Plant view of production, from material getting, crushing, treating, to extruding, drying and firing;
It's a simple production line, with economical investment.
1. The electrical control system of whole machine is equipped with plc system, operated in graphical interfaces, which with the functions of random signal analysis, failure diagnosis and the parameters setting, guarantee the best running of machine.
2. Px-qt6-15 block making machine equipped with telecommunication control system to make great convenience in monitoring in other place, fault dignosis and system upgrade.
3. Material storing & distributing unit: adopt closed type belt conveyer, which controls the amount of material of hopper strictly. Make sure the material can be used instantly when being conveyed. Prevent the concrete from fluidify in advance owing to the influence of aftershocks, guarantee products moulding smoothly and high qualitatively.
4. Compulsive fast and steady material feeding unit: the revolving degree between material feeding unite and mixer is 360 to feed material evenly, well protecting the humid material against uneven feeding with good density and high quality.
5. Unique and effective mode of vibration: adjust the driving speed of moter by the most advanced technology to meet and guarantee the required demand by the main machine for the different vibration frequency, therefore, to improve the qualify of finished products while shorten the molding cycle.
For aggregates batching and put aggregates into hoisting hopper of mixer; 1 for mixer, water adding in, concrete discharging; 1 for block making, operating the control cabinet; 4 for moving block&pallets to trollies and bringing them to curing area; 3 for moving cured blocks to blockstorage area, cubing blocks and collecting pallets there; 1 for carrying pallets to block making machine.
Comparing with other production lines, this production line needs the lowest equipment investment, with machinery bought from our company, customer can produce blocks and doesnt need to prepare any other equipments. The installation, commission and personnel training needs about 2 weeks.
All plc controlling equipments and the mixer, and the 2 handle trollies and 3 wheel trollies will be provided by our company.
Stage 1. Raw material batching
Stage 2. Concrete mixing
Stage 3. Block making
Stage 4. Block curing
Stage 5. Block cubing
Stage 6. Pallet returning
Stage 1. Raw material batching auto
-aggregate batching plant prepqre sand, scree, etc. With required ratio for mixer
-aggregate belt conveyer carry batched aggregate to mixer
-cement silo store cement
-cement screw conveyer carry cement to mixer
-wheel loader carry sand, scree, etc. To batching plant
Stage 2. Concrete mixing auto
-concrete mixer prepare concrete for block making machine
-water scale prepare required amount of water to mixer
-cement scale prepare required amount of cement to mixer
-air compressor open the discharge hole of mixer
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1.Pl series batching plant is the batching equipment before the mixer, if can prepare the concrete under the required ratio of sand, stone, cement and other aggregate. The equipment made up of storage hoppers, weighing system, feeding system and electric control system.There are two kinds of feeding method: air powered gate and belt conveyor.
2.The series possess of many excellence such as: various structure, high weighing precision, easy to operate, highly automatic.
Portable clay bricks making machine model: SD-220
Production capacity:1500 to 2000 bricks per hour.
Medium size clay bricks making machine: model SF-3000.
Production capacity: 2500 to 3500 bricks per hour.
1. Dimension: 3800*1500*1510(mm)
2. Power: 3.74kw
3. processing length: í-3100
4. Drilling diameter: í-¿¬6mm-¿¬100mm
5. Decorative lines width: í-600mm
6. Stone thickness: í-200mm
7. Auto travel: 0.26-4.38m/min (3-phase 380v)
0.31-5.25m/min (3-phase 220v)
8. Head angel: May be freely rotated
9. Travel distance: The distance may be set as required
10. Curved border grinding: Both inner and external curves may be cut
11. Grinding head rotation speed: 1900/3800 rpm
12. Saw blade diameter: í-350mm.
YK523 HOLE CUTTING MACHINE is one of stone processing machine . it mainly for cutting ellipse or round hole of slab, improve efficiency and quality of processing, especially for mess producing.
Its motor head can circle moving 360ípunder the model guide, speed by VFC, auto lifting, cutting depth adjust available, auto return back after cutting work finish. Motor head has slider, can adjust smaller or bigger size by the same model. It is very easy to operate .
3.Main technical features:
1)The system equipped with PLC control unit includes safety logical module, producing procedure module and fault diagnosis module. Through human machine interface, the long-distance fault diagnosis function can be achieved, thus operators can handle the system smoothly by simple training.
2)Equipped with 4-poster conducting device and mold unit includes cover-mold and base-mold which pressed by each separated hydraulic transmission device and controlled by synchronization unit. Thus, the system so far so durably.
3)Equipped with especially-designed feeding unit including pendulum fork to remove the raw material effectively and evenly.
4)Equipped with hydraulic transmission unit which assembled of high quality elements manufactured by world famous supplier.
5)Using independent hydraulic integrated station, it can avoid the influence of hydraulic system from the vibration of the main engine to guarantee hydraulic system working reliability.its low frequency condition for vibration and high frequency condition for forming so that products can reach satisfied density and uniformity.
6)The system can produce concrete masonry units with a great many specifications by replacing different molds.
4.Options
1)Board stack system: system can stack the board 3-8 tiers for different productions.
2)Secondary feeding system: system can feed colorful raw material to produce many kinds of polychrome pavers and other special products.
3)Molds for other shapes block.
4)can be fully automatic by adding necessary equipments
5)face color device(layered material feeding)for making color paving block.
5.Advantages:
Short cycle time
Advanced technology, integrated vibration, hydraulic system
Good welding techniques, strong structure
High intensity mould vibration, good density and uniformity of brick
Plc intellectual control, make sure integration and accurancy.
equipped with complete logic control, production program, malfunction diagnosis system and remote control function. So it doesnt need a professional person but only need a simple trainning to the operator.
3.Technical features:
1)various models set to block,produce a variety of block wall
2)effective vabrition, material feeding make block high strength and density
3)materials can be waste materials, cost saving
4)short moulding period, easy for operation
5)stripping can be stacking
6)advanced welding technology and imported parts,ensure strength structure.
4.Product advantages:
1)it can produce many kinds of blocks by changing different moulds
2)short forming time,easy operation,labour saving
3)effective vertical table vibration ensure product density .
Features:
It is of various types.
It is suitable for crushing maximum, medium and minimum stones.
The operating principle is easy to be operated.
The structure is simple and it is easy to maintain.
Chemistry gypsum powder production line:ªG building gypsum powder.
Chemistry gypsum is refers to the industrial production process, forms industrial products, such as desulphurization gypsum, phosphorus gypsum, fluorine gypsum, lemon gypsum and so on.Raw material characteristic:the surface water is more than 20%, the ingredient relative is unstable.
Building gypsum powder production technology introduction:
Uses raw material pre-drying , bolling stove calcine that two step calcine technique of production, use car loader to transport raw material from dump site to material basket, by beater, the belt conveyer to transport uniformly to the dryer(the heat source of this place is that burn coal the hot-blast stove), though collection powder equipment vertical transmisslon equipment brought into boilling stove calcined(that furnace heat is the htf stove), after calcination shipped goals mushroom grinding machine modified and cooling, and from promotion transportation to the warehouse, packaging warehouse.
When heating and calcining the dihydrate gypsum, the dihydrate gypsum will be decomposed, we can produce the semi-hydrated gypsum (CaSO4?/2H2O) , that is building gypsum, also called plaster of paris. Because of the different temperature and pressure when decompose the gypsum, we can get different product, a-type gypsum and b-type gypsum. a-type gypsum is high-strength gypsum,b-type gypsum is building gypsum. They are the same technology using mechanisation producing building gypsum. The process can be divided into three system, crashing system, calcining system and milling system.
The machine applies to 90 v groove cutting for aluminum and plastic profiled bar which is clamped and cut by pneumatic drive ; it has characteristics of simple operation , high safety, exact cutting dimension, and convenient maintenance.
Technical Parameter:
Air pressure:0.4-0.6MPa
Air consumption:80L/min
Input voltage:380V 50HZ
Total power:0.75KWx2
cutting depth:0-65mm
Welding length:300-1700mm.
The machine applies to processing glass strip ; it adopts saw bits that can cut off and chamfer angle for glass strip at one time .the machine is horizontal fixed. It has characteristics of simple operation ,stable running ,convenient clamping for ptofiled bar; its work efficiency is high.
Technical Parameter:
Air pressure:0.4-0.6MPa
Air cosumption:80L/min
Input voltage:380V 50HZ
Total power:0.75KWx2
Speed:2800r/min
Welding length:320-1800mm.
