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Drywall Manufacturing Equipment
Gypsum can be a difficult material to work with due to its variability, tendency to harden into a cement-like form, and its abrasive nature. Therefore, choosing a heavy-duty handling solution designed for the unique characteristics of the gypsum sample to be treated will provide the best results.
Wuxing has always been committed to providing the highest quality custom plaster equipment and process solutions.
Gypsum board manufacturing process
The manufacturing process of gypsum board can be divided into the following six steps:
Raw material handling: All raw materials including gypsum powder, water and other additives enter the mixer through the automatic metering system and conveying system. After mixing, the gypsum slurry produced by the mixer is evenly spread on the surface of the continuously moving base paper.
Stirring: With constant movement and vibration, the gypsum slurry gradually spreads and is evenly spread on the surface of the moving base paper. Then it enters the forming machine and is compounded with tissue paper.
Molding: Through extrusion molding, the gypsum slurry is sealed by the top paper and bottom paper. This results in a pulp continuous drywall. The wet gypsum board is conveyed by the shaping belt, and gradually takes shape after the board is shaped, naturally condensed, and automatically cut. After the wet boards are arranged by the program-controlled system, they pass through the 1# horizontal conveyor and plate turner, and then quickly enter the dryer through the distribution bridge.
Drying: Under strict control of the temperature zone of the dryer, use hot air at different temperatures to dry the wet board. Modified starch will stick to the paper. The dry drywall is then removed from the dryer.
Cutting and edge sealing: Fold the gypsum boards over again (face inward), cut them into finished products of a certain size, and seal the edges to meet customer requirements.
Stacking: Finally, it comes to automatic stacking machines for stacking. After stacking, it can be transported to the warehouse by forklift.
Our gypsum board production line applies international up-to-date equipments, such as full automatic batching system, plate type forming system, auto edge-adjusting, fixed length cutting, turnover transverse conveyor, transverse dryer, prevent folding device, automatic tracking mechanism, humidity and temperature auto-control device, fully automatic wrapping and booking device, auto packing system and so on. The batching system achieved fool-operation of 20 kinds of powder and slurry, and our production line can adjust metering and adding of each main and auxiliary material automatically according to the forming speed. The packing will suitable for seaworthy packing.
(1)product name Made in china gypsum board production line equipment (2)capacity 2-40 million square meters (3)fuel Coal, gas, diesel oil, heavy oil, ect (4)cooperation countries Iran, qatar, saudi arabia, sudan, pakistan, ukraine, gypsum (5)packing In wooden case and in nude 40gp container and fr container Average weight of container: 20 tons (6)after-sales services 1)the machine guarantee 1years except worn parts such as bearings, electric buttons 2)machine installation and commission: 2 to 4 months when the buyer prepare the Installation and commission conditions 3we offer engineers train the buyers to operate the machine and after you master the machine Than pay us the installation and commission payment 4)in order to guarantee the machine running, each year we will send engineer to check and Development the technology with the buyer 5if the buyer can not run the machine well then we will send the production engineers to help The buyer run the machine , and we can cooperate for long terms (7)gypsum specification Length:2440mm Width:6mm-15mm Thickness:9.5mm-15mm (8)type Standard gypsum plasterboard Fire-resistant gypsum plasterboard Water resistant gypsum plasterboard
Our gypsum board manufacturing equipment applies international up-to-date equipments, such as full automatic batching system, plate type forming system, auto edge-adjusting, fixed length cutting, turnover transverse conveyor, transverse dryer, prevent folding device, automatic tracking mechanism, humidity and temperature auto-control device, fully automatic wrapping and booking device, auto packing system and so on. The batching system achieved fool-operation of 20 kinds of powder and slurry, and our production line can adjust metering and adding of each main and auxiliary material automatically according to the forming speed. Will shipment by sea, and the packing will suitable for seaworthy packing.