Continuous waste plastic pyrolysis plant is an industry that converts waste plastic & tires & rubber and other waste materials into Pyrolysis Oil, Carbon Black & Hydrocarbon Gas.
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Continuous waste plastic pyrolysis plant can reduce the volumes of the waste products and help human protect the environment. And the plastic has been one of the most common materials since the beginning of 20th century because of its durability, low cost and light weight. Plastic makes up around 30% of all rubbish collected. This includes plastic bottles, containers, plastic wrap, packaging, electronic goods, car body parts, etc. Because the plastic is slow to degrade, this kind of waste becomes a problem for many people. As we all know, plastics are not only pollute the lands, waterways and oceans, but also affect the marine animals and humans, leading to the metabolic disturbance. So, solving the plastic pollution has become the imminent thing and is the primary task for people.www(dot)china-doing(dot)com
Doing fully continuous plastic pyrolysis plant is more popular in the market than batch pyrolysis plant and semi-continuous pyrolysis plant because of the high degree of automation and larger capacity. For the large capacity, the daily capacity can be 30 T. Speaking of the high degree of automation, continuous plastic pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging slag from the other side continuously. Workflow of fully continuous plastic pyrolysis plant: 1. The processed raw material is put into the pyrolysis reactor automatically. When the inner temperature of the pyrolysis reactor reaches related degree, the oil gas will be generated. 2. Then the oil gas goes into the catalyst chamber firstly. In the catalyst chamber, the heavy oil gas will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up to the condenser, and then be liquefied into oil. In the hydroseal, the combustible gas will be desulfurated and cleaned then recycled to heat the pyrolysis reactor. 3. The smoke produced when heat the reactor will be cooled down, then enters the de-dusting system. In the spraying tower, the smoke will go through the water washing, water spray, and ceramic ring adsorption, so the smoke can meet the EU environmental protection and emission standards. 4. As for the carbon black, it will be discharged by the auto screw discharger. Final products of fully continuous plastic pyrolysis plant: Both the fuel oil and the carbon black produced by the cracking process can be directly marketed. If you want to get higher market value, you can further process them ,and we have specialized equipment for this,waste oil distillation machine ,carbon briquetting machine and grinding machine. Fuel oil can be refined to light diesel oil, carbon black can be made into carbon black pellets for combustion, or milling to carbon black fine powder, used in the production of plastics, rubber soles, paints and so on. Non-condensable gases can be recovered as fuel heating the reactor, which saves fuel costs.
Doing group continuous waste plastic pyrolysis plant can process 30-50 tons of waste plastics (such as PE, PP, PS, ABS, pure white plastic, pure plastic cable, pure purchase bag etc.)per day, which can work continuously for 24 hours without a stop. In a word, the latest continuous waste plastic pyrolysis plant has the features of small size, small floor area, simple operation, less operator etc. To a large extent, the new device not only saves the operating costs, but also improves the work efficiency.www(dot)doinggroup(dot)com Continuous waste plastic pyrolysis plant is mainly composed of moving horizontal pyrolysis reactor, hot air circulation heating system, oil gas filter, spray cooling system, secondary fire retardant damper, strong spray de-dusting system, oil gas recycling system, feeder system, discharging system, pressure and temperature multipoint monitoring system, central electric control system. All of parts are manufactured with high-quality materials and advanced technologies, so the quality of this plant can be guaranteed.www(dot)doinggroup(dot)com The latest continuous waste plastic pyrolysis plant adopts the screw feeding sealing system technology, which is hold by the companyâ??s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity. Impeccable electrical control system save labor costs. Three waste utilization reasonable recovery can basically realize of zero emissions, safety and environmental protection. z
Plastic products, there are all aspects of our lives, on the one hand he brought convenience to our life; the other hand, from a variety of waste plastic generated garbage, but also to our living environment hazards. Based on the intermittent plastic pyrolysis plant, DoingGroup has developed a new type of fully automatic plastic pyrolysis plant. The equipment uses a precise calculation of cracking system, high degree of automation, continuous feeding, continuous slag discharge, 24-hour non-stop Run, without stopping the cooling and then slag. Working process: 1. The first plastic waste into plastic crusher, crushed waste plastic processing. 2. The broken plastic into the automatic continuous plastic cracking equipment. 3. Without any operation, you can get fuel. 4. Equipment produced in the reactor carbon black, will be automatically discharged at the end of the device. The main advantage: 1. Accurately calculate the system to ensure full cracking, high oil yield. Indirect heating, long service life. 3. Continuous feed. Continuous slag discharge, saving time and effort. 4. Automatic, PLC control, save manpower. 5. Pyrolysis reactor with internal rotation device, without the need for regular pause to replace the sealing material. 6. Single handling capacity, small land area. Contact: Ms Bonnie Phone: +86-371-5677 1821 Mobile/Wechat/Whatsapp:0086-135-2669-2320 Skype: bonniezhao2 Email: oilmachine@doinggroup.com http://www.recyclingpyrolysisplant.com http://www.doinggroup.com
There is no doubt that continuous waste plastic pyrolysis plant is based on batch equipment design, so their main pyrolysis process is consistent with the principle, the latter is only more intelligent and easier to operate, which also reduces the more manpower and material resources. Its main advantage over small pyrolysis equipment is that it can continue to work 24 hours a day. There is no need to stop in the middle because of loading and unloading or cooling, which can save a lot of time and make the whole process more efficient. First of all: Put the collected plastic products into the plastic crusher and crush the waste plastic. This will not only save space but also accelerate the reaction speed of waste plastics in the furnace, and in short, it can improve the operating efficiency of the equipment. Secondly, the broken waste plastic is fed into the reactor through a pusher and the reactor is heated. The temperature of the reactor reached a certain height, and waste plastic pieces cracked out of oil and gas, carbon black. Once again, the oil and gas that has been cracked enter the condensing system. When the hot oil and gas meets cold, it is liquefied into heavy oil and falls into the oil tank. Then: For the treatment of the three wastes of waste gas and waste water generated during the operation of the equipment, the company launched a desulfurization and deodorization tower system to thoroughly help customers solve the problem of factory odors and meet European and American environmental protection and emission standards. Finally, the carbon black be outputed. Advantages of continuous pyrolysis equipment: 1. The PLC control system can improve equipment operating efficiency.Because it can continuously feed materials continuously for 24 hours. Great savings in manpower and material resources. 2. The single machine processing capacity is large and the floor space is small, saving the cost of purchasing land in the previous period. 3. Use an accurate calculation system to ensure that the feed is fully cracked and the oil yield is high. 4. Indirect heating system, long service life. The end products of DoingGroup's continuous waste plastic cracking equipment mainly include fuel oil, carbon black and combustible gas. Their specific uses are as follows: 1. Fuel: Mainly used for heating oil in iron and steel plants, and boiler plants. It is also commonly used in heavy oil generators to generate electricity. 2. Carbon black: Carbon black briqutting can be produced for burning, refining from carbon black , can be produced for new tires, and pigment manufacturing materials.
DoingGroup's continuous waste plastic pyrolysis plant is a change of intermittent waste plastic cracking equipment, the use of automatic PLC control system, the real continuous feed, continuous discharge, 24 hours a day, without stopping the cooling and then Slag. Greatly improve the work efficiency, but also reduce labor costs. Continuous waste plastic pyrolysis plant, the working process includes three parts: waste tire pretreatment, continuous pyrolysis system, continuous feed, PLC control continuous discharge. Cracking is the use of high temperature heating, the waste plastics cracked into fuel, carbon black and combustible gas process. Specific workflow is as follows: 1. Collection of waste plastics: all kinds of plastic garbage, such as waste PE pipe, PP plastic, PS plastic, ABS plastic. 2. Broken plastic waste: plastic waste into the plastic crusher. In order to maximize the savings of manpower and material resources, the device can be connected directly to the continuous waste plastics cracking equipment feeding system. 3. Cracking waste plastics: Reactor heating with fuel, the temperature reaches a certain level, generating oil and gas. After passing through the multistage pyrolysis reactor system, some of these hydrocarbons are liquefied into heavy oil and fall into the heavy oil tank. The other part enters the condensing system and liquefies into fuel. Carbon black will be automatically expelled at the end of the system. The main advantages of continuous waste plastic pyrolysis plant are as follows: 1.PLC control, high degree of automation, saving manpower. Truly a continuous feed, continuous discharge, 24 hours of uninterrupted operation. The entire project only needs to be equipped with 1-2 workers. 2. Large capacity, small footprint. To 20-30T tons of machines, for example, covers an area of only 600-700 square meters. And according to customer needs we can customize the capacity of 10T-100T equipment. 3.Indirect heating, long service life. 4. Pyrolysis reactor with internal rotation device, without regular pause to replace the sealing material.
Continuous Tyre Pyrolysis plant Semi Continuous Waste Tyre Pyrolysis Plant Fully Automatic Continuous Tyre Pyrolysis Plant
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Pyrolysis is a thermochemical decomposition of orgnic material at elevated temperatures in the absence of oxygen. Pyrolysis typically occurs under pressure and at the operating temperatures at 430?. Pyrolysis is a special case of thermolysis, and is the most commonly used for organic materials, being, therefore, one of the processed involved in charring. In general, pyrolysis os organic substances produces gas and liquid products and leaves a solid residue richer in carbon content. Extreme pyrolysis, which leaves mostly carbon as the residue, is called carbonization. The process is used heavily in the chemical industry, for example, to produce charcoal, activated carbon, methanol, and other chemicals from wood, to convert ethylene dichloride into vinyl chloride to make PVC, to produce coke from coal, to convert biomass into syngas, to turn waste into safely disposable substances, and for transforming medium-weight hydrocarbons from oil into lighter ones like diesel or gasoline. All these specialized used of pyrolysis may be called various names, such as dry distillation, destructive distillation, or cracking, but all same principle. For us, we mainly specialized in manufacturing and supplying waste tire/plastic/rubber pyrolysis plant, mostly for processing the rubber products to get fuel oil. On one hand, with the modernization of the society, rubber industry develops at a rapid speed, rubber manufactures are widely used in many field of life. On the other hand, the pollution of scrap rubber or plastics is increasing for its difficulty in disposing safely, which is also called “Black Contamination”, has become a big threat to the environment and is getting increasingly serious. Sale fully automatic continuous tyre pyrolysis plant In the early years, the most commonly used pyrolysis plant is mainly the batch operation process, which has low investment but complicated operation process and high labour cost. With the technology improving and customers’ requests, we DOING Company developed a new technology continuous pyrolysis plant. This continuous pyrolysis plant has fully automatic process, which can be controlled by PLC system or computer, thus to save the labour cost. And with the automatic and continuous feeding and discharge system, it can make the the pyrolysis system keep running 24/7 without stop, thus to save the valuable time and energy which are consumed in the batch manual operation system.
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