Dual-function Hydraulic Cartridge Proportional Needle valve, AAK customized part replaced HydraForce standard part Devante is from a Spanish hydraulic equipment manufacturing company, and has been engaged in procurement for more than 5 years. Last February, they upgraded an injection molding machine, focusing on the selling point of "high speed when empty, low speed when heavy load". The engineer asked Devante to purchase the hydraulic cartridge proportional needle valve of HydraForce. During the equipment commissioning, it was found that the pressure relief and flow of the hydraulic system of the equipment was conflicted with the hydraulic cartridge proportional needle valve, resulting in unstable operation of the equipment and jitter. HydraForce said that there was no time to customize the hydraulic cartridge proportional needle valve. Devante contacted several cartridge valve manufacturers and had no news. Devante was very worried. Devante browsed AAK website on Google and left a message: 1. Can AAK customize the hydraulic cartridge proportional needle valve, and the performance benchmarking HydraForce? 2. The function of smooth flow passage is required. 3. The function of variable flow gain is required. At the beginning, I thought that he was requested for AAK hydraulic cartridge proportional needle valve to benchmark the standard parts of HydraForce, but it was turned out that he needed us to optimize the standard parts of HydraForce. According to the equipment abnormality video, the original hydraulic cartridge proportional needle valve drawing, and their required functions sent by Devante, after discussion, AAK engineers was 90% confident. Devante asked AAK to make samples. After 40 days, AAK sent 15 samples of cartridge proportional needle valves. 2 months later, Devante informed that the market promotion of the upgraded equipment was smooth. Their engineers were satisfied with AAK hydraulic cartridge proportional needle valves, especially its variable flow gain characteristics, and smooth flow characteristics, small pressure impact during pressure relief, and accurate flow control. We mainly made 3 ingenious actions on the valve housing and valve spool, and solved the problem that HydraForce didn't want to do. 1. The lower part of the valve spool is arranged in the valve housing and sealed with the valve housing line. The upper part of the valve spool is connected with the control cover plate, the upper end of the control cover plate is connected with the valve cover with threaded holes, and the displacement sensor is installed on the threaded holes of the valve cover. The lower end of the valve spool is connected with the upper cavity of the valve spool. When the valve spool is at the lowest end, the valve is closed. When the valve spool moves upward, the valve gradually opens.
Integrated Hydraulic Threaded Cartridge Valve, AAK replaced 3 HydraForce Valves with 1, which is simplified and cost effective Esteban is from a Spanish hydraulic equipment manufacturing company. Some time ago, their company customized a hydraulic cylinder for a customer. The hydraulic check valve, relief valve and electromagnetic unloading valve in the system are all standard parts from HydraForce. The customer is basically satisfied, but the cylinder structure is not very satisfactory, and the price has no advantage. Their engineer said that only by integrating the functions of hydraulic check valve, relief valve and electromagnetic unloading valve, and replacing them with only one hydraulic screw-in threaded cartridge valve, would the structure be simple and the cost be reduced. Esteban inquired about more than 10 hydraulic threaded cartridge valve manufacturers, but no result for a week. Esteban was worried. After browsing AAK website on Google, Esteban found that AAK had many cases of solving customer problems, and sent an email asking: Can AAK customize the multi-function hydraulic threaded cartridge valve to make the cylinder compact and reduce costs? After communication, it was learned that Esteban needed AAK to customize the hydraulic threaded cartridge valve to replace the functions of the 3 valves in the system. According to the hydraulic schematic diagram provided by Esteban, AAK engineers basically had the idea. Esteban asked for samples after knowing it. After 50 days, AAK sent 10 samples of hydraulic threaded cartridge valves. 1 month later, Esteban informed us by email that the customer was satisfied with the new structure of the oil cylinder, and should promote it first, and let us wait for the batch order. AAK used an integrated multi-function hydraulic threaded cartridge valve to replace the 3 valves of the original system, specifically as follows: 1. The valve housing is provided with a connecting valve hole, a working port of the oil cylinder, and a hydraulic control port, an oil inlet port and an oil return port. A check valve spool is set in the valve hole to control the on-off of the oil inlet and the working port for oil feeding or unloading. In this way, the one-way control function is realized and the check valve of the original structure is replaced. 2. The control check valve spool is separated from the working port, and the hydraulic control valve spool for unloading the oil inlet and the working port is connected. At the same time, the connection between the valve hole and the relief valve spool of the oil return port can also be disconnected. In this way, the overflow function is realized and the relief valve of the original structure is replaced. 3. The relief valve spool is equipped with connecting valve hole, oil return port and damping hole. One end of the damping hole is equipped with a unloading valve spool to control the opening and closing of the damping hole and the oil return port,
Hydraulic Cartridge Pressure Control Valve with 450bar pressure resistance, AAK's service life is twice that of its peers Gallagher is from a hydraulic equipment manufacturing company in Brazil. His purchase has been smooth, but a hydraulic cartridge pressure control valve stumped him. In the second half of last year, they purchased high-pressure hydraulic cartridge pressure control valves for hydraulic power units. About half a year later, a customer complained that the hydraulic cartridge pressure control valve was leaking. According to the feedback from the original hydraulic cartridge pressure control valve manufacturer, the leakage was caused by ultra-high pressure 450bar and it can only be replaced with new one. Gallagher realized that the service life of the hydraulic cartridge pressure control valve produced by the original manufacturer was only 6 months, and the customer required at least 1 year. Gallagher contacted other cartridge valve manufacturers, but none of them was able to guarantee the service life of 1 year for the hydraulic cartridge pressure control valve that is resistant to ultra-high pressure of 450bar. Gallagher was worried. Gallagher found AAK website on B2B, noticed many customer cases related to hydraulic cartridge pressure control valves, and sent an email asking: Can AAK ensure that the hydraulic cartridge pressure control valve withstand ultra-high pressure 450bar working condition, and the service life is more than 1 year? According to the hydraulic system schematic diagram and the original production drawing of the hydraulic cartridge pressure control valve, AAK engineers found that the pressure relief method has a great impact on the valve, will consume the valve life, and is easy to leak. Gallagher asked AAK to make samples. After 35 days, AAK delivered 30 hydraulic cartridge pressure control valves. Last week, Gallagher informed us by email that AAK hydraulic cartridge pressure control valves had been used for 9 months, and no customer complained about leakage. The boss asked to purchase in bulk from AAK to replace the original hydraulic cartridge pressure control valves. I told him that 1 year's life is our basic requirement. He told me that his boss valued the service life of AAK hydraulic cartridge pressure control valve. The other cartridge valve manufacturers can only guarantee a service life about 6 months, while AAK could last more than 1 year. The pressure relief mode of this hydraulic cartridge pressure control valve, is optimized from the following 3 points: 1. The valve body of the hydraulic cartridge pressure control valve is divided into the upper valve body and the lower valve body, and then sealed and fastened with bolts to form the valve body. One end of the valve hole of the upper valve body is used as the pressure fluid inlet, and one end of the valve hole of the lower valve body is used as the pressure fluid outlet.
The leakage of Hydraulic Cartridge Flow Control Valve caused by spring was solved by AAK from 3 points Adam, an old American hydraulic customer, sent AAK 3 emails consecutively on the same day last month, for the leakage of a hydraulic cartridge flow control valve. According to the picture he sent, the hydraulic cartridge flow control valve has a cut-off plate that is supported by a spring. Some customer complained that the hydraulic cartridge flow valve leaked without working. The original manufacturer of the hydraulic cartridge flow control valve cannot solve the problem in 3 months. Because the sales volume of this hydraulic cartridge flow control valve is very good, Adam wants it 100% no complaints. Through the pictures, it is difficult to trace the cause. I suggested Adam send us 3 samples of the original hydraulic cartridge flow control valves. After we received and checked the samples, we found that the leakage was more serious if we pressurized, but the tightness of the cut-off plate was no problem. We adjusted the spring, and the first pressurization did not leak, but after 3 times, the leakage occurred. It was basically judged that the spring has hidden danger. After the spring tension test, it was found that the spring is abnormal. 2 days later, we informed Adam of the hidden danger of the spring, and at the same time, we replaced the internal springs of the 3 hydraulic cartridge flow control valves with AAK springs, and returned the samples to him. 2 weeks later, Adam sent a PO for this hydraulic cartridge flow control valve, with a value of more than 30,000 dollars, and told us that the 3 returned samples were tested for 5 pressurizations, and no leakage was found, and the operating efficiency of the hydraulic system was also improved by nearly 10%. Adam privately ridiculed himself. He has been engaged in the hydraulic valve market for so many years, but still has to ask for help from AAK when there is a problem that he cannot solve. The main reason why AAK can effectively solve the leakage problem caused by springs, is to ensure the following 3 points: 1. We have our own spring source that has cooperated with us for 10 years, to avoid the phenomenon of unequal material between the sample and the production spring, and ensure the quality. 2. Equipped with spring tension and compression tester, reasonably select the spring with elastic coefficient within the standard range, to avoid leakage caused by elastic coefficient deformation. 3. A quality inspection department to ensure that the quality is qualified during assembly and prevent leakage. AAK hydraulic cartridge flow control valve, 3-step check on the spring, zero leakage, welcome to try!
The 2022 annual report of AAK Hydraulic Valves, focusing on moving one step every day The gap between grass roots is not cognition, but the skill of making money. The gap between the elite and the elite is not skills, but the perception of making money. I have always positioned myself as a grass root and have been in the hydraulic valve industry for 14 years. Now I don't need to worry about the production workshop and there is a team for technical innovation. I need to constantly learn network skills and improve the network salesperson of AAK hydraulic valves. Over the past a few years, I have achieved little and I am satisfied. At present, in most online businesses, most salesmen hope to use a detail page to burn advertisements. Anyway, the money is the boss's, not his (her)'s. If there is no customer coming, the responsibility lies in the company, and it has nothing to do with him or her. There are not a few people who have this understanding and attitude, and they have reached a consensus. This is a lazy government in function. Lazy politics is one of the corporate cultures, which is hard to reverse. It seems that online marketing is the responsibility of advertising, and the boss is unlucky. AAK hydraulic valve online business, is to do a lot of things online, will slowly have inquiries. Most of the time, even if you have done a lot of things, you must do the content right, which is what customers want to see and need to see. On the contrary, if the content is wrong, the effort will be wasted. Do it every day. You must do it every day. If you don't do it, you will get 100,000 whyâ??s. Once started, there were only 3-5 questions left. There is only one reason for endless questions â?? you donâ??t do it. AAK hydraulic valve is not directly oriented to the consumer market, but mostly oriented to enterprise customers. For a long time, AAK has been focusing on the production technology and process of hydraulic cartridge valves, benchmarking the global leader in the hydraulic industry. The invisible champion enterprises in Germany often inherit several generations, and do not pursue the road of diversified and rapid expansion, but instead dig deeply into a specific field, achieve "one finger wide, one kilometer deep", and accumulate deep technical reserves and stable market channels. This is the future of AAK hydraulic valves. Today is the last day of 2022. I always feel that I can't say enough. I'm worried that there is no logic. I still use rules to summarize the year of AAK hydraulic valves. This is also an annual report of AAK hydraulic valves to everyone who is following AAK. 1. 326 - 326 tweets have been published annually on the AAK hydraulic valve website. It is conservatively estimated to be more than 260,000 words. 2. 86 - AAK hydraulic valve tweets are published on 86 B2B platforms every day. 3.
Hydraulic Cartridge Directional Control Valve with high-precision valve hole, AAK helped Santiago win big order The cylindricity of the valve hole of the hydraulic cartridge directional control valve is 0.002mm, and the roughness is Ra0.05. The supplier who has cooperated for 3 years gave up 2 weeks after receiving the order. After AAK took over, the precision of the hydraulic cartridge directional control valve was constantly challenged from 3 aspects. After processing, the cylindricity was less than 0.001 mm, the roughness was Ra 0.04, and the consistency of component dimensions was within 0.001 mm. 3 months later, Santiago gave AAK an order for 1000 hydraulic cartridge directional control valves. Santiago is from a hydraulic equipment manufacturing company in Brazil. In January this year, their company needed a batch of hydraulic power units with high requirements, which also had high requirements for hydraulic cartridge directional control valves, especially the valve hole cylindricity below 0.002mm and roughness Ra0.05. Santiago chose a hydraulic cartridge valve manufacturer who had cooperated for 3 years to make samples. 2 weeks later, the manufacturer gave up due to not able to meet the valve hole high accuracy of the hydraulic cartridge directional control valve. Santiago found AAK on Google and needed our help to sample it. After communication, we learned that the original manufacturer was not helpful. I told him that for hydraulic cartridge valves with similar accuracy, we had customized them and also supplied them to Brazilian customers. Santiago seemed to see hope and sent a test order for 20 hydraulic cartridge directional control valves. After 40 days, AAK delivered samples. After receiving the samples, Santiago just advised us that the sample accuracy met the requirements, and there was no further news. 3 months later, Santiago suddenly sent us an order for 1000 hydraulic cartridge directional control valves, and advised us that their customer was very satisfied with their hydraulic power units. They successfully received a large order from customer. They also stressed the importance of large goods, and should ensure that there is no deviation in accuracy. AAK's machining of hydraulic cartridge directional control valve holes with high precision requirements mainly comes from 3 points. Once determined, there is no deviation. 1. In the rough machining process, the high-precision machine tool in Japan and the high-pressure internal cold drilling U-drill are used. The range of valve hole diameter can be 13.5mm, and the hole straightness can be within 0.02mm. General hydraulic cartridge valve manufacturers do not have this kind of drill. 2. In the high-precision valve hole honing, the fixed size honing is adopted, which does not expand or shrink during processing, and the size allowance can be gradually removed in order.
AAK Optimized the Hydraulic Direct Acting Cartridge Relief Valve with 3 tricks, Gaylord gave up the original Indian manufacturer Gaylord comes from Holland and is an old customer of AAK hydraulic valve. Some time ago, he emailed me to ask if AAK could optimize a hydraulic direct acting cartridge relief valve. After communication, I learned that at the beginning of the year, they had an order for a hydraulic power unit for high-precision machine tools, which used a hydraulic direct acting cartridge relief valve. Gaylord chose an Indian hydraulic cartridge valve manufacturer to make samples, and the equipment debugging was not smooth. The hydraulic direct acting cartridge relief valve had unstable overflow liquid, forming a jet, especially under low pressure, the stability of the system was poor. Although the function test of the valve was normal, it was still necessary to optimize the hydraulic direct acting cartridge relief valve, but 2 weeks later, the original manufacturer still had no solution, and Gaylord contacted me. According to his hydraulic system schematic diagram and the drawing of the original hydraulic direct acting cartridge relief valve, AAK engineers found the hidden danger of the original structure. Gaylord sent the PO of the test order. After 50 days, AAK sent 10 samples of hydraulic direct acting cartridge relief valves. A month later, Gaylord sent us an email. The equipment was adjusted smoothly. Under low pressure, the system was stable. The customer was also satisfied with the prototype. His engineers also admired the brains of AAK technical team. AAK hydraulic direct acting cartridge relief valve has good stability under low pressure conditions. The key lies in its unique structure: 1. The valve spool, spring, plunger and pressure regulating knob are successively installed in the cavity of the hydraulic cartridge relief valve body. The valve spool contacts the valve seat under the elastic force of the spring, and relies on the elastic force of the spring and the back pressure of the overflow port to balance the hydraulic pressure generated by the oil inlet. 2. The original poppet valve spool is changed into an integral ball type valve spool, and an annular gasket is set between the ball valve spool and the spring. The ball valve spool can automatically adjust the axial angle relative to the centering bearing, which improves the stability of the valve and ensures the low pressure stability of the hydraulic system. 3. Before assembly, the standard steel ball is used to punch the runner port and gasket port that contact the steel ball. The original wire seal is changed to ring seal to improve the sealing performance, so as to ensure the reliable contact between the gasket and the steel ball and realize the stable overflow function. AAK hydraulic direct acting cartridge relief valve, is also stable in low pressure, you can also try a small order!
Zander is from a hydraulic manufacturing company in Greece. In the first half of this year, their company planned to upgrade the old logistics crane and put it back on the market. Its main goal is to improve its stability by 20% compared with its peers. The optimization of the hydraulic cartridge counterbalance valve is the key, but the original hydraulic cartridge counterbalance valve manufacturer has no ability to innovate. Zander found a local hydraulic cartridge valve manufacturer to optimize the structure and make samples. However, during commissioning, when the load of the system drops, the pressure fluctuation cannot exceed that of the peers, and the hydraulic cartridge counterbalance valve cannot avoid load interference. The local hydraulic cartridge valve manufacturer has no ability for further improvement. 2 months passed by, but there was still no solution. The boss pushed for progress many times, and Zander was worried. Zander found AAK on Google, noticed that AAK had released some customer cases about hydraulic cartridge counterbalance valves, and sent us an email. According to the schematic diagram of the hydraulic system and the original hydraulic cartridge counterbalance valve drawing provided by him, AAK engineer informed that the structure optimized by his local hydraulic cartridge valve manufacturer was not reasonable and needed to be adjusted. AAK has a trick to prevent the hydraulic cartridge counterbalance valve from being affected by the load. Zander asked for AAK samples. After 45 days, AAK sent 20 samples of hydraulic cartridge counterbalance valves. 3 months later, Zander sent an order for 500 hydraulic cartridge counterbalance valves, and told us that their technical department was very satisfied with AAK hydraulic cartridge counterbalance valves. Not only did they overcome the load impact, but also improved the stability of their new logistics crane by more than 20%. In the promotion stage, the booking was good, and the boss was happy. AAK hydraulic cartridge counterbalance valve can stably control the opening of the valve spool without being disturbed by the load, and its stability is higher than that of its peers, because we have tricks on optimizing the structure. AAK hydraulic cartridge counterbalance valve is composed of a valve body, a valve seat, a main valve spool, a pilot valve spool and a pilot mechanism. The valve seat is connected with the valve body and forms a connected first channel. The extended end of the valve seat butts against the pilot mechanism and forms a second channel. The main valve spool is provided with a throttling slot. One end of the pilot valve spool slides and is arranged in the inner cavity of the main valve spool. The other end is connected with the pilot mechanism. The pilot valve spool is equipped with a throttling slot. The pilot valve spool is connected with the inner cavity of the main valve spool as a balanced structure.
With 3 Tricks to Strengthen the Valve Spool, the service life of AAK Hydraulic Cartridge Directional Control Valve is twice that of its peers Blade is from Canada. He has been purchasing hydraulic components successfully for 3 years. Unexpectedly, a hydraulic cartridge directional control valve stumped him. In the second half of last year, a batch of their hydraulic logistics lifts were complained by customers, some of them were unable to work, probably because the hydraulic cartridge directional control valve leaked. After checking, it was found that the valve spool was deformed. The original manufacturer of the hydraulic cartridge directional control valves said that it had been shipped for 9 months, and some exceptions were inevitable. It is possible that the internal stress of the valve spool was not eliminated in time during the heat treatment process, resulting in deformation or cracking of the valve spool. However, there are more and more complaints later. Blade realized that the service life of the hydraulic cartridge directional control valves from the original cartridge valve manufacturer may be about 1 year. He had to find a new hydraulic cartridge directional control valve manufacturer with a service life of 2 years. A week has passed, and no one can guarantee a 2-year life span. Blade found AAK when browsing Google. He noticed that AAK was continuously supplying HydraForce, and left a message: Can AAK ensure that each hydraulic cartridge directional control valve spool is free of deformation or cracking within 2 years? I guess he encountered trouble in purchasing hydraulic cartridge directional control valves. After communication, I learned the above information. I replied that the life expectancy of 2 years should not be a big problem. Blade sent the drawing of the hydraulic cartridge directional control valve and asked for the lead time for 10 samples. After 45 days, AAK sent the samples of the hydraulic cartridge directional control valves, but there was no email from him after that. Last week, Blade suddenly sent an email, and it was a PO for 600 hydraulic cartridge directional control valves. It can be seen that the samples of AAK hydraulic cartridge directional control valve was approved by his customer. The valve spool is the key to long service life of this hydraulic cartridge directional control valve. 1. AAK select 20CrMo material to produce the valve spool. After quenching and tempering, the materials are more conducive to processing. Most hydraulic cartridge valve manufacturers ignore this action. 2. 0.25~0.35mm machining allowance shall be reserved for rough turning, then carburizing, quenching and high temperature tempering shall be carried out, and then the valve spool shall be subject to low temperature cold treatment. The surface hardness of such valve spool is above HRC63, and the residual austenite in the internal structure is eliminated.
AAK 3 Skills Solved the problem of Hydraulic Counterbalance Cartridge Valve Caused by Back Pressure and helped Dorian's Equipment to be Promoted Smoothly Dorian is from a Greek hydraulic equipment company and is responsible for the procurement of hydraulic components. At the beginning of the year, they developed a new hydraulic crane, which requires the use of hydraulic counterbalance cartridge valve. Dorian worked with a local manufacturer to make samples. During the equipment commissioning, it was found that the hydraulic counterbalance cartridge valve had no overflow function due to the back pressure. The hydraulic system was tested separately, but it was normal. Dorian felt that there was a hidden danger in the original design of the hydraulic counterbalance cartridge valve. The engineer thought that the function of the hydraulic counterbalance cartridge valve was not up to standard. Dorian was a little embarrassed. Dorian found website of AAK hydraulic valves on Google, and noticed that AAK had been supplying first-line brand hydraulic valves such as HydraForce, SUN Hydraulics, and HAWE for many years. Maybe he saw hope and sent an email to ask for help. According to what he said, the hydraulic counterbalance cartridge valve has no overflow function under the influence of the back pressure of the closed central circuit. I told him that it was probably a flaw in the design of the original hydraulic counterbalance cartridge valve. According to his hydraulic schematic diagram and original drawing of hydraulic counterbalance cartridge valve, AAK engineer not only determined that the problem was in the original design, but also had a solution. After knowing these, Dorian asked AAK to make samples. After 50 days, AAK sent 10 hydraulic counterbalance cartridge valve samples. 4 weeks after AAK hydraulic counterbalance cartridge valve samples were sent, Dorian told me that the equipment debugging was smooth and the market promotion had been started. I was asked to wait patiently for the batch order. The rapidity and stability of AAK optimized hydraulic counterbalance cartridge valve is the key to smooth equipment commissioning. It solves the contradiction between the rapid response and stability of the equipment in the early stage, and the flow change is moderate, the movement is stable, the safety overflow function is not affected by the back pressure, which can be applied to the closed center and open center hydraulic systems. 1. The middle section of the hydraulic counterbalance cartridge valve spool is provided with an inner concave ring, which is also the valve inlet. The right end of the inner concave ring has a cone, on which there is a two-stage stepped taper ring. The cumulative area of the cone is the same as the area of the cylinder end face at the right end of the counterbalance cartridge valve spool.
For instantaneous unloading flow 10000lpm Hydraulic Cartridge Pressure Control Valve, Vadim only found AAK Vadim is from the Netherlands and has been engaged in procurement in a hydraulic equipment company for 3 years. Some time ago, they encountered a complaint about the hydraulic support they sold. The hydraulic column was bent. This has never happened before. The engineer was surprised. After field analysis, the problem was that the maximum unloading flow of the hydraulic cartridge pressure control valve was too small to realize rapid unloading, which affected the hydraulic column. The original manufacturer of the hydraulic cartridge pressure control valve tried to modify it once, but it was ineffective. Vadim contacted more than 10 cartridge valve manufacturers, but they couldn't make hydraulic cartridge pressure control valves with instantaneous unloading flow of 10000lpm. Vadim was worried. Vadim browsed AAK website on Google and clicked on the customer case and product introduction of hydraulic cartridge pressure control valves for many times, and left us a message: How to increase the maximum unloading flow of the hydraulic cartridge pressure control valve? My reply: there are many ways to improve it, and we need to make specific analysis. According to the video of bending of hydraulic column and the production drawing of hydraulic cartridge pressure control valve sent by him, after several discussions, AAK engineers have implemented the plan with 90% confidence. Vadim saw the hope and asked for AAK samples. After 50 days, AAK sent 20 samples of hydraulic cartridge pressure control valves. Last week, Vadim sent an email to express his thanks. It has been more than half a year since the hydraulic cartridge pressure control valves of AAK was installed. The customer has not reported that the hydraulic column is abnormal. AAK engineers improved the internal structure of the original hydraulic cartridge pressure control valve and ingeniously started from 3 points. Vadim said that their engineers also applauded and wanted to find opportunities to learn from each other. 1. The valve spool of the hydraulic cartridge pressure control valve adopts a two-stage stepped cylinder structure. When the high-pressure liquid of the system acts on the large diameter end and the small diameter end of the valve spool at the same time, the area difference between the two ends of the valve spool can greatly reduce the hydraulic pressure borne by the valve spool, so as to achieve the stability of the large flow unloading process. 2. On the cylinder wall in the middle of the front half valve body, 12 unloading holes are uniformly arranged along the circumference, which not only balance the force along the radial direction, but also make the valve spool flexible. At the same time, during the unloading process, it has the largest flow section to achieve super flow unloading, and its maximum instantaneous unloading flow can reach 10000lpm.
3 Advantages of AAK hydraulic cartridge relief valve, , a hydraulic customer from Bolivia, failed to purchase hydraulic cartridge relief valves from for the first time. has purchased hydraulic components from local hydraulic cartridge valve manufacturers in Bolivia for 3 years. He heard from his peers that the cost performance of purchasing from is better than that of Bolivian hydraulic valve manufacturers, so he began his overseas procurement trip. A hydraulic cartridge relief valve with rated pressure exceeding 30MPa, and the fit clearance between valve body and valve spool is required to be 0.006~0.01mm. successively tried samples with 3 hydraulic cartridge relief valve manufacturers in 70 days. The hydraulic cartridge relief valve samples had either internal and external leakage, blocked oil circuit, or even stuck. 3 times of proofing failed, which made helpless and even suspected that he was misled by his domestic peers. Richard noticed AAK on the B2B website and saw some tweets and customer cases to solve the problems of hydraulic cartridge valves, especially some big brands such as HydraForce and SUN Hydraulics, are also loyal customers of AAK for many years. He seemed to see hope and left a message to us: How much MPa can the rated pressure of the hydraulic cartridge relief valve with a clearance of 0.006~0.01mm between the valve body and the valve spool be? When I saw this message, I subconsciously felt that he had stumbled in the accuracy when purchasing this hydraulic cartridge relief valve, and he was inexperienced in choosing the hydraulic cartridge valve manufacturer. According to the problems of his hydraulic cartridge relief valve samples, AAK technical team determined that the problem was caused by burrs inside the hydraulic cartridge relief valve. However, the specific problem still depends on the sample analysis. I suggested Richard making samples directly to see the manufacturing quality of AAK hydraulic relief valves. Maybe that will change his view on China hydraulic cartridge valve manufacturers. After 30 days, AAK sent 10 samples of hydraulic cartridge relief valve. 6 months later, Richard emailed us that AAK hydraulic cartridge relief valves did not have the problems of "internal and external leakage, or blockage of the oil path or stagnation" that occurred in other hydraulic cartridge valve manufacturers, which also strengthened his confidence in purchasing from China hydraulic cartridge valve manufacturers. How to effectively avoid burrs of hydraulic cartridge relief valves? It is also a "thorn" that AAK has to remove since it was engaged in the R&D and manufacturing of hydraulic components. With 13 years of manufacturing experience, AAK can be sensitive to find problems and solve them. In the processing of hydraulic cartridge relief valves,
3 Highlights of AAK Hydraulic Cartridge Counterbalance Valve, Camden gave up SUN Camden is from a hydraulic equipment company in Sweden and has been engaged in procurement for 2 years. One of their customers ordered 2 sets of customized hydraulic power units, and specially reminded that the working environment of the equipment is 20 â?? below zero. The hydraulic power unit is required to be durable for at least 1 year, and its stability should be the first. Their engineer suggested purchasing SUN hydraulic cartridge counterbalance valves, but the parameters of SUN standard parts could not fully meet the requirements of equipment working conditions, and there is no enough quantity and time to customize SUN hydraulic cartridge counterbalance valves. Camden contacted a local manufacturer of hydraulic cartridge counterbalance valves, and the manufacturer was willing and confident to sample. 3 months later, the customer complained that the equipment was not stable enough, but it was barely usable. 6 months later, the equipment went on strike. During after sales service checking, it was found that the control of the hydraulic cartridge counterbalance valve was abnormal. The original manufacturer was surprised and confused. After disassembling the hydraulic cartridge counterbalance valve, it was found that the installation torque was too large, which could easily cause the valve to jam, and there were also abnormal seals, the original manufacturer had to surrender. Camden tried to find a new manufacturer of hydraulic cartridge counterbalance valve. After a week, it was fruitless. The boss blamed Camden for poor procurement. Camden noticed AAK at Google and found that AAK Hydraulic Valve is SUN's supplier of hydraulic components for 5 consecutive years. He left a message: SUN is unwilling to sample a hydraulic cartridge counterbalance valve, and AAK is able to do a good job? The hydraulic cartridge counterbalance valve shall be durable for not less than 1 year, and its stability shall be guaranteed. I have judged that he is in trouble when purchasing hydraulic cartridge counterbalance valves. According to the hydraulic schematic diagram of the system, hydraulic cartridge counterbalance valve drawings, equipment working condition parameters and working scenarios provided by Camden, AAK engineer found that this hydraulic cartridge counterbalance valve is similar to the hydraulic cartridge relief valves that we supplied to a Russian customer 1 year ago, which had a service life of at least 1 year under extremely cold conditions of - 55 â??. Camden was very happy to learn about the similar customer case of AAK, and requested to customize the hydraulic cartridge counterbalance valve and benchmark SUN. I said that AAK does not pursue whether this hydraulic cartridge counterbalance valve is advanced, but it must benchmark SUN in stability and reliability. At the same time, AAK needs to redesign this hydraulic cartridge counterbalance valve from 3 aspects.
AAK hydraulic valve, adopts URMA reaming technology of Swiss quality to process the valve spool hole in the hydraulic valve block. With the precision, reliable and efficient URMA reaming technology, the high precision of the valve spool hole of the hydraulic valve block is ensured, and the stable surface quality and tolerance range are maintained in the whole hole diameter. Brody, an American customer, had asked about no less than 20 hydraulic valve manufacturers, but no hydraulic valve block manufacturer had the ability to undertake his order for hydraulic valve blocks with special valve spool holes. After 3 days of communication with AAK hydraulic valve, he directly placed a trial order for 200 hydraulic valve blocks. The valve spool hole is the key point in the hydraulic valve block. Many hydraulic valve block manufacturers do not have their own high precision equipment, so they can only process outside. Generally, the outside processing centers only process according to the process parameters, and rarely consider the properties, use scenarios, and service life of machining components. It is difficult to continuously and stably grasp the diameter dimensional tolerance of valve spool hole, coaxiality, cylindricity and roughness. Once such a hydraulic valve block is used, it will directly affect the quality and operation stability of the whole hydraulic system. Brody, who needed to purchase a batch of special hydraulic valve blocks, asked no less than 20 hydraulic manufacturers, but no manufacturer was able to undertake this order. Brody browsed our website, www.aakindustry.com, emailed us, listed us the process parameters of the valve spool hole in the hydraulic valve block, and the internal anatomy diagram, and asked if we could do it? This hydraulic valve block had high precision requirements due to the existence of most segmented structures in the valve spool hole, small diameter dimensional tolerance of the valve spool hole, and many precision requirements such as coaxiality. This processing was very difficult. I was also curious why Brody didn't ask us like other customers what tools we used. Brody said he didn't need a tool for machining holes, but holes. When Brody learned that we AAK hydraulic valve could meet the process requirements of his hydraulic valve block and was willing to make a sample for him to test, he seemed to feel that perhaps only AAK hydraulic valve could help him solve the problem of this hydraulic valve block. When he received our hydraulic valve block samples, he informed us by email on the 3rd day that the test results of hydraulic valve block met the requirements. He was also curious about how we AAK hydraulic valve achieved it. AAK hydraulic valve, adopts URMA reaming technology of Swiss quality to process the valve spool hole in the hydraulic valve block.
AAK hydraulic valve has a proprietary valve block anti-rust treatment technology. A special coating with a thickness of 0.02 ~ 0.03 mm is plated on the surface of the hydraulic valve block. The coating has excellent adsorption, is not easy to fall off and has a bright appearance. On this point alone, it has crushed most of its peers. After several email communications, Russian customer resolutely placed an order with AAK. Due to the limitation of process, most hydraulic valve factories adopt surface painting or conventional electroplating for the anti-rust treatment of the hydraulic valve block surface. Such anti-rust treatment on the surface of the valve block will cause problems in the routine maintenance or repair of the hydraulic valve in the future. It is mainly reflected in that the valve block is easy to be scratched, causing corrosion and increasing system pollution. Besides, falling paint and other sundries are also easy to enter the valve block channel and bring pollutants directly to the system, resulting in secondary pollution of the system and accidents. The trouble is that it is generally difficult to find the problem of rust prevention on the surface of these valve blocks in the short term. Anatoly, a Russian hydraulic customer, purchased a batch of hydraulic valve blocks in March from a factory. There were no problems in the preliminary test and final inspection. However, he continued to receive feedback from consumers in the last month. After setting up and debugging, the surface of the valve block fell off paint, rusted, and even there is pollution inside the system. According to the statistics of the information received, among the 200 products purchased, there are nearly 100 products in this situation now, and only 100 are still on sale. Anatoly found something wrong and immediately asked to suspend the sales of the remaining products. At the same time, he communicated with suppliers for many times for these inferior products, but the supplier's attitude was very bad and had always been unable to give accurate solutions. Anatoly used to interact with us on the B2B platform. We didn't know the problems of his valve block until we received his email last month. For these problems, we talked about the current hydraulic market in the reply to his email. In order to save costs, many peers use very conventional anti-rust treatment on the valve blocks. There are mainly two processes: Directly paint the valve block surface after assembling the components. During component disassembly, replacement and maintenance, it is very easy to damage the paint around the component. At the same time, the fallen paint and other sundries are also easy to enter the valve block duct and cause system pollution After all the valve blocks are processed, a layer of oxide film plating is carried out. The surface oxide film is relatively thin, which is easy to be scratched, causing corrosion and increasing system pollution.
The hydraulic cartridge directional control valve that HydraForce can't make, is customized by AAK for navigation Fossette is from a navigation and aerospace equipment company in Canada, and has been purchasing for 4 years. At the beginning of the year, their customer wanted to customize a marine hydraulic power unit, which was very strict with the hydraulic cartridge directional control valve. He contacted HydraForce for customization. Because of small quantity and tight time, HydraForce could not meet the needs of Fossette. He selected hydraulic cartridge directional control valve manufacturer in Ningbo, who has cooperated for 2 years, to make samples. The manufacturer guaranteed that the geometric accuracy of the valve spool and valve cage is 0.8�¼m, but it was jammed during equipment commissioning. The hydraulic cartridge directional control valve of this manufacturer is inflexible, and the accuracy is 50% lower than the requirement. At this moment, the manufacturer said that 1.2�¼m of hydraulic cartridge directional control valve is the limit, and their engineers can't fulfill their promises. Fossette contacted more than 10 manufacturers of hydraulic cartridge directional control valves, but it was also fruitless. The time was wasted for 6 weeks, the customer was dissatisfied, and Fossette started to worry. Fossette saw on B2B that AAK has released a customer case about "0.8�¼m Accuracy of hydraulic directional control valve", he left a message on AAK Hydraulic Valve website, asking 3 questions consecutively: 1. Accuracy 0.8 �¼m Hydraulic cartridge directional control valve, are you SURE? 2. Customization time? 3. The quantity is small, are you interested? He specially emphasized â??SUREâ?? in capital letters. He may be feared of being disappointed again. I told him that the precision of 0.8�¼m Hydraulic cartridge directional control valve, is already an existing fact for AAK, it is not a matter of SURE or not. I need a complete drawing to evaluate the probability of customization success as a whole. 40 days later, AAK sent 10 customized hydraulic cartridge directional control valves. After that, there was no email from Fossette, and I did not follow it. Generally, the customer will give a feedback 2-4 weeks after receiving the samples. 4 months later, just last week, Fossette informed us that his customer was very satisfied with the marine hydraulic power unit they provided. He was preparing for the annual order and asked me to keep an eye on the production in the workshop to ensure the progress and manufacturing quality of large goods. The hydraulic cartridge directional control valve accuracy within 0.8�¼m, challenges the processing equipment, the technical team and the manufacturer's quality awareness. 1. In terms of finish machining, OKK ultra precision machine tool from Japan is used, and AAK self modified fixture is equipped, accuracy of 0.8 m is not our limit.
Buy hydraulic cartridge check valve samples 3 times a year, and hit AAK with a big order for the fourth time 1 year ago, Ferdinand from Germany left a message on AAK Hydraulic Valve website: Is there a hydraulic cartridge check valve equivalent to HydraForce? Ferdinan bought two hydraulic cartridge check valve samples from the model number I provided, then there was no news. Three months later, he bought another two samples of hydraulic cartridge check valves equivalent to SUN. Six months later, he sent a customized hydraulic cartridge check valve drawing and brought 6 samples, there was no email for 6 months. I think it's a bit abnormal, but if something is abnormal, there must be evil. He bought hydraulic cartridge check valve samples from AAK 3 times a year to test my patience and inspect the manufacturing quality of AAK. I can only comfort myself in this way. Last month, Ferdinand sent an email asking about the lead time for 1,200 pcs of hydraulic cartridge check valve customized last time. I knew that AAK had passed the investigation period of German customers. After communication, I learned that the hydraulic cartridge check valves that he purchased in Ningbo 2 years ago, were tested with 6 hydraulic valve manufacturers before and after. Either the first sample was OK, but the second one was not up to standard; Either the existing valve was tested OK, but the customized valve was abnormal. Time was wasted and delayed their equipment development. It turns out that Ferdinand was feared by some hydraulic valve manufacturers, so he was prudent to select new hydraulic valve manufacturers. This time, they will develop a hydraulic boarding bridge, which requires non-standard hydraulic cartridge check valves. From trial order to large order, AAK has been investigated for more than 1 year. Ferdinand said that the manufacturing quality of AAK hydraulic valves, whether the ones benchmarking international brands or non-standard customized ones, had been recognized by their engineers for their functions and performance, so they decided to place large quantity order of hydraulic cartridge check valves. The reason why AAK hydraulic cartridge check valve is different from other hydraulic valve manufacturers in Ningbo is that we insist on the quality of manufacturing. 1. Not make do with the equipment. No matter CNC machining center or machine tool, only high-precision ones are selected. At the same time, the fixture is upgraded and modified by ourselves, eliminating human error. 2. Materials should be paid attention to. Different kinds of imported high carburized bearing steel should be combined with AAK's proprietary heat treatment process. The hardness of the material has gone up several steps, and its wear resistance has been improved by more than 3 times. The thermal stability and compressive strength of materials have been far ahead of other hydraulic valve manufacturers.
Hydraulic cartridge pressure control valve specially for manifold with off center cavity, AAK assisted Galeno to participate in the exhibition successfully Galeno, from Spain, has cooperated with AAK for 2 years and tried several non-standard customized hydraulic cartridge pressure control valves. At the beginning of this year, they developed a hydraulic windlass to be promoted in the exhibition. They need a hydraulic cartridge pressure control valve for the hydraulic system of the windlass. Galeno got samples from local manufacturer of hydraulic cartridge pressure control valves. After the commissioning, the pressure control of the equipment is unstable. The engineer judged that the cavity of the hydraulic manifold was off center, resulting in unstable pressure control of the hydraulic cartridge pressure control valve after being screwed in. The hydraulic manifold manufacturer needed 2 months to re sample, but the exhibition was less than 50 days, Galeno was worried. Galeno tried to find a new hydraulic manifold manufacturer. When I received his inquiry for hydraulic manifold, I was a bit surprise. After communication, I learned that he encountered unstable pressure control of hydraulic cartridge pressure control valve. I told him that under similar circumstances, it is not necessary to re produce the hydraulic manifold. 1 year ago, AAK developed a specially designed hydraulic cartridge pressure control valve, which was specially designed to coordinate with the off center cavity of the hydraulic manifold. Galeno compared the technical parameters of the AAK hydraulic cartridge pressure control valve and it basically matched the hydraulic system of their hydraulic windlass. 2 weeks after the sample was sent, Galeno informed that the installation of AAK hydraulic cartridge pressure control valve to the equipment was smooth, and the machine test was normal. The prototype was already on the way to the exhibition. His boss was very satisfied with this urgent solution. I told him that the unique design of AAK hydraulic cartridge pressure control valve was beyond the imagination of most hydraulic valve manufacturers. We got inspiration from an old customer. The customer purchased the hydraulic manifold block and the hydraulic cartridge pressure control valve from 2 different factories. After the installation was abnormal, the two factories passed the buck. At that time, we imagined whether it was possible to let the hydraulic cartridge pressure control valve match the hydraulic manifold block with off center cavity, or vice versa. AAK technical team has figured out that the middle thread can be used in the hydraulic cartridge pressure control valve, that is, the floating structure. The connection area of the port can be optimized, and the center of the thread position can be positioned to maximize the flow capacity and minimize the eccentric influence of the hydraulic manifold block cavity.
The manual of hydraulic valve, which is unknown to 90% of people, is broken down by AAK according to "pouring drinks into cups" If someone asks you to write down the operation steps of "pouring the drink from the plastic bottle into the cup", 90% of people think it is simple, and 3 steps are completed: 1. Open the bottle cap. 2. Pour the drink into the cup. 3. Close the bottle cap. I read in a book by a Japanese writer that it is actually 15 steps, rather than the 3 steps that 90% of people think. Pour a drink, take 15 steps, maybe you will laugh in your heart. Look at the decomposition action of pouring drinks by the Japanese writer: 1) Pick up the plastic bottle with your left hand 2) Grasp the cap with your right hand 3) Rotate the bottle cap anticlockwise to unscrew it 4) Put the bottle cap on the table 5) Change your right hand to hold the plastic bottle 6) Take the plastic bottle over the cup 7) Tilt the plastic bottle downward 8) Pour it to an angle that can make the drink pour out little by little 9) Restore the plastic bottle to the vertical state after pouring the drink 10) Put the plastic bottle on the table 11) Pick up the bottle cap with your right hand 12) Pick up the plastic bottle with your left hand 13) Put the bottle cap on the plastic bottle mouth 14) Turn the bottle cap clockwise and tighten it 15) Put down the plastic bottle with screwed cap What did you think of and what should you do? Seeing this, I quickly put down my book and drank some water, it is exploration in my eyes, admiration in my heart, and details of actions. In the workshop of hydraulic valve production, if every operation procedure of our company is more than 15 steps of the Job Manual, and it is written in such a deep and detailed way, then there will be no deviation in the staff training. No matter which operator is changed to operate, everyone is unlikely to make mistakes. I asked the production manager, production engineer, workshop director, section chief and operator of AAK Hydraulic Valve to reformulate the Job Manual of AAK Hydraulic Valve according to the 15 step beverage pouring method. They are also surprised, but they are very motivated to do this deep decomposition. Not only in the workshop, but also in the marketing department of AAK Hydraulic Valve. In terms of marketing, promotion and sales, how to manage the behavior in a specific and detailed way, rather than some abstract and non specific instructions that cannot be executed. Those mega enterprises may say "correct nonsense", but if we imitate it, we can not even know how we â??dieâ??. The Chinese language is really broad and profound. I have seen similar workshop propaganda in other hydraulic valve manufacturers before, "strengthening communication between operators", "Learn from old technicians" and "tidy up the operation post". "Work harder on accuracy to improve customer satisfaction".
The Hydraulic Cartridge Needle valve that HydraForce can't make, AAK has done it in 30 days Rogelio is from Spain and we met 1 year ago. He sent inquiries about hydraulic cartridge valves to AAK for several times. Some time ago, he came to me and asked for help to make a batch of hydraulic cartridge needle valves. The hydraulic cartridge needle valve used on the hydraulic cold drawing machine they sold to Vietnam has expired the warranty period and needs to be replaced. This hydraulic cartridge needle valve is purchased from HydraForce, and it is not a standard part. HydraForce said that this valve was produced 2 years ago, it is out of stock now and will take 3-4 months to produce it. But the customer was not satisfied with this time frame and complained to his boss. In order to catch time, Rogelio contacted more than 10 Chinese manufacturers of hydraulic cartridge needle valves. They either could not benchmark with HydraForce, or they could not meet the time, so Rogelio was anxious. Rogelio remembered that AAK had supplied HydraForce for 9 consecutive years. He believed that I can help him. According to the hydraulic cartridge needle valve drawings provided by Rogelio, the production time is only 30 days. I told him that the lead time was only 30 days, and the manufacturing quality of hydraulic cartridge needle valve was up to the standard of HydraForce, few Chinese hydraulic valve manufacturers could meet these requirements. Rogelio thought that I was ready to give up, he was willing to give AAK 40 days and paid for 100 hydraulic cartridge needle valves the next day. 30 days later, AAK sent 100 hydraulic cartridge needle valves to their Vietnam factory. Rogelio informed by email last week that it was out of his expectation that AAK still completed the production in 30 days. Their customer was very satisfied with their replacement of the hydraulic cartridge needle valves. Rogelio also specifically mentioned that he had asked more than 10 hydraulic cartridge needle valve manufacturers, their lead time was at least 50 days and can not 100% guarantee to benchmark the manufacturing quality of HydraForce. AAK was the only one that could catch up with the delivery date and also benchmarked the manufacturing quality of HydraForce. For this non-standard hydraulic cartridge needle valve, AAK has 3 advantages, which are beyond the reach of most hydraulic cartridge valve manufacturers: 1.AAK adopts Japanese OKK ultra precision machine tool, and the machining accuracy of components can reach 0.01~0.3�¼m. The precision of shape and contour is 0.003 - 0.1�¼m. Its production efficiency is 30% higher, which is the cornerstone of AAK's ability to catch up the delivery. 2. AAK has been hydraulic cartridge valve ODM manufacturer of 3 world top 500 companies for 10 years. Its quality control process is more strict than the ISO certification system. We have been focusing on details and constantly optimizing technology.
