Current Transformer Iron Core

Application areas: Measuring-level current transformer used in power system, transformer used on precision measuring instruments (such as watt-hour meter). According to the requirements of different measurement accuracy of the transformer, different soft magnetic materials can be chosen as iron core materials. The higher the permeability of the iron core is, the smaller the measurement error of the transformer is, hence the accuracy is higher. At present, the most common iron core material is cold-rolled silicon steel sheet, followed by Permalloy and nano-crystalline glass alloy. In recent years, demands for transformers with high-precision level (such as class 0.2, class 0.2Sand class0.5S) increased rapidly. When small ratio, low ampere turns are required or the iron core is restricted because of the small volume, the cold-rolled silicon steel often fails to meet the accuracy requirements. Although the Permalloy iron cores with high permeability can meet the required precision, its price is very high. However use of nano-crystalline alloy iron cores can both meet the accuracy requirements and be produced at lower cost than the Permalloy. Therefore, the demand of measuring level current transformer iron core made of nano-crystalline alloy rapidly increased domestically. The typical parameters comparison of the common soft magnetic materials used for current transformer iron cores: Basic parameters Nano-crystalline iron core Permalloy (1J85) iron core Silicon steel iron core Saturation magnetic flux density (Bs) 1.25T 0.75T 2.03T Initial permeability (¦Ì0) 8¡«12, 104 5¡«8, 104 103 Maximum permeability (¦Ìm) 60, 104 60, 104 4, 104 Curie Temperature (¡æ) 570 400 740 Density (g/cm3) 7.25 8.75 7.65 Lamination factor 0.7 0.9 0.95 Thickness (mm) 0.03 0.15 0.3 Features: It is made of the iron-based nano-crystalline strips with a moderate saturation magnetic induction, high permeability and low loss, which can effectively reduce ratio difference angle difference of the transformer. The saturation magnetic induction Bs of nano-crystalline alloy is between the silicon steel and Permalloy. The lower the Bs value is, the lower the security coefficient of the instrument is. When the system failure occurs and large current through the current transformer results therefore, the iron core is more easily filled, and the secondary current no longer increases in proportion, as can assure that the secondary instruments are well protected and not to be damaged. Permeability of nano-crystalline alloy is close to Permalloy and a magnitude higher than silicon steel, so it is suitable to be made as high-precision transformer iron core. The density and lamination coefficient of nano-crystalline is lower than that of Permalloy, under the condition of the same size and similar performance of the two. In this case the nano-crystalline iron core is 1/4 lighter in weight, and 1/3 lower in the manufacturing cost. In addition, the linear range of nano-crystalline alloy is wider than that of Permalloy .It can work for a long time at temperature of -55 ~ 130 ¡æ ,with a good temperature stability. Specifications a. Rectangular core: (mm) Iron Core Size(mm) (mm) The case size(mm) Weight of the iron Core (kg per piece) Turns Ratio N1: N2 Excitation current(mA) Excitation voltage(mV) 55*97/77*119, 25 50*92/82*114, 30 0.53 1:1 25 0.45 95 2.2 1500 53 70*90/100*120, 30 65*85/105*125, 36 0.81 1:1 200 15 1:1 500 50 75*95/105*125, 25 70*90/110*130, 30 0.7 1:1 70 2 1:1 175 8 80*95/120*135, 25 75*90/125*140, 30 1.09 1:1 80 1.7 1:1 600 41 90*90/160*160, 30 85*85/165*165, 36 2.4 1:1 100 6 1:1 500 100 1:1 1000 140 135*135/260*260, 10 130*130/265*265, 16 2.3 1:1 100 1.5 1:1 500 32 82*602/138*658, 45 75*595/145*665, 55 8.8 1:1 100 1.2 1:1 1000 45 1:1 2000 120 Note: Iron cores of other specifications can be provided upon request of users b. Ring core: No. The iron Core Size Case size(mm) The weight of the iron core (kg per piece) Turns ratio N1: N2 is 1:1; Input current (mA), 50Hz; Output voltage (mV) 1 1105/1165, 15 1095/1175, 25 8.35 Excitation current 450 1200 2000 Excitation voltage 0.59 2.36 5.28 2 415/520, 15 409/526, 23 6.08 Excitation current 50 250 700 Excitation voltage 0.4 3 11 3 305/490, 15 299/496, 23 9.1 Excitation current 350 900 ¡¡ Excitation voltage 5 20 ¡¡ 4 315/395, 35 309/401, 43 8.2 Excitation current 120 400 ¡¡ Excitation voltage 3 11 ¡¡ 5 198/248, 30 192/254, 37 2.76 Excitation current 100 200 500 1000 Excitation voltage 2 6 35 90 6 198/248, 20 192/254, 27 1.84 Excitation current 100 200 500 1000 Excitation voltage 1.5 3.5 25 60 7 155/200, 30 150/205, 36 2 Excitation current 100 190 1000 Excitation voltage 2.5 9.5 80 8 140/180, 30 135/185, 36 1.58 Excitation current 40 80 240 Excitation voltage 1 2.9 15 9 130/190, 30 125/195, 36 2.38 Excitation current 40 80 240 Excitation voltage 1.2 3.8 17 10 100/140, 30 95/145, 36 1.19 Excitation current 30 120 500 Excitation voltage 0.85 6.8 68 11 90/130, 30 85/135, 36 1.09 Excitation current 30 120 500 Excitation voltage 0.7 6 55 12 90/125, 25 85/130, 31 0.78 Excitation current 30 120 500 Excitation voltage 0.9 7 70 13 80/120, 30 75/125, 36 0.99 Excitation current 200 500 ¡¡ Excitation voltage 20 65 ¡¡ 14 85/115, 30 80/120, 36 0.74 Excitation current 30 120 500 Excitation voltage 0.7 6.5 55 15 85/125, 20 80/130, 26 0.7 Excitation current 30 120 500 Excitation voltage 0.62 5.5 50. wooden case+carton box.

KF series split-core current transformers. The CT can be mounted to existing panels, such as control centers or load centers, to measure or monitor voltage. These CTs can be mounted without removing existing cables for easily installation.

The initial magnetic permeability and temperature stability between nanocrystalline soft magnet alloy and permalloy are similar. Under the same conditions of core sizes and characteristics, the weight of the former is much lighter (about 1/3 lighter), cost much lower. Applications: Electronic kwh meter Precise power meter Overcurrent protection in mechanical control apparatus Current control in industrial automation Good thermal stability Paper ctn

Features: High saturate magnetic induction bs High initial permeabilityhigh linearity high accuracylow phase and amplitude error for ct Good temperature stability-55~130 Applying for transformer class grade: 0.5-0.05 class 2applications High precision current and voltage transformer Current leakage circuit breakers Electronic watt hour meter Precision power meter Current control in automation industry

Application Current transformers can convert large currents into small currents in a certain proportion, thereby providing current for various instruments and relay protection, and isolating the secondary system from high voltage. This way can protect workers and equipment, can also simplifies and standardizes the manufacture of meters and relays. Advantagesï¼? In order to improve the current transformer precision, has to improve the magnetic permeability of current transformer cores. Compared with silicon steel core, nanocrystalline core has better magnetic permeability. Compared with permalloy core, the cost of nano core is lower. So nano core is the ideal material of current transformer. It is widely used in precision current transformer, zero sequence current transformer, medium and high frequency transformer.

Application Current transformers can convert large currents into small currents in a certain proportion, thereby providing current for various instruments and relay protection, and isolating the secondary system from high voltage. This way can protect workers and equipment, can also simplifies and standardizes the manufacture of meters and relays. Advantages In order to improve the current transformer precision, has to improve the magnetic permeability of current transformer cores. Compared with silicon steel core, nanocrystalline core has better magnetic permeability. Compared with permalloy core, the cost of nano core is lower. So nano core is the ideal material of current transformer. It is widely used in precision current transformer, zero sequence current transformer, medium and high frequency transformer.

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DAQGPCT485 split core current transformer is a kind of current sensor transformer which can convert AC analog signal into RS485 digital signal launched by Shanghai Data Acquisition IOT Technology Co LTD The product has builtin 32bit ARM series MCU and highprecision metering chip and is a multipoint calibrated current conversion module It has the characteristics of high precision and fast response DAQGPCT485 can directly interact with common data acquisition gateways DTU programmable controller PLC and host computer This product is widely used in AC motor lighting equipment air compressor heating ventilation and air conditioning equipment building selfcontrol system equipment OEE open rate industrial Internet rural power transformation projects and other scenarios of current monitoring and acquisition scenarios 2 Service Concept Our company solemnly promise you You buy more than just products but also meticulous and thoughtful technical support We provide free remote guidance remote configuration and commissioning services and send data to the server specified by the customer Free IOT solution consulting services 3 Product Characteristic Parameters Line Sequence Definition Red12V BlackGND Yellow485A White485B Length of LineDefault 1 meter Acquisition Characteristic Current detection range AC 02A100AOther large range transformers can be customized Electrical Characteristic Power supply mode524V DC Operating power consumption05W Operating frequency5060Hz Communication Characteristic Transmission modeRS485 Communication protocol Modbus RTU Structural Characteristic MaterialABS plastic housing Installation methodBuckle mounting Working Environment Temperature 20C70C Storage Environment Temperature 20C80C 4 The Core Advantages of the Product High precision measuring chip high measurement accuracy Open type design easy to install Easy installation and fast deployment helping IOT projects land quickly 5 Description of the Modbus Communication Protocol 51 Serial Port Communication Parameters Baud rate9600 Data bit8 Verify NONE Stop bit1 52 Function Code Definition The upper computer uses 03 function code to read data or receive alarm data The host computer controls the lower machine equipment transformer using 06 function code