Pdc insert cutters is composed of polycrystalline diamond (pcd) and cemented carbide substrate, which is a kind of super-hard composite produced under ultra high pressure and ultra high temperature.
The manufacturing principle is same as that of ordinary pdc. But the shape of diamond layer is different for different application. Spherical insert (zq series), conical insert (zz series), flat insert (zp series) are available.
Pdc insert mainly have the spherical shape, conical shape, etc. It mainly used for drilling or dange protection teeth for roller bit and dth bit, we make these pdc inserts by customers drawing , and can make the diameter ranges from 5 to 25mm, the height ranges from 5 to 30mm.
Product advantages:
1.Material: 100% virgin raw material with submicron and average grain size.
2.Types: standard, conical, parabolic, ballistic
3.Excellent bonding between diamond particles.
4.Tolerance: strict tolerance extent control, which can reach +/-0.01mm
5.Physical performance: high hardness and impact toughness, very good mechanical & chemical stability
Advantage:
1.High wear resistant---higher than that of conventional inserts by an order of magnitude
2.High impact resistance---times of impact with high energy (120j and 240j) can reach 6 times continuously (3 times each) without damage.
3.High thermal stability---thermal cycles in air of 750can be above 20
Application field: oil field drilling, oil mining, coal mining
Quality: iso 9001:2008 quality control system
Packaging: plastic box+out carton
STANDARD PDC CUTTER The PDC Cutter produced by the PDC cutter manufacturer combines a polycrystalline diamond layer for hardness and wear resistance with a cemented carbide substrate for strength and impact resistance. Polycrystalline diamond composite, a super hard material, is formed by sintering single-crystal diamond micro powder with binders, typically cobalt or nickel, under high temperatures and pressures. Diamond composites used for drilling are primarily flat, though some specialized shapes include cylindrical or a combination of cylindrical and hemispherical forms. Types Of Standard PDC Cutter PDC Insert Top Tool employs a sophisticated synthesis technique to fabricate PDC Cutters, seamlessly integrating the merits of diamond and cemented carbide. Cambered Face PDC Cutter This type of the PDC cutter is different from the common ones. It has higher impact resistance with its cambered face shape of diamond surface. Conical Shaped PDC Cutter Our conical PDC cutters focus more stress on rocks due to their shape and have a thicker diamond table for better impact strength and wear resistance. In tough drilling conditions, they boost the drill bit's performance and ROP. Domed Shaped PDC Cutters The PDC steel body bit, designed for dome PDC cutters and PCD inserts, offers fast drilling and efficient rock debris clearance with less mud. Ideal for complex hard-layer drilling, its spherical tungsten carbide enhances bond area. The claw-designed interface between PCD and tungsten carbide reduces stress, improving toughness, strength, and longevity. Ridge Shaped PDC Cutter Our organization introduced a ridge-shaped diamond composite sheet with superior abrasion resistance and impact toughness. Its unique inclined surface structure reduces the risk of collapse and stress concentration, making it ideal for coal fields and oil well drills.
Supplier: PDC cutter cutting tool CBN insert
Supplier: PDC bits, matrix body bits, steel body bits, tricone bits, tungsten carbide insert bits, steel tooth bits, drag bits, drill pipes, centralizer, hummer union, safety clamps, tongs, elevator
Nuts: Hex nut, hex heavy nut, hex jam nut, dome cap nut, nylon insert nut, nylon insert lock nut, weld nut, long nut, square nut, loosproof nut, wing nut, special nutík Dia.: from m1.6~m50, #1~2-5/8í¿ Standard export packing
Split sets rock bolt :(friction stabilizer) Split sets rock bolt is used together with dome plate and net for reliable ground support in mines, tunnels, slopes, or wherever . 1.Features : (1)split sets bolt is made from high strength steel tube that is a slotted steel tube, with one end tapered tip for easy insertion into a drill hole. The other end has a welded ring for holding the bearing plate. A ring, or collar, is welded on the outer end to hold a domed plate to the rock surface. (2)the bolt is inserted into a hole slightly , the diameter of hole is smaller than the tube. When drive the rock bolt into the hole, the tube of bolt is compressed and the slot is partially closed , that make the strata and the bolt be a whole body, .All strain of bolt wiill support to the strata tightly. When surrounding rock is shaked by explosion, anchor capacity increasesed higher and supporting effect is perfect. (3) fast and easy installation with hand held or mechanized equipment . (4) be used in a variety of ground conditions for immediate ground support, but is not suitable for very soft strata and permanent support. (5) provide support in radial and axial direction . 2. Recommended hole diameter calculation: (1) in the rock stratum : a diameter of hole: (0.9-0.95) diameter of bolt Depth of hole: length of bolt +100mm Deflection rate of drilling :
The feature of the PCD inserts: 1. The PCD insert meets the international ISO standard, size can be customized too. 2. In highly abrasive, extremely hard harsh geological environmen.PDC insert' life can reach 3~5 times than the normal carbide inserts. 3. The cutting edge of PCD insert is sharp, the hardness and wear resistance of the PDC insert is 100 times than the carbide inserts (theoretical value). It can realize high speed cutting and hard material cutting with high work efficiency and facilitate fast clamping. 4. Our PCD insert can be used repeatedly, which helps to lower your processing cost. 5. Reduce equipment loss and influence to the device of load mutations. PCBN Products: Grade & Option For Machining Place of Origin: Hunan, China (Mainland) Brand Name: ZZ Hardmetal Model Number: standard Material: Hard Alloy Usage: External Turning Tool Hardness: 3000~3400HV(MPa) Coating: PCD/PCBN Workpiece: steel, cast iron, non-ferrous metal stainless steel, aluminium Quality: long life and high working efficiency Application: Machining Cutting coating Grade: ZZ3500, ZZ3600, ZZ7000, ZZ7500, ZZ7600, ZZ9000, ZZ9500, ZZ9600 Certification: ISO9001:2008 Cutting Condition: Dry/ Wet keyword: diamond insert
Api hole opener/piling bits/tricone cutters/reamer drilling Product specifications We can supply tricone cutters, tricone cones, reamer bit, hole opener bits, piling bits 1. Used in construction and foundation 2. Very large customized diameter 1)-cutting structure The reamer mainly consists of four or more cones. Cutting structure with premium tungsten carbide hardfacing or premium tungsten carbide insert of formulas and new techniques is utilized, and increases wear-resistance capability of reamer. The pilot is three cone bit (tricone bit). 2)-seal and lubrication High performance hnbr o-ring for bearing seal and advanced grease for lubrication. 3)-product application It is suitable for the large size well, mining and infrastructure applications. 4)-main availability, (bit sizes and cone types can be customized as you special order) Normal diameter Iadc Inch Mm 15” 381.0 117, 127, 517, 537, 617, 637 28” 711.2 117, 127, 517, 537, 617, 637 32” 812.8 117, 127, 517, 537, 617, 637 38” 914.4 117, 127, 517, 537, 617, 637 Why choose us: Because * we are the factory directly, you can get the bottom price base on high quality. * we can offer excellent customer service and prompt delivery. * all our products have to be inspected again by our qc before setting out . * high quality packages are provided to retailers and importers. Contact us now for more details… Iii- our other main products: Tci tricone bits (2 7/8"-36") Steel tooth bits (2 7/8"- 36") Pdc bits (3 7/8"-17 1/2") Drag bits (3" -15") Hole opener/reamer bits (13"-58") Other drilling tools (drilling pipe, casing pipe and so on)
Name: PCD Cutting Tool Blanks Brief IntroductionMore SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine. Type: Triangle, Cylindrical, Square, Flake, Etc Details More SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine. They Are Applicable To The Processing Of Non-Metal Materials As Wood, Ceramics,Intensified Planks And Non-Farrous Material As Copper And Aluminum. We Can Supply All Kinds Of PCD Cutting Tool Blanks That Diameter Can Reach 58mm . Model Product No Ang Diameter (Mm) Thickness (Mm) MoreD30 360 30 1.6, 2.0, 3.2 MoreD42 360 42 1.6, 2.0, 3.2 MoreD48 360 48 1.6, 2.0, 3.2 MoreD51 360 51 1.6, 2.0, 3.2 MoreD58 360 58 1.6, 2.0, 3.2 Note:The Products Can Be Manufactured Per Customer Request As Non-Standard Shapes Such As Rectangular, Square, Triangle, Rhombus, Sector And So On. Advantages: 1. High hardness, abrasion resistance and impact resistance 2. High speed, good surface finish, long life and high efficiency 3. Cutter layout is force balanced to drill a precise round hole and reduce bit whirl 4. Gauge pads have tungsten carbide inserts for maximum wear resistance 5. The diamond layer with thickness over 1 mm increases abrasion resistance of PDC cutter Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
Casing 01.01-38M Jiangsu Rushi Spring coil SL001.05.07 BUSHING, PN.920-13-0 scr bridge is cool 6 pulse 1400 amp 750vdc Top seal FZ897.21.06.03 Cone Pin for Lifting Arm 992161-06 YHV60-HP0 stainless steel high speed dome camera Pneumatic Cylinder 65140 Spider VALVE N6 35028413 Seal 230-2751H677 Hand pump SB-21,14 (x2) 9160800000 Jaws 1.03.07.001 NSX160F TM160D-3 POLE CIRCUIT BREAKERS Piston lever 01.921.00A Double actinq cylinder QG.00 GS2â??Z75x58 YHQC-330A fully sealed HD smart dome camera 8H-7521 Automatic transmission magnetic filter WG05708021-32S-22-2 Roller chain 82 section Hydraulic motor 6K-625 TQ340-222 Weatherproof Sounder-Strobe light-Combination AXL08 Ceramic bushing Derrick G0006015 GH3101-05.25Liner end cover AC315002-22-Lock Ring Composite cable 10x0,75+SYWV-75-F O-ring 9090360700 for Diverter DIV37-1/2"-500 BEARING -B605 TIMKEN L102849/L102810 FOR GILL 600 TONG 5127040706-Quick eXhaust valve G3/8 Contactor Schneider Electric LC1D80Q7 Green indicating lamp 3301018340 Rotary disc for hydraulic key ZQ 203/100 ZQ203-033 Brake band 01.06.01-00 VALVE ASSEMBLY (API 6 )GH3101-05.17.00 Holder Valve stem guide RS11309.05.05.01 Spare parts kit for pump F1300 Fuel Filter element 840.1117040 LUBE PUMP, PN.H01-1001-040 609 or 680Sealant Jaw assembly, 9 5/8 for hydraulic wrench TQ340/35YA Senzor de presiune a aerului pentru EDS Druck PTY 651 P = 200psi g Un = 9-30vdc Iout = 4-20mA NUT HEX SLOTTED 50512-C MS Metal Seal 292-04-12 UNS N08825 Incoloy 825 Shaft Eccentric 1FXX367 SLIDE, LOWERGH3101-04.12 RESISTANCE 120Q 1/4W 690102439 HP Element EXchange Kit PJ08108-AC-0031 146-5432 Auto-lubrication line filter GH3101-05.01.03Nut:1 1/2-8UN-2B(SPL) Seal ring R44 NB800G.23/3NB-800F fender AH1301010408 Screen WMONXL120C Swaco Mongoose pad JC055.02.08 HAMMER UNION 2" X 15000 PSI" 1502 CONN O-RING BOSS/37 56529-8-8-S Bearing NU3036X2M/C4 Air bag assy. for DW5401900004 Collapsible connection 812-0520 DRAGON PRODUCTS QWS-2500 pump O-ring 1.386X0.03147930 57412520 Air filter Pump Drive BZ2-470 Air Conditioner control board YORK 1843639 PO check valve H10071 Mechanical seal RJ11148.09.13.02 Seal ring GH3161-05.31 Honghua Reduction gear oil hydraulic motor 30156326-36S Screen box PWP HDF-5 A60 MAN RIDING BELT HCB-1 Switch magnetic CUMMINS3050692 Fuse Core 2A P/N:02220020002 Jaw plate assembly 8 ZQ203-100 hydraulic pump A10VS018DFR1/31R-PPA12N002.1.01.001 Fuse 12kV,In=2A,Ia=50kA,E=194mm,D=25m FLX-OT1200020I194N ABB Uplift box GNZS594E-02-07 Three way brake connection ZY002.08 Y-ring for 13 5/8"-10000psi BOP SKZF101.01H Flange GH3161-05.16G Inserts 2-7/8" 73 mm 65652-2 set of 4 O-RING 140 X 3.1 FOR KEER PUMP; GB1235-76
