Xk-160 Open Mill

Continuous operating mixing machine Sandychen: Function Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , we have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow: It is efficient as it works long; It does not result in power wasting as there is no idle-running; It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine; It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.  it takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically. It is a new type of mixing machine which is highly recommended in rubber product processing.

Xh-401ae two roll mill The main function of this machine is to ensure your products¡¡¥ quality and colors meet exactly the demand of your clients¡¡¥; afterwards the experimental results and the right proportion can be applied to production lines. This machine is capable of mixing raw materials and accessory ingredients evenly for testing. Technical parameters rade Temperature controller: rkc from japan Heating mode: electric heating Temperature precision: +-2 degree centigrade Motor: one taiwan chengbang speed reducing motors Transmission mode: chain wheel and chain transmission Weight: about 500kg Note: the main configuration is as follow: Rkc temperature controller (japan); temperature sensor (japan); omron relay (japan); shilin contactor (taiwan); yangming ssr (taiwan); ckc timer (taiwan); taiwan taizhan heating tube (taiwan); taida frequency converter, etc. Wooden case, international standard

Rubber mixing mills manufactured by our company have the models xk-160-xk-550(560), and we also manufacture refiner and gel breaker;classified by the perspectives of product standard and technical progress, the open mills manufactured by our company are coexisting with three generations of products: The traditional models of national reserved standards, that is, single output axis, which is driven by big and small gears and the differential motion of front and rear rollers are realized by speed ratio gears. National latest standards, that is, the output of reducer is double-axis output, and the roller is directly coupled by the universal coupled by the universal coupling. As for the double-axis output models have the disadvantages of high costs, we have developed the single-axis output open mills with a relatively lower cost, and such a model is an exclusive model of our company and is favored by the consumers

Rolling mill manufactured by our company have the models xk-160-xk-550(560), and we also manufacture refiner and gel breaker;classified by the perspectives of product standard and technical progress, the open mills manufactured by our company are coexisting with three generations of products: The traditional models of national reserved standards, that is, single output axis, which is driven by big and small gears and the differential motion of front and rear rollers are realized by speed ratio gears. National latest standards, that is, the output of reducer is double-axis output, and the roller is directly coupled by the universal coupled by the universal coupling. As for the double-axis output models have the disadvantages of high costs, we have developed the single-axis output open mills with a relatively lower cost, and such a model is an exclusive model of our company and is favored by the consumers

We make open mixing mill models from XK-160 to XK-610 Usage: For rubber & plastic compound mixing and sheeting Model: X(S)K-160X320 X(S)K-230X635 X(S)K-250X635 X(S)K-300X700 X(S)K-360X900 X(S)K-360X900 X(S)K-400X1000 X(S)K-450X1200 X(S)K-550X1500 X(S)K-610X1730 What are the options and configurations? 1. Driving system: Bull gear drive, single shaft output or double shaft output for your choice. 2. Roller gap adjustment: by manual or electrical (motor drive) for your choice. 3. Roller support: by nylon bush or bearing rolls for your choice. 4. Lubrication system: by grease or oil pump for your choice. 5. Stock guider: movable, fixed or hydraulic for your choice. 6. Gear reducer: ZSY harden tooth reducer. 7. Electrical components brand: CHINT, Schneider or Siemens, etc. for your choice. 8. Stock blender optional.

Supplier: Rubber kneader, internal mixer, banbury, open mixing mill

Type xk-150 Xk-250 Xk-300 Xk-360 X(s)k-400 X(s)k-450 X(s)k-560 Working diameter of rolls (mm) +150 +250 +300 +360 +400 +450 +560 Working length of rolls (mm) 320 620 750 900 1000 1200 1530 Working linear speed of front roll(m/min) 8 15.1 15.1 16.25 18.65 24.5 27.7 Max gap (mm) 10 10 10 10 15 15 15 Capacity per.Batch(kg) 1-2 10-15 15-20 20-25 18-35 25-50 50-65 Driving motor power(kw) 7.5 18.5 22 30 37 55 95 Overall dimension (mm) L 1080 3400 3580 3940 4250 5200 6120 W 796 1350 1550 1780 1850 2380 2280 H 1415 1500 1695 1740 1870 1770 2000 Weight (kg) 1100 3500 5205 5670 7600 13000 22000 Notes Bearing Nylon bush grease lub copper sleeve oil lub Nylon bush grease lub The machine is mainly used in rubber & plastic pruducts factory: natural rubber plasticating, raw rubber and compound mixing, as well as rubber warm-up and rubber sheeting. As a open type two roller mixing mill, it consists of seat, frame, roller, driving gear, lubricating device, cooling and heating device, adjusting device of roller nip, safety brake, motor and reducer, etc. The roller, with smooth surface after polished, is made of chilled cast iron. Steam and cooling water can be inputted in the empty roller to adjust temperature of roller. Two rollers rotate reversely with different speed, so that rubber materials are drawn into the gap of the two rollers for processing.

Supplier: Rubber mixing machine, dispersion mixer, mill, open mill, internal mixer, banbury mixer, mixer, screw extruder, double-screw extruder, screwless extruder

Intensive mixer in China 1. The mixing chamber is forged of the jacket type providing good cooling or heating effect. Its working face is built up by welding with sintered carbide to resist abrasion and corrosion. 2. The rotor shaft is bored and welded with the banbury rotor, forming the integrated construction. Water or steam can be led through the cavity to cool or heat it. The rotor wings are built up by welding with sintered carbide on the top and two side surfaces to resist abrasion and corrosion. 3. The hydraulic sealing that is pressurized externally is used for the end faces of the rotor. The pressure is adjustable and the sealing effect is good. 4. Operation of the discharge door is driven by the double-rack tilting cylinder with the crank retaining mechanism so that installation is easy, the start pressure low, the mechanical efficiency high, and the operation safe and reliable. The discharge door is of the drillhole cooled type and the working surface is built up by welding with sintered carbide. 5. The advanced plc control technology and the intelligent display terminal are used for the control system. It provides the functions of intelligent operations and information indication in chinese characters, such as setting the control parameters to the userí»s requirement, giving appropriate prompts about the operation steps, dynamically displaying the mixing process parameters and detecting faults and giving alarms, which improves the reliability of the control system.