Silica Mullite Bricks

With the breakthrough of the suspension preheating and pre-decomposition technology in the cement industry and the increasing size of the equipment, the heat load of the kiln is significantly increased, the rotation speed is accelerated, the alkali corrosion is severe, and the lining life and equipment operation cycle are shortened, thus the requirements for refractory materials. More demanding. Its performance advantages are mainly manifested in: 1. High refractoriness under load and excellent high temperature resistance; 2. High strength, abrasion resistance, and easy to peel off and erosion; 3. Low thermal conductivity and good heat insulation effect; 4. Strong flexibility and heat resistance Excellent seismic performance; 5, moderate density, reduce the cylinder load.

Corundum mullite poly light brick is a new type of energy efficient refractory material, can directly contact the flame, with high temperature, high thermal shock stability, high strength, small thermal conductivity and other characteristics. Widely used in ceramic roller kiln, shuttle kiln, cracking furnace, hot stove and a variety of electric furnace lining, door bricks, kiln tiles and so on. Characteristics 1.Low thermal conductivity, with a good thermal insulation effect 2.Low hot melt, due to low thermal conductivity, mullite series of light insulation brick accumulated little heat, in the intermittent operation of energy-saving effect is obvious 3.High purity,high refractoriness,and the high alumina content make it maintain good performance in a reducing atmosphere. 4.High thermal compressive strength 5. Extend the life of the lining 6.Could make in special shape to reduce the application amount of bricks. Al2O3 62 62 KO2+NaO20.10.08 Fe2O30.50.5 Bulk Density g/cm3 0.9 1.0 Cold Compressive Strength mpa 4.5 5.5 Refractoriness Under Load 1#1500 1500 Reheating liner change 15002h,0.1Mpa -1.5 -1 Refractorinessb 1700 1750

Silica bricks are the main species of silica-based refractories, where the mass fraction of sio2 is not less than 93%. Silica brick is a typical acid refractory bricks, the acid slag has a good resistance to al2o3, feo, fe2o3 and other oxides also has good resistance, but the resistance to alkaline slag is poor, easy to cao, k2o, na2o and other oxides and damage. Silicone brick softening temperature as high as l640-1680 â??, long-term use at high temperatures more stable. But the thermal resistance of silicon brick is poor, refractoriness is not high enough.

Silica bricks are the main species of silica-based refractories, where the mass fraction of SiO2 is not less than 93%. Silica brick is a typical acid refractory bricks, the acid slag has a good resistance to Al2O3, FeO, Fe2O3 and other oxides also has good resistance, but the resistance to alkaline slag is poor, easy to CaO, K2O, Na2O and other oxides and damage. Features: 1.Good acid and erosion resistance, powerful anti high-temperature strength. 2.Soften melting temperature is 1620~1670 °C. 3.Low thermal shock resistance. 4.Natural silica as raw material, plus regular mineralizer. 5.Ensure good bonding and structural strength of furnace. 6.Good heat resistance and long service life. Application: 1.Glass melting furnace, ceramic frit kiln, sodium silicate furnace, soaking furnace, ceramic kiln, etc 2.Coke oven's coking chamber, combustion chamber walls, steel open-hearth's regenerator and sediment chamber, etc. 3.Load-bearing parts of high temperature hot air furnace and acid open-hearth furnace roof, etc. Items Fire Proof Thermal Insulating SiC+SiO2,% 30 - Al2O3,% 65 50 Bulk Density,g/cm3 2.65 - Apparent Porosity,% 19 25 Cold Compressive Strength,Mpa 90 40 Refractoriness UnderLoad, ºC 1650 1680 ThermalShock Resistance,cycles(1100 ºC,water cooling) 20 20 Thermal Conductivity,w/m.k(350 ºC) 2.5 1.4

Products: Refractory bricks, unshaped refractory, refractory fibre, landscape brick, etc. Our refractory brick include: fireclay brick, high alumina brick, low porosity fireclay brick, mullite brick, silica brick, zircon brick, insulating brick, alkali resistant bricks, etc.

Mullite lightweight brick It was made of mullite and other fine raw refractory materials with advanced techniques. It is a kind of new popular energy-saving material widely used in metallurgy, ceramics, glass and chemical industry, glass and chemical industry as high temperature liner, such as in pyrolyzers, chemical industry furnace, metallurgy industry furnace, heating furnace, electric resistance furnace, roller kiln, tunnel kiln and shuttle kiln.

Description Mullite insulation bricks are high alumina refractories mainly made from good quality and pure raw materials.In generally, alumina accounts 65%-75%. Besides mullite,there are also glass phase and christobalite as well as corundum which are good grade fillings. Mullite insulation bricks are widely used for lining in high temperature kilns such as shuttle kiln,roller kiln,glass kiln and petroleum kilns. Specifications 1.Low thermal conductivity, good heat insulation. 2.Low thermal melting point. Lightweight mullite insulating bricks save heat and energy. 3.Low impurity content,high temperature resistance; higher alumina content ensures good performance. 4.Customized shapes to reduce bricks quantity and cost. 5.Dense,compact and accurate structure,low porosity rate. 6.High loading temperature,corrosion resistance. Application Due to its lightweight and good insulating performance,our mullite insulation bricks has broad use for fire resistance lining in heat side and insulating layers, thus increases energy efficiency greatly. Mullite lightweight bricks are popular in hot blast kiln crown,flame side and bottom parts; glass melting furnace regenerator,ceramic sintering kiln,Petroleum cracking system corners and linings,ethylene pyrolysis furnaces, tubular furnaces, reforming furnaces of synthetic ammonia, gas generators and high-temperature shullte kilns, etc.

Mullite Brick is a refractory material characterized by excellent performance (especially high temperature creep performance), is made from pure mullite and also alumina powder is added according to different types, finally sintered at high temperature. The features of our mullite bricks are with high mechanical intensity; high refractoriness, contact with flame directly; high porosity, low volume density, low thermal conductivity; low creep rare at high temperature, good thermal shock stability; chemical corrosion resistance and long service life.

The series of insulating refractory bricks supplied by our ZS Refractories are assigned to the group of lightweight refractory bricks and are manufactured on the basis of naturally occurring lightweight raw materials, including high alumina light weight insulation brick, fire clay insulation brick, silica insulation brick, mullite insulation brick and so on. Having advantages of low thermal shock resistance, corrosion atmosphere resistance, high dimensional accuracy and low reheat shrinkage, our insulation bricks can greatly meet your demands of different shapes and types.