Fuller's earth Transformer Oil Regeneration Plant
Transformer Oil Regeneration Machineï¼?transformer oil
Oil Regeneration Extends Transformer Unit Life
HOPU's mobile regeneration system restores transformer oil by removing acidity, sludge, soluble oil decay products and improves oil colour with Fuller's earth treatment technology. When the treatment is complete, the regenerated oil meets or exceeds international standards for new oil with lower acidity and improved tan delta, interfacial tension, and oxidation stability. The cellulose insulation and internal components of the transformer also benefit from the flushing effect of multiple passes of hot regenerated oil, which helps remove decay products and sludge from internal surfaces.
Advantages of Oil Regeneration
· Extends the transformer life by restoring the qualities of the transformer oil to be similar to new oil condition
· Oil Regeneration is much less costly than changing new oil
· Minimal downtime as a result no revenue loss as Oil Regeneration can be performed â??on-inline or liveâ??/ energized transformer
· Environmentally friendly as the existing oil is reused. There will also be no hazard from oil spills and PCB contamination, including the trouble with the disposal of old oil
· Oil Regeneration removes the sludge build up and deposited on the internal core and coils of the transformer, which a traditional oil change will not
· Oil Regeneration can be continuously performed in most weather conditions and will not run the risk of exposing the internal transformer core to adverse weather conditions during an oil change
Introduction:
ZYD-I Dielectric Transformer Oil Treatment Regeneration Machine is applied to process transformer oil and insulating oil from power plant, power station, electric power company, power transmission equipment, transformers, industrial and mining enterprises, especially suitable for on-site installation, maintenance and purifying high level new oil, or running oil from big power transmission and distribution equipment and transformers on national main power transformation grid, which is above 110-750KV. This special vacuum oil water separator can shorten the oil treatment period for transformer installation and maintenance.
CMM-12R is designed for extension of transformer service life by restoration of dielectric strength and chemical composition of electrical insulation oil. In the process of oil regeneration, decomposition products and acidic compounds are removed, the oil is clarified, its oxidation stability is improved, and gas solvency is reduced. The unique feature of the CMM our units is the ability to regenerate transformer oil directly in a transformer with the transformer either online or offline. The functions of the unit: *Oil regeneration; *Thermal vacuum drying of oil; *Vacuum treatment of transformer; Such regeneration of oil is capable of removing sludge from paper insulation and capturing it with the sorbent. One of the advantages of the regeneration unit is the use of Fuller`s earth sorbent, which can be reactivated many times. This gives the unit the capability to process oil continuously without stops to change saturated sorbent. Even after the sorbent is completely exhausted after 1.5 to 2 years of use, it is completely environmentally safe and can be used as a filler for construction materials and mixes. The CMM 12 our unit is controlled by a computer with special status software. The scanner control system offers the operator full control of all components. The operator can control the equipment, switch to various modes of operation, monitor sensor indications and access event flow. As requested by clients, the CMM-12R can be controlled remotely via the internet. If GlobeCore assistance is required, we can simply connect to the unit through the internet and monitor the entire operation process - if there is a problem, we will see it. Many of our clients purchase equipment for operation in unstable climates, explosive environments and even at sea. The CMM units can be manufactured in various optional designs. The most popular and convenient design is placement of the unit on a one or two axle trailers - this trailer has a metal frame covered with metal sheets and is equipped with an operator room.
Application: Series zyb highly vacuum transformer oil regeneration machine is used for overhauling and installing the electric insulating equipments which can running as energized, such as transformer, oil switch, and mutual inductor. Also it is especially applied to regenerate and purify the seriously exhausted insulating oil and make the oils reach the international standard. As a special equipment for dehydration, degassing, purification process of various kinds of insulating oils in electrical transformers and circuit breakers etc. It is designed on vacuum drying principle, coalescence and separation technique, accurate fine filtration and other zhongnengs'patented technique. The oil technical data after treatment: 1. Gas content less than 0.1% 2. Impurity size less than 1ª8m without free carbon 3. Oil dielectric strength (breakdown voltage) more than 75kv 4. Acidity value less than 0.01 mgkoh/g 5. Dielectric loss factors at 90íµ less than 0.001 Features: 1. Besides the common vacuum oil purifier's function of dewatering, degassing, and eliminating impurities, this machine can regenerate the seriously exhausted oil by removing the polarity materials, such as deep oxides, free carbon in the oil effectively. It can make the seriously exhausted oil reach the normal index like anti-oxidation, acid-base water-solubility. 2. Three ways of using: the vacuum dewatering, degassing, removing impurities system can work independently, so does the regeneration oil system, and also they can work at the same time. 3. Double-stage, high vacuum pressure and high flow rate that help remove water, air, gases, solid particulates and other impurities from oil quickly and efficiently so as to improve the breakdown voltage of oil and maintain its insulating property.
The ZYD Series Transformer Oil Purification/ Regeneration machine is mainly used to improve the properties of insulation oil. It can remove trace dust, water, gas, particulate matters etc. From the insulating oil effectively and rapidly so as to boost performance of transformers, circuit breakers, mutual inductors, cable and capacitors which have insulation system. ZYD Series specialize in purifying transformer oil, insulating oil of high voltage and super high voltage transformer. Additionally, it is also suitable for treating low viscosity lubrication oil. Edges of ZYD Series To remove free, soluble water, carbon, free and dissolved gases and particulate matters, dust from insulating oil, transformer oil, dielectric oil, cable oil effectively and rapidly. With Vacuum pump and Roots pump. Enhance the value of breakdown voltage greatly. Easy handling and maintenance. Inject oil into the transformers. Lower maintenance and replacement expenses. Automatic reverse-washing system will extend the lifetime of filters and improve the performance of the filters. High performance security system including pressure protection device and automatic temperature controller makes purifier operate safely. Utilizes coacervation technology, coalescing technology, separating technology and refined purification technology. To remove free, soluble water, carbon, free and dissolved gases and particulate matters from insulating oil effectively and rapidly. Structure Dehydration (Degas) System 1, The vacuum chamber has flash tower, which can evaporate the water efficiently. Also it has the spraying nozzle with degassing elements design. The heater, being placed on the vacuum vessel, becomes an evaporator. Thus the flash tower of vacuum vessel is three times more than that of the general vacuum vessel. This innovation can dehydrate and degas effectively and efficiently. 2, The optimal structure of the dehydration (degas) system enlarges the surface area of oil exposed to the vacuum system and extends the flowing distance of the oil in the vacuum system. Thus there has sufficient time to remove the moisture and gas from the oil by vaporization. ¡ô Filtering System (particulate matter removal) 1, The filtering materials with variable apertures are made of specialized glass fiber or stainless steel optionally. The sizes of the filtering fiber and aperture dwindle gradually in the different filtering stages. The impurities with different particulate sizes are filtered step by step. The capability of removing particulate matters and impurities is improved greatly by this method. 2, The filtering system has stable and prefect filtering fineness. The filtering fineness has several grades, including 0.5, 1, 2, 3, 5, 6, 10 Micron etc. Oil ¦Â>=1000 after filter. 3, The filtering system is equipped with reverse rinse and filth device. It improves the effectiveness of filtering and extends the lifetime of filter awfully. Oil heating System 1, The unique heater structure heats the oil uniformly. 2, Oil Heater System assures less then 1.0 w/cm2. During the heating process, the deterioration of the oil caused by overheating is avoided. 3, The oil temperature can be adjusted between 20C to 80C. The heater is controlled manually or automatically. The heater will stop automatically when the oil temperature reaches a certain degree. 4, Being installed with safety protection devices, the heating system is secure and reliable. The heater will stop operation automatically when the oil volume of inlet is too low to avoid the damages of the heater. Electrical Apparatus Controlling System 1, The main components of the electrical apparatus made by Schneider, Siemens and so on ensure the safety of the controlling system. 2, Having several protection systems which will avoid oil ejection, overload and over voltage etc. Oil-level Controlling System 1, The oil-level floating ball or infrared liquid level automatic controller system are installed in the vacuum vessel to control the oil level so as to avoid the oil being suctioned into vacuum pump in the operation. 2, The new innovation of eliminating froth can avoid the oil being suctioned into vacuum pump. High quality components The main components parts of Tongrui products such as vacuum pump, Roots pump, oil pump and electric apparatus are from SIEMENS, LEYBOLD, OMRON, SCHNEIDER, HYDAC, TOP, AMICO etc. It ensures oil filtration systems products high quality and reliability. Vacuum Pump Rotary Vane Vacuum Pumps, is a basic equipment used for pumping air from sealed vessels to attain vacuum condition. The vacuum pumps may be applied singly, or as the backing pump of the other kinds of pumps, such as booster pump, diffusion pump, molecular pump and titanium pump etc. it may be used for vacuum film-plationg, vacuum heat treatment, vacuum ca-sting and also air-extraction of electric tubes, bulbs and thermos flaks. The pump may also be equipped in medical institutions and laboratory. Capacity:3740L/Min Ultimate pressure:less than 6*10-2Pa Rotary speed of pump:450 R/Min Motor Power: 3Kw Cooling mode: water cooling, >1L/min Roots Pump Roots pumps can be used as boosters combined with backing pump. Of a rotary vane vacuum pump,or a liquid ring vacuum pump. But they can not be used to exhaust No Water-cooking silent running due to specially selected gears Overflow valve which permits the pump to be swiched on at atmospheric pressure and gives shorter evacuation times Standardized ISO connections Smooth running due to dynamically balanced rotor Low operating costs with high pumping speed in the medium-high vacuun range No friction of moving parts in the compression chamber due to even gaps between rotors and housing walls. Capacity:1250m3/h Ultimate pressure: 5*10-2Pa Rotary speed of pump: 2890r/min Motor Power: 4Kw Cooling mode: water cooling, >2L/min Instrumentation options Foam Level Detector When there is foam in the tank and foam reaches a certain level (resetable), a signal will be sent to the magnetic valve, the magnetic valve will automatically shut on. The foam will be removed quickly. After removing foam, the magnetic valve will shut off. Unit Type: set Package Weight: 40.0kg (88.185lb.) Package Size: 60cm x 25cm x 65cm (23.62in x 9.84in x 25.59in)
Supplier: Transformer Oil Regeneration Machine, Transformer Oil Degassing Unit, Transformer Oil Filtration Machine, Remove Moisture From Transformer Oil, Regenerate Transformer Oil Machines, Measuring Equipment For Transformer Oil (laboratory)
Transformer Oil is highly purified non-inhibited high performance mineral oil of Class 1 category of electrical insulation oils, confirming to IS 335:1993 It is use to insulate and cool transformer coil and to quench� electric� arcs� that� form between� contacts� of� switchgears,� circuit� breakers� and� rheostats� using� mineral insulating oil. BENEFITS High insulating capacity. Effective cooling and heat dissipation due to low viscosity. Minimum risk of fire due to very high flash point. High demtilsibility to ensure good separation of water in case of accidental pollution. No impurities e.g. water, dissolved gases suspended solids, etc.. Excellent oxidation stability. Minimum consumption of product due to low volatility at operating temperatures.
Supplier: Bonny light and other crude oil, heavy duty machine and equipment
Buyer: Crude oil, metal and heavy duty machines
Application: This kind of purifier is applicable to purification of various used black engine oil from transport facilities such as ship and automobile. This machine can remove the tiny impurities dispersed in oil such as carbon particles and deep oxides, as well as bad substance such as colloid and bitumen. Thus, the clarity of oil is recovered and the color of used black engine oil is restored. Features: 1. This machine adopts physical & chemical theory to get the refined and regenerated oil. 2. with the special waste gas collecting and absorbing device, this machine can stop most of the harmful gas going into the air and be friendly to the environment. 3. The fine filtering system use fully-automatic filter press with liquid press method to remove impurities, which have big area to filter impurities and can be operated and maintained easily. 4. The advanced fully-automatic temperature controlling system, liquid-level controlling system, defoaming controlling system, pressure protecting system and excellent equipment can ensure operation of the machine with high performance. 5. Indirect heating used by the heating system to ensure waste oil to be heated evenly and the temperature of waste oil to be stable. 6. The vacuum system is used for high-level removing the micro water and the left gas of the waste oil. 7. This machine also installed phase-sequence and open-phase protection and creepage-proof protection. Technical Parameter List Name Unit ZLE-ó± ZLE-ó= ZLE-ó= ZLE-ó( Capacity Kg/D 1000-2000 2000-4000 4000-8000 8000-16000 Recovery Rate % 80-95 (or follow requirement of waste oil ) Working Pressure Mpa í_0.4ú¡0.6 Noise dB(A) í_65ú¡80 Power Supply V/Hz 380/50ú¿or at userí»s optionú¬ Whole Power KW 55 70 90 120 Weight KG 2500 3500 5000 8000 Remark The capacity is based on that the oil purifier works 8-16 hours per day. Wooden case.
Supplier: 4cst, 6cst, 8cst, etro4, etro6, naphthenic base oil, equinas 4 group 3 base oil, equinas 6 group 3 base oil, equinas 8 group 3 base oil, equinas tfo 60i high quality inhibited transformer oil, equinas tfo 60u high quality un inhibited transformer oil, drilling fluid, melamine powder, clinker, urea, chemicals, base oils and other petroleum products, industrial salt
Services: Marine transportation and logistics
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BASE Oil-SN 60, 70, 150, 300, 500, 600, 650 & BS 150.