Technical Details of Optical fiber plant
Fiber draw tower- Make : Nokia-Maillefer, Finland ( presently Nextrom Technologies )
Height v 14.7 mtrs.
Dual Tower Frame v populated one side
Consistent Production Speed under operation v 700 m/min.
Graphite Resistance Furnace with complete controls capable of handling 51 mm dia. Performs having length of 2 m including handle rod. v Make : Centorr ( Inert gas required v Argon ) complete with Argon gas purifier and Oxygen monitor
Furnace Gas Control cabinet
Dual Plane high precision non-contact laser diameter monitor v Beta Lasermike make.
3 mtrs of Brass Fiber Cooling Tubes with cooling water jackets ( Gas used v Helium ) and a small chiller. Can be upgraded with a Helium recovery / recycling system
High speed dual wet-on-wet coating applicator system with complete controls and 2 Nos. of storage tanks with associated pipe lines for acrylate resins ( Primary & Secondary ) complete with online die cleaning system
Laser Coating Concentricity Monitor
High Power Ultrviolet Lamps v 3 Nos. of 600W/inch power ( F600V Model v Fusion make ) complete with cooling air blower system and also associated Power Supply controls.
High Speed Fiber Flaw Detector v Beta Lasermike make
Single Plane Coated diameter monitor v non contact Laser based v Make : Beta Lasermike
High Speed Fiber pulling Capstan with Tension measurement system
High speed take-up with dancer control having excellent traverse operations for fiber complete with all controls.
Touch Screen centralized control computer for the process with on-line process monitoring features.
Allen-Bradley PLC v 5/20 series
Class 100 Clean Air System of Felcon make complete with Air Handling Unit with HEPA Filters
Easily upgradable to a dual operating fiber draw towers.
Associated utilities like Ultrasonic Cleaners, Microscope (Mitutoyo make) for Coating Die Alignment, etc.
Supplier: N95 mask, technoweb n95 mask with nano fibered protection against covid 19, n95 face masks, nitrile gloves, automatic mask making machines, rare earth magnets, solar panels, fibre optic cables, steel scrap
Buyer:
The polyester staple fiber machine (PSF plant) takes virgin PET Chips, recycled Bottle Flakes, Popcorn and Lumps, etc., as raw material, with continuous drying (or batch drying through Vacuum Dryer), high pressure melt spinning process engineering and VFD controlled Spinning & Stretching process engineering to produce normal Staple Fibre, High Tenacity Low Elongation Staple Fibre and Hollow Fibre. Single plant capacity is 15T.P.D. to 80T.P.D. Equipment Technical Data Titer Range dtex 6.67-16.67 Spinning Pos. nos. 6-24 Spinning Pitch mm 700, 750 Plant Capacity TPD 15-80 Spinneret dia. mm 328, 358, 410 Spinning Mechanical Speed m/min 500-1,500 Spinning Processing Speed m/min 500-1,300 Stretching Mechanical Speed m/min 240 Stretching Processing Speed m/min 230 Total Tow Titer at Stretching dtex 600,000-3,000,000 Stuffer Box Width mm 160-410 Cutting Length mm 25, 32, 38, 44, 51, 64, 76, 101 Bale Weight kg 200-350 Application: Cushions Pillows Quilts Toys Jacket Mattress Non woven carpet Automotive felts, speaker felts, geo textiles, polyfill wadding, filter fabrics and other acoustics as well. Spinning Line: Continuous Dryer Hopper Screw Extruder Polymer Pipe Filter Spin Beam (Meter Pump System, Spin Pack, Spinneret) Quenching Unit Interfloor Duct Draw-off Wall Capstan Roller Sunflower Gearing Unit Automatic Fiber Can Device Drawing line: Can Creel Inlet Thread Guide Tow Guide Stand Dipping Bath 1st Draw Stand Draw Bath 2nd Draw Stand Draw Steam Chest 3rd Draw Stand Tow Stacker Crimper Steam Box Crimper Silicone Oil Sprayer Machine Tow Tension Stand Cutter Fiber Spreading Machine Relaxer Fiber Blowing system Baling Press
Supplier: Shear stud welding machine, flexible loading system, stock bin of material, sandblasting room, optical fiber grinding machine, automatic production line(customize), vision automation equipment(customize)
Supplier: R.o , led tv , home theatre , cctv camera , door lock , hdmi cable , cctv wire , router
Supplier: Single phase voltage stabilizer, Three phase Air Cooled Voltage Servo Stabiliser, Three phase oil cooled voltage servo Stabiliser, Isolation Transformers, Step up & Step down transformer, Submersible pump, Flat cables, Motor panels, water softener
Supplier: Wire & Cable Extrusion Lines, Wire & Cable Twisting Machines, Wire & Cable Taping Machines,
Wire & Cable Coiling Machines, Wire & Cable And
Wire & Cable Machine Accessories
Buyer: Steel Plate
Supplier: CNC, VMC made precision parts, capillary tubes, silicon tubes, fiber optics cable
Services: Procurement & quality assurance
Supplier: Visual sorting machine, optical sorting machine
Services: Manufacture
Pilot plant Pilot plant(pbt/pet/pen/ptt) Capacity from 1-1000l, perfect laboratory equipment.One or two reactors are adopted, computer Control system and htm electrical heater is used in the equipment, The pilot plant is highly specialised and versatile systems that are designed and Built to meet the needs of the most demanding research and development teams. Supplied as self contained units, variety of polymer types: pbt, pet, pen, pa and other thermoplastics.Polytex chemical engineering co., ltd
