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High Power Liquid-Cooled Charging Cables

Supplier From China
Nov-21-24

Electric vehicles rely on electricity to drive the car, and electric vehicle charging cable is the carrier of electric vehicle and power connection, is one of the key components of electric vehicle electric energy conduction system. In order to complete the whole charging process more safely and reliably, the charging cable not only needs to transmit information, but also needs to be automatically controlled when necessary.

The charging and discharging process of electric vehicles is characterized by long duration, high current intensity, and high frequency of cable usage, and the safety of vehicle charging has become a key concern of the industry. Charging pile in outdoor use, charging cable may be sunlight, weathering, oil, humidity, freezing and other adverse conditions, and in use is likely to often have to bend, drag, which will inevitably cause the cable scratching, wear and tear, crushing and other damage. Electric vehicle charging cable should have high heat resistance and aging resistance based on good insulation properties. At the same time, it should have good low-smoke flame retardant properties when burned to ensure that losses and injuries are minimized.

The traditional cable line with low current-carrying capacity, charging speed is slow, the industry's current can quickly cool down charging program is to use liquid-cooled charging technology, so that the cable in the charging process to maintain a low constant temperature, to overcome the heat on the charging gun, charging cables, charging pile of heat damage, so as to improve the DC charging current. The difficulty of liquid-cooled cable design lies in the sealing of the cooling medium, which will directly affect the safety and efficiency of the charging process.OMG's high-power liquid-cooled charging cable meets the European standard certification, suitable for DC 1000V/1500V, and realizes a maximum current-carrying capacity of 1000A, and the cable's outer diameter can be 24mm, which is more conducive to the charging equipment, and the minimum bending radius is 6OD. The cable is designed with liquid-cooling technology to significantly increase the current-carrying capacity and create a good cooling effect.


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Electric vehicles need fast and safe charging to meet users' needs. Firstly, from a practical point of view, fast charging can greatly shorten the waiting time of vehicle owners and enhance the experience of use. For example, on long-distance trips, if the charging time is too long, it will not only affect people's travel plans, but also may trigger users' range anxiety. Secondly, safe charging is the basic need of every car owner. After all, frequent charging accidents will greatly reduce people's confidence in EVs and negatively affect their market prospects. Currently, the market achieves high-efficiency charging of trams through liquid-cooled charging technology:

1. Heat dissipation principle:
   - Using the heat absorption and conduction characteristics of coolant, the heat generated during charging is exported through circulation.
   - It keeps the working temperature of the battery in a suitable range, improves the charging efficiency, and prevents overheating from decreasing the efficiency and shortening the service life.

2. Liquid cooling system composition:
   - Including power pump, liquid circulation channel and coolant.
   - The power pump drives the coolant circulation, and the liquid circulation channel is located between the cable and the charging gun.

3. Technical Advantages:
   - Supports higher current for fast charging.
   - Reduce the heat of the cable to avoid overheating, increasing the cross-sectional area of the wire is not a necessary condition.

As an excellent new energy charging application technology provider, OMG' has ploughed deeply into the field of electric vehicle charging cables for many years, focusing on the research and development of high-quality charging cables, and paying attention to the industry certification.OMG' liquid-cooled charging cables have been certified by UL, IEC, TUV, and CQC, and make use of the liquid-cooling technology, which makes it possible for the cable to keep a low and constant temperature during the charging process by cooling down. Charging process to maintain a low constant temperature, to overcome the heat damage to the charging gun, charging cable, charging pile heat, so as to improve the DC charging current of a programme. It can fill up the car battery or quickly replenish the battery in a short time to improve the user experience. Liquid-cooled charging cable is an important development direction of electric vehicle charging technology, OMG' is committed to providing reliable and efficient charging solutions for the popularisation and promotion of electric vehicles.

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