Production technology
Each type of ceramic fiber modules, using corresponding ceramic fiber blanket according to ceramic modules' structure and size, is produced with a special machine. During the process of manufacturing, certain compression proportion is kept in order to make ceramic fiber modules to form a seamless entirety when used in a high temperature expansion situation. All the modules can be mounted directly on to industrial furnace. Customers may choose different ceramic fiber modules with different material and structure according to furnace's structure, temperature, environment atmosphere , etc. Modules available are in z-block, hanging block, beam block, or according to customers' drawings.
Characteristics
Low thermal conductivity
Low heat storage
Excellent thermal stability, thermal shock resistance and good elasticity. Furnace liners will have no cracks because of the expansion of ceramic fiber modules. The expansion of ceramic fiber modules can compensate the shrinkage of fiber, the liner's insulation property is improved.
The modules can be installed quickly. The anchors are install on the cold side, the requirement of the anchor material can be lowered.
Ceramic fiber modules
Ceramic fiber module We would like to introduce our company lianyungang highborn technology co., ltd. As one of the leading supplier in china of ceramic fiber products, alumina ceramic products, our main products are: Ceramic fiber paper, blanket, bulk, yarn, module and rope, alumina ceramic insulator, textile ceramic, alumina ceramic tube, crucible and ball etc. With the volume production capability, advanced testing equipment, and r&d ability, our company supplying very good service and products to korea, india, spanish, argentina, usa, israel, japan, germany etc.
Buy spun ceramic fiber module from super refractory fiber manufacturer, excellent flexibility, no gap after installation, high safety with anchor. Description: Super ceramic fiber module is a new type of refractory furnace lining products aiming at simplifying and speeding up furnace construction and improving the integrity of furnace lining. It has improved the refractory and insulating integrity of furnace and pushed forward the progress of furnace construction technology. Characteristics: excellent flexibility, no gap after installation. excellent insulation performance and integrity of furnace lining. high safety with anchor, simple operation. low thermal conductivity and heat storage. excellent thermal and physical stability. the classification temperature: 1050?/1260?/1360?/1450?. Applications: insulation material for the furnace lining in the fields of metallurgy, petrochemical, construction and machinery. heat recovery steam generator and duct lining in power industry. insulation lining of kiln in ceramic, glass industry. insulation lining of heat treatment furnace. burner blocks, induction furnace covers.
Ceramic fibers are small-dimension filament or thread composed of a ceramic material, usually alumina and silica, used in light weight units for electrical,thermal,and sound insulation. Ceramic fiber is crystalline or amorphous synthetic minerals, which are characterized by their refractory nature, they are obtained mainly in the form of whiskers.They are normally composed of silica and alumina oxides. Most ceramic fibers are poly crystalline or poly crystalline oxides and are generally white in color. These fibers are used where high temperature resistance is required.
Ceramic Fiber product is made from long flexible bulk fiber which is a high temperature fire resistance material containing of pure alumina, silica & zirconia. It is used for various applications some of are reformer of furnace, tube seal, gasket & expansion joint, high temperature pipe, duct, turbine insulations, kiln car insulations & seals, boiler insulation and many more insulation purposes.
Ceramic fiber blanket(heat resistant blanket) is made of high quality ceramic fiber, through vacuum forming and drying process. The following grades of fiber board are available, including standard, high pure, high aluminium and zirconium. Plastic inside,carton outside,size up to the customers.
Size:14640x610x13; 14640x1220x13; 7320x610x25; 7200x610x25; 7200x1220x25; 3600x1220x50; 3600x610x50 High Aluminum specification: 1360 1200 Pure white: 96 160 -3 (1250 oC) 0.12(600C) 0.20(1000C) 0.08-0.12 52-55 99 - 0.2 0.2 0.2
Type Standard High Pure Classification Temp(oC) 1260 Working Temp C) 1100 Color Pure white Density (kg/m3) 96 128 Permanent linear shrinkage(%)(after24 hours,128kg/m3) -3 (1000 oC) Thermal conductivity (w/m.k),128kg/m3) 0.09(400C) 0.09(400C) 0.16(800C) Tensile strength (Mpa)(128kg/m3) 0.08-0.12 0 Chemical Composition (%) Al2O3 47--49 Al2O3+SiO2 99 ZrO2 - Fe2O3 0.2 Na2O+K2O 0.2 CaO+MgO 0.2
Ceramic fiber board super manufacturer: vacuum molding ceramic fiber board, asbestos free, excellent pressure resistance with long service life. Model: spe-sf-cgb. Characteristics: Super ceramic fiber board are made from super ceramic blown fiber bulk with inorganic and suitable organic binders through vacuum molding and microwave furnace drying and formation. Our modern production technics works under the full automatic control and continuous production. The products are the perfect insulation materials for the lining of furnace. In the process of heating application, the organic binder will be volatilized at the temperature 250-350?, after volatilization, the board is pure white. The classification temperature(?): 1050, 1260, 1360, 1450 * smooth surface, accurate size, even density. * high resistance to press and wind corrosion. * excellent thermal and chemical stability. * excellent tenacity, easy to cut. * low heat storage, low thermal conductivity, low shrinkage, excellent insulation effect. * good erosion resistance. * easy application, can be used in direct contact with flame. Applications: * back-up lining material of high temperature industry furnace. * hot-face lining of ceramic kiln, heat treatment furnace and other industry kilns. * back-up insulation for castable, brick and monolithic refractory. * barrier again heat or flame.
Product Series 1260 Ceramic Fiber Paper YXTX-236 1400 Ceramic Fiber Paper YXTX-336 Description 1.YAOXING Ceramic Fiber Paper is processed from the high purity fiber, which can be used in the field of high temperature insulation. Because we have adopted the advanced processing work, we cannot only make the fiber interweave shapely, but also can control the thickness and the density rigidly. 2.A spot of bonding agent has been added into the fiber during processing, which has been chosen and controlled scientifically, can be burnt during application. Characteristic: 1.Low Heat Storage 2.Low Thermal Conductivity 3.Excellent Thermal Electrical Insulation 4.Excellent Machine-processed Capability 5.Excellent Broken Resistance 6.Excellent Flexibility 7.Low Shot Content Application 1.Industrial insulating ,sealing and protecting materials 2.Electric and thermal insulation materials for electric industry 3.Insulation materials for instrument-equipment 4.Insulating materials for motor industry 5.Filling materials for expansion slot 6.Insulating materials as the sinter resistance 7.Sealing gasket for molten metal 8.Fireproof materials Technical Inde Classification Temperature 1260 1400 Name ST Ceramic Fiber Paper HZ Ceramic Fiber Paper Code YXTX-236 YXTX-336 Shrinkage on Heating (%) 1000℃×24h ≤-3 1350℃×24h≤-3 Theoretical Thermal Conductivity (W/m·k) (200℃average) (400℃average) (600℃average) 0.075-0.085 0.110-0.121 0.160-0.170 Organic Content (%) ≤ 10 ≤ 8 Theoretical Density (kg/m3) 200±15 Tensile Strength (Mpa) ≥0.3 ≥0.2 Moisture Content(%) ≤1 Specification (mm) 100000/12000×610/1220×0.5/7, According to your requirements Package Plastic Bag Inside, Carton Box Outside Quality Control System ISO9001-2000, ISO14001-1996 Loading Specification (MM) Density (KG/M3) NW/CNT (KG) CNT Size (MM) QTY/CNT (ROLL) CONT Size (FOOT) PCS/CONT (CNTS) 5*610*12000 200 7.32 320*320*620 1 20 441 3*610*20000 200 7.32 320*320*620 1 40GP 931 1*610*60000 200 7.32 320*320*620 1 40HQ 1064 Technical Index: Classification Temperature 1260 1400 Code YXTX-236 YXTX-336 Shrinkage on Heating (%) 1000℃×24h≤-3 1350℃×24h≤-3 Theoretical Thermal Conductivity (W/m·k) (200℃average) (400℃average) (600℃average) 0.075-0.085 0.115-0.121 0.165-0.175 Theoretical Density (kg/m3) 200±15 Specification (mm) 100000/12000×610/1220×0.5/7, According to your requirements Tensile Strength(MPa) ≥0.04 AL2O3(%) 45-46 38~47 ZrO2 - 15~17 AL2O3+SiO2(%) ≥97 — AL2O3+SiO2+ZrO2(%) — ≥99 Fe2O3(%) ≤1.0 ≤0.2 K2O+Na2O(%) ≤0.5 ≤0.2 Package Plastic Bag Inside, Carton Box Outside Quality Control System ISO9001-2000, ISO14001-1996 Packing Plastic Bags inside,Cartons outside