0HL Automated Brewhouse
A commercial automated brewing system is a technologically advanced solution designed to simplify and optimize the brewing process on a commercial scale.
While traditional brewing methods require a lot of manual labor and precision, these modern systems streamline the process using automation and sophisticated technology.
There are a few essential components of these systems:
Control Panel: This is the brain of the operation. With touch screen interfaces, brewers can easily adjust settings, control fermentation temperatures, and more.
Automated Mashing: Instead of manually adding grains, the system does it for you. This ensures consistency in every batch.
Temperature Control: Precise temperature control is crucial in brewing. Automated systems provide accurate temperature regulation throughout the process.
Historically, brewing was a meticulous and labor-intensive process. The introduction of automation in brewing has not only simplified the process but has also made it more consistent, ensuring that every batch of beer tastes the same.
One of the primary benefits of using an automated brewing system is the reduction in manual errors.
For instance, over-boiling or incorrect temperatures can adversely affect the beer's taste. With automation, these risks are significantly minimized.
The use of commercial automated brewing systems is now widespread among modern breweries, aiming to meet growing demand, ensure product consistency, and streamline their operations.
The main description of the plant equipmet is: 1. Brew House Make & Capacity: Steinecker1995 -1999 5 brews/d, 450-500 hl/brew. for 7000 kg malt, 3850 Raw grain Cast-out quantity: 500 hl, 16,5° Plato 8 Brews/ 24 hours, annual capacity 0.85 Mhl Controls are based on Siemens S5 and S7 PCS with, Botec Control system, PC Windows 2000 (Steinecker) Laboratory yield = 97.1% (2.1.09 – 28.5.09, 837 brews) The Brewhouse was installed in 1996 - 1999 by Steinecker to a high standard of control and automation and it contains the following main equipment: Wet Conditioning Mill, capacity 20 tons/hour and it is fully overhauled 2008 Configuration, main characteristics: 1 wet mill plant: 20 t/h 1 mash tun kettle plant: V=550 hl 1 lauter tun plant: D=7200mm 1 weak wort tank: V=155 hl 1 pre run vessel: V=640 hl 1 CIP- water distributor brew/whirpool kettle hot wort max. 520 hl (1 brew / 5 hours) wort cooling 400 hl/h, 10°C - Mash Kettle, a jacketed vessel 550 hl - Enzyme Dosing pot and pump - Lauter Tun complete with spent grain tank and Pondorff pneumatic grains transfer. Tun capacity 814 Hl and diameter 7200 mm, Solids capacity of 7000 kg malt and 3850 kg raw grain. Complete with internal rakes and scrapers - Pre Run Vessel complete with internal heater , volume 640 hl - Wort Boiler/ Whirlpool, gross volume 757 hl net 520 hl - Wort Cooler with aeration – GEA supplied plate heat exchanger (YOM 1990) – rated at 450 Hl/hr cooling the wort from 95oC down to less than 10oC. Cooling achieved with brewing water and then chilled water. Aeration achieved by use of a sintered disc and static mixers, and controlled manually using mass flow meters - 2 Hop Pellet Tanks - 2 Hop Oil Tanks - Brewhouse Weak Wort Tank, volume 150 hl - Alfa-Laval Decanter, year 2008, capacity 100 hl / h - 2 Weak Wort Tanks, volume approx 80 hl each - Gypsum Tank, volume approx 40 hl - Wet starch tank – volume 100 hl - Spent Grains Silo - Spent Grains Drying System - Bulk Acid tank – plastic tank with integral bund and dosing pumps
General description: ZYBREW small craft brewery is more used for brewpubs or customers who wants to make smaller breweries. The size range from 3HL to 10hl, or 3BBL to 10BBL, with flexible heating method, which includes electric, gas and steam heating. We do the system based on existing building, the total layout following exact building requirement, the principle is making full use of the space. The goal is helping the hobby brewers who wants get into beer business with good and reasonable solution and using the brewery system for easy and simple brewing. Making the system combined well with your existing brewing knowledge. Features: Good balance between investment and future profits based on limited budget Simple but perfect solution to guarantee stable beer quality Easy to get used to the whole system operation Can be manual or automatic control level Well pre assembled system for easy installation Well suits the local authority regulation Good heating efficiency to guarantee right evaporation Basic configuration: Grain handling: Mill, optional malt conveyor unit Brewhouse: Two or three vessels, gas, electric or steam heating Cellar: Fermenter + BBTs or unitank, pre assembled piping line Cooling: Chiller connected with glycol tank for fermentation and wort cooling CIP: Portable CIP trolley or movable pump Optional: Manual bottle or can filler Diatomite filter Kegging unit: Keg filler or washer PID or PLC control optional
To ensure a smoothly beer brewing process, there are generally 6 main parts in the 1000l 2 vessel microbrewery plant: The malt miller, Brewhouse unit, Fermenters, Glycol system, Control system and CIP cart. We can also supply relevant devices including brite tanks, bottling line, canning machine, beer filter, keg filler, keg washer and stainless steel kegs etc. The 1000L/10hl capacity is popular capacity for starting a new beer brewing business, no matter you have beer brewing experience or not. It has a wide range of applications in micro breweries, pub, bar, restaurant and tap room etc. The standard 10hl beer brewing system made by food grade stainless steel, but the shiny red copper is also available if you plan to have a more engaging perspective.
To ensure a smoothly beer brewing process, there are generally 6 main parts in the 1000l 2 vessel microbrewery plant: The malt miller, Brewhouse unit, Fermenters, Glycol system, Control system and CIP cart. We can also supply relevant devices including brite tanks, bottling line, canning machine, beer filter, keg filler, keg washer and stainless steel kegs etc. The 1000L/10hl capacity is popular capacity for starting a new beer brewing business, no matter you have beer brewing experience or not. It has a wide range of applications in micro breweries, pub, bar, restaurant and tap room etc. The standard 10hl beer brewing system made by food grade stainless steel, but the shiny red copper is also available if you plan to have a more engaging perspective.
To ensure a smoothly beer brewing process, there are generally 6 main parts in the 500l 2 vessel microbrewery plant: The malt miller, Brewhouse unit, Fermenters, Glycol system, Control system and CIP cart. We can also supply relevant devices including brite tanks, bottling line, canning machine, beer filter, keg filler, keg washer and stainless steel kegs etc. The 500L/5hl capacity is popular capacity for starting a new beer brewing business, no matter you have beer brewing experience or not. It has a wide range of applications in micro breweries, pub, bar, restaurant and tap room etc. The standard 10hl beer brewing system made by food grade stainless steel, but the shiny red copper is also available if you plan to have a more engaging perspective.
1000L Beer Brewery system General description: Capacity: 10HL 20HL 30HL 40HL Or 10BBL 15BBL 20BBL 30BBL or customized Heating method: steam (recommended) Efficiency: Max 6 Brews per day The traditional three vessel brewhouse configuration is mash tun + lauter tun + kettle / whirlpool combined, or mash / boiling tank + lauter tun + whirlpool tank. Material used can be SUS 304 or 316 Brewhouse is designed and fabricated as the exact brewing process request from client and the local requirement. Tanks size designed as exact beer plato / gravity from client. The goal is helping client with easy brewing operation, making the whole brewhouse setup more suitable for right recipe , increasing the efficiency and lowering the energy cost etc. Making a brewery is longer term operation, our wish is helping you find the value behind our price, and develop the balance between income and investments.
