configuration and great adaptability According to different requirements of different crushing process, pp series crushing and screening plants can form the following two processes of" crushing first, screening second" or " screening first, screening second". The crushing plant can be composed of two-stage plants or three-stage plants. The two-stage plants consists primary crushing plant and secondary crushing plant, while the three-stage plants includes primary crushing plant, middle crushing plant and tertiary crushing plant, each of which is of high flexibility and can be used individually.
Based on the latest worldly advanced technology, our company designs and produces smh series hydraulic cone crusher. It is widely used in the field of metallurgy, construction, hydroelectric project, road & railway construction, chemical engineering, construction material industry and so on. It is used to crush various hard or medium hard ores and stones. The optimized design of stroke, rotate speed and crushing cavity ensures the high performance of smh cone crusher by increasing the productivity and improving product shape. Features and advantages Smh series hydraulic cone crusher possesses greater superiority than ordinary ones: 1. Larger crushing ratio, high production efficiency, productivity and excellent product shape. Crushing ratio and production efficiency is greatly improved as the increase of power rating and through capacity with the effort of higher rotate speed and stroke. 2. Rational structure, advanced crushing principle and technical data, reliable operation and low cost. All components of crusher are protected by wear resistant material, which reduces the maintenance cost and increase practical lifetime by 30%. 3. Compressive comminution, excellent product shape. A prominent increase in fine material ratio and cubic product content, and massive decrease of elongated flaky particle are achieved through Selective crushing of material, which results from the replacement of single-particle crushing chamber by special inter-particle-grinding crushing cavity. 4. Shorter down time. Sanme cone crusher adopts hydraulic bolt and overload protecting system, which release the impact force gently when uncrushable material is fed into the cavity and revert to original position after material discharged. The brand-new hydraulic cylinders can discharge the material when the machine stops with load. Hydraulic cone crusher has the advantages of safer, more convenient and shorter down time compared with traditional spring type cone Crusher.
Application of jaw crusher: Jaw crusher is a trusted and reliable brand for its high quality and good manufacturing. It specializes in producing jaw crusher which is widely applied to crush high hardness, mid hardness and soft rocks and ores such as slag, construction materials, marble, etc. The pressure resistance strength is under 200mpa, that is, suitable for primary crush. Each model has a large feed opening for its size and an ideal nip angle, giving smooth material flow, high reduction efficiency and high capacity. Their simple design conceals many advanced features that give easy operation, simple maintenance, long life and a low cost per ton. The structure of jaw crusher: The structure of jaw crusher includes main frame, main axle, roller bearings, eccentric shaft, jaw plates, side plates, toggle mechanism, fly wheels and springs. The features of jaw crusher: 1. Jaw crusher is of various types; 2. Jaw crusher is suitable for crushing maximum, medium and minimum stones; 3. The operating principle of jaw crusher is easy to be operated; 4. The structure of jaw crusher is simple and it is easy to maintain; Operating principle: Jaw crusher uses motor as its power. Through the motors wheels, the eccentric shaft is driven by the triangle belt and slot wheel to make the movable jaw plate move by a regulated track. Therefore, the materials in the crushing cavity composed of fixed jaw plate, movable jaw plate and side-lee board can be crushed and discharged through the discharging opening.
Hammer crusher is mainly applied to low abrasion materials with medium hardness and compression strength not exceed 100Mpa. Such as coal, salt, chalk, gypsum, bricks, tiles, limestone, etc. It is also used to crush wood chips with strong fiber structure and tenacity, and the waste from asbestos cement to recycle asbestos fiber, etc. In addition, hammer crusher can be not only applied in crushing line and sand production line, but also applied instead of cone crusher. Performance and features: Hammer crusher has the advantages of high product capacity, high crushing ratio, low power consumption, uniform products partial size, simple structure, compact and light, low investment cost, easy to management, etc. The defects are: when crushing very hard materials, it will cause greater wear of hammer and grate and consume more metal; it needs more maintenance time and uniform feeding of materials; when crushing soft-moist materials, the capacity will become significantly lower and even stop because of material jam. In order to avoid jam, the moisture content of materials should be less than 10%-15%. Model PC400x300 Rotor diameter (mm) 400 Rotor length (mm) 300 Rotor speed (r/min)1100 Max. feeding size (mm)
Hammer crusher is mainly applied to low abrasion materials with medium hardness and compression strength not exceed 100mpa. Such as coal, salt, chalk, gypsum, bricks & tiles, limestone, etc. It is also used to crush wood chips with strong fiber structure and tenacity, and the waste from asbestos cement to recycle asbestos fiber, etc. In addition, hammer crusher can be not only applied in crushing line and sand production line, but also is applied instead of cone crusher.
Jaw Crusher is mainly used to crush kinds of mining stones primarily and the largest compression resistance of the material to be crushed is 320Mpa. The jaw crusher is widely used in mining, metall-urgical industry, building material, highway, railway and chemical industry. Working Principle: The motor transmits power through belt, drives the moving jaw do periodic motion to the fixed jaw surround the eccentric shaft. The angle between toggle plate and moving jaw increases when moving jaw moves up. So the moving jaw closes to the fixed jaw. The stuff will be crushed in this process. The angle of Jaw Crusher between toggle plate and moving jaw decreases when moving jaw moves down, the moving jaw of Jaw Crusher moves away from fixed jaw by the pulling of rod and spring, the products after crushing will be discharged from the outlet of Jaw Crusher. Characteristics: High ratio of crushing, homogeneous final grain size, simple structure, reliable working condition, easy maintenance, low operating cost. Type Inlet size (mm) Max Feeding Size (mm) Discharge Size(mm) Power (KW) Capacity (T/H) PE150x250 150x250 125 10-40 5.5-7.5 1-5 PE200x350 200x350 125 15-40 7.5-11 5-16 PE250x400 250x400 210 20-60 15-18.5 5-20.
Ball mill is the key equipment for grinding after the crushing process.It is widly used in the processing of cement, silicate, new building material, refractory material, fertilizer, ferrous and nonferrous metal, glass as well as ceramics. It is used to grind dry or wet ores and other materials of grindability. Feeding size(mm)
The jaw crusher is drived by motor through belt and belt wheels, which makes the movable jaw plate up and down through eccentric shaft.When the movable jaw comes down, the angle between the fixed jaw plate and the movable jaw plate gets smaller, then the materials can be crushed .When the movable jaw plate rises, the angle becomes lauger and the movable jaw plate leaves the fixed jaw plate with the function of tie bar and spring.At the same time the final products are discharged from the lower outlet of the crushing chamber. Specification This series of products have the advantages of big reduction ratio, even granularity, simple structure, liable operation, easy maintenance, economic operation cost, etc. It is widely used for materials with the max crushing compressive strength not more than 320 mpa in the field of mine, metallurgy, building materials, roads, railways, irrigation, chemical industry, etc.
