Puff Snacks Processing Line can process various direct cereal based snackswith a wide variety of recipes and shapes.
Main Equipment:
Puff Snacks Processing Line can process various direct cereal based snacks with a wide variety of recipes and shapes.
Technical Features:
Extruded Snacks Processing Line leverages Qunlongâ??s unique twin-screw extrusion technology and are highly flexible and stable. It can be quickly and economically modified to manufacture innovative new products such as inflated products, chips or bread snacks, with simple-to-install additional equipment.
Flow Chart: Mixing - Extruding - Drying - Seasoning - Cooling
Puff Snacks Processing Line
System Advantage:
Advantages of Puff Snacks Processing Line:
1. Productive and controlled manufacturing: continuous and automated high-capacity processing, fast automated changeovers, recording and management of settings and recipes, quick and easy die changes, easy cleaning and maintenance
2. Flexible, facilitating product innovation
3. A diversity of raw materials, using a wide range of ingredients (flour or meal using refined cereals, exotic raw materials such as classical cereals, etc.) and process flexibility to enable changes in product features (particle size, moisture or variable fat content)
4. A variety of operating conditions to produce specific textures and densities
5. A wide range of sizes, shapes and fillings (with optional co-extrusion kits)
6. Cost-effective: HTST (High Temperature Short Time) intensified transformation process generating savings in raw materials, water and energy; very hygienic processing and easy maintenance; compact design with reduced floor space requirements. Advanced automation designed by our experts ensures precise process control, resulting in consistent and repeatable quality.
Application Scope:
Technical Parameters of Puff Snacks Extruder:
Model Capacity Power Dimension
QL-65 120-150kg/hr 52kw 25 x 5 x 3m
QL-70 200-260kg/hr 86kw 28 x 5 x 3m
QL-85 300-500kg/hr 140kw 32 x 5 x 3m
This Single -screw fried wheat flour snack processing line uses wheat flour as raw material which is extruded and shaped by the single-screw extruder. The snack will be in different shapes by changing the moulds, such as pizza rolls, shell, screw, ring, star, chip, stick, etc.After fried and flavored, the final snacks will be crispy and tasty. This line has features of continuous working, stable performance, and reasonable design.
The auto double screw snacks food process line adopts advanced share extrusion technology, which can extrude products with different textures and tastes out of double-screw extruder at the same time. It can produce a variety of core-filling food which are popular in the market, such as fragrant chicken, core-filling rolls, etc. It can also produce nutritional powder, grain gruel and many other snacks by changing moulds and assistant equipments. This automatic process line is of leading level for its superior characters "Normal materials, convenient operation and maintenance, lower power consumption, higher output".
Pet food process line endues pet food with the amount of nutrition, digestible structure, novel shape, and unique taste to meet with theneeds of modern market. The dog chewing food is extruded into a variety of shapes such as stick, bone, etc. This kind of food not only canprovide nutrition to dogs, like protein, fat, vitamin, etc, but also satisfy the dog nature hobby, benefit to its strong teeth, cleanness of mouth andteeth, and prevents disease
CE standard full automatic kurkure cheetos making machine This Fried cheetos kurkure niknak processing line can use corn grits instead of the powder material to produce the irregular stick sanack.This extruder is specially designed with one screw only for such cheetos, kurkure, or niknak. After shaped from extruder, the products will be sent into the rotary sifter to take down extra grits sticky on the surface. The waste grits can be collected and used again as raw materials. So this processing line can lower down the production cost. After fried and flavored, the final cheetos or kurkure will be more tasty and crispy.
This Fried cheetos kurkure niknak processing line can use corn grits instead of the powder material to produce the irregular stick sanack.This extruder is specially designed with one screw only for such cheetos, kurkure, or niknak. After shaped from extruder, the products will be sent into the rotary sifter to take down extra grits sticky on the surface. The waste grits can be collected and used again as raw materials. So this processing line can lower down the production cost. After fried and flavored, the final cheetos or kurkure will be more tasty and crispy.
Tortilla chip process line uses corn powder, corn starch, and rice powder as main material which are extruded, punched into triangle, round,square shapes, and then baked and flavored. Such snacks with crispy taste, rich nutrition and digestible structure are very popular with many people all over the world. And most important, the waste punching chip can be reused after grinded into powder, which can greatly reduce the production cost. Flour mixer Screw conveyor Double-screw extruder Puilling machine Cutter Z-shape conveyor Rotary separate sifter Vibrating spreader Elevator Oil curtain fryer Vibrating De-oiler Flavoring line
This process line is one of the newly developed double-screw extruding techniques of our company. The traditional stir-fry handiwork has low efficient and less usable raw materials, and its sanitation and quality are difficult to control. The double-screw extruding technique makes up those lacknesses. It not only can process grain materials, like buckwheat, oats, etc. but strengthen the nutrients to produce multi-functional nutritional healthy food, such as slimming grain powder, buckwheat powder, black sesame paste, red chinese date thick soup, etc.
This process line uses rice as the main raw material, and some other vitamin and mineral material can be chosen as the products required.The material is extruded into rice shape by the double-screw extruder, dried to needed moisture content, and eaten after boiled 5-8min. The extruding technique makes it possible to strengthen the micronutrient in the rice and solidify it. Technical Parameter MODEL Installed power Power consumption Capacity Dimension SLG65-CJ Nutritional rice process line 53.52kw 34.8kw 100~150kg/h 16200, 1200, 2200mm SLG75-A Nutritional rice process line 127.24kw 82.7kw 200~300kg/h 19780 2100 2300mm SLG72-E Instant rice process line 489.77kw 342.84kw 700~900kg/h 59900 90007000mm Flour mixer Screw conveyor Double-screw extruder Cooling vibrater Air conveyor 5-layer electricity dryer
This process line uses potato starch, corn starch as main materials to produce a variety of twice extrusion food in different shapes which are popular in the market, such as crispy pea, shell, screw, square tube, round tube, wave, etc. This process line is characterized by unique technics, rational configuration, high automation and stable performance. It can finish steaming, extruding and shaping in one step without a boiler. The products have similar shapes to the real one and taste crispy and delicious after fried.