Our air-set refractory mortar is ready-to-use for lining refractory bricks and insulation bricks. It contains refractory materials and binders to provide an excellent adhesiveness after drying in the room temperature, and excellent Bonding strength after 1200~1500 sintering.
It is highly suitable for bonding of insulation bricks and refractory bricks. It is used to seal and repair furnaces, combustion chambers, boilers, stoves, flues, stoves, ducts, chimneys, and many other furnaces and refractory applications.
Ready to use
Easy application
Refractory wet mortar
High Temperature Refractoriness
Air-setting refractory mortar is ready-to-use for lining refractory bricks and insulation bricks. It contains refractory materials and binders to provide an excellent adhesiveness after drying in the room temperature, and excellent Bonding strength after 1200~1500 sintering. It is highly suitable for bonding of insulation bricks and refractory bricks. It is used to seal and repair furnaces, combustion chambers, boilers, stoves, flues, stoves, ducts, chimneys, and many other furnaces and refractory applications. Ready to use Easy application Refractory wet mortar High Temperature Refractoriness
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APPLICATION OF SK-HB K-SILICATE MORTAR : * K-SILICATE is used for jointing Acid Resisting brick in construction of vessels in suited for construction of fume chambers and stacks handling hot, dry Acid fumes and vapors. It is also used for jointing chemical resisting stoneware pipes. K-SILICATE cement is good bedding material for Acid â?? Resisting bricks and tiles. The concrete surface needed protection should be dryed, clean and rough. The bricks or tiles will be set with K-SILICATE cement over concrete surface applied with a suitable an impermeable interliner. When Bedding and Jointing Materials are the same. On the treated surface bricks or tiles are bedded to a thickness of about 6 mm and tamp gently with a wooden piece till the paste squeezes out of joints. The paste that is squeezed out of the joint should be removed by trowel with good finishing. After the mortar of the joint is dryed treat the joints with 20% Hydrochloric Acid Solution by means of brush. A.R.lining should be always in contact with Acid and not with water. Concrete subtract like Floor, Wall, tanks and similar surface should be protected with a membrane of Bitrok Mastic or compound steel tanks should be protected with rubber or PVC subjected to chemical conditions and temperature of chemical media. The Brick lining is recommended over the protective layer of Bitrok Mastic. When Bedding and Jointing Materials are Different. Spread the silicate type mortar about 6 to 8 mm thick on the back of the tile or brick. Press the tile on the bed leaving required space for joints between tiles for bricks. After the bedding mortar is set, fill Mp the joints with specified cement.PRODUCT DATA SHEET FOR SK-HB ( K-SILICATE) MORTAR A general purpose cement for acid conditions Resistant to High & medium concentrations of most of the common organic and inorganic acids except Hydroflouric acid. Recommended where the concentration of the acid is high suitable for high temperature. Unsuited to aqueous solutions, alkaline conditions. PREPARATIONS OF MORTAR : * Measure 1 part by weight of K-SILICATE solution into a suitable mixing pan. * Add slowly and gradually 3 parts by weight K-SILICATE mortar and mix thoroughly to form a smooth mortar. * In hot season very large batches of mortar will become stiff quite rapidly therefore small batches, not exceeding 4 to 8 kgs. Will be prepared. * The cement mortar will be used before it starts setting.
Supplier: Refractory bricks, high alumina bricks, acid proof bricks, tiles and castables, all mortars and fire clay, low cement castables, insulating castables, conventional dense refractory bricks, insulation bricks, cold face, hot face insulation bricks, hot face insulation bricks, acid resistant bricks/components, membranes, acid resistant cement, construction chemicals, class 1 ar tiles and bricks 38mm and 75mm, 4457 vitrified ar tiles with 0% water absorption, 20mm & 25m, primer, mastics, pot. silicate cement, coerce cement, furnace based cement, crushed refractory boiler bed material, acid resistant tiles, acid resistant brick fireclay type, acid resistant brick red shale type, bitumen primer, epoxy resin & hardner, furan powder and syrup solution,
This is chemical setting Furan based chemical resistant mortar which is combination of Liquid and Powder, when mixed in proper proportion from workable mortar which after setting and curing give of liquid and give black highly cross linked composites. Furan When set and cured is resistant to highly corrosive acids, alkalis and to powerful organic solvents such as ketones, Aromatic and Chlorinated solvents. It has extreme resistant to Acidic & alkalis, Salts, Greases and Detergents. It resists to Organic & Inorganic acids at their boiling temperature. It is suitable against mild chlorine Gas (dry) phosphorous trichloride, pyridine at room temperature. Furan is especially useful where resistance to mixed media such as aqueous acids /alkalis and organic solvents is needed in chemical plant process and waste streams. Carbon filled Furan is used against corrosive effect of hydrofluoric acid & its salts. PREPARATION OF FURANE MORTAR : Mortar consist of Furan solution and Furan powder. The average mixing ratio necessary to obtain mortar with good working consistency is 1 part by weight Solution & 3 part by weight powder. The ratio will vary slightly depending on temperature and working conditions.Stir the liquid thoroughly before using. Place liquid in a suitable shallow mixing pan. Add powder by weight in the solution mix thoroughly and rapidly until all lumps are dispersed and the mortar is completely homogenous. Spread out the mortar in a thin layer, not more than ¾ thick, to dissipate the heat of reaction and lengthen the working life. Batch size can be varied depending upon the temperature and the speed with which the masons are working. Very large batches will become stiff quite rapidly. Make sure that all the Furan Motrar is used from the pan before another batch is mixed.When working at temperature above 40 C, very small batches not more than 2 Kgs, should be prepared. When working at temperature below 15C the liquid should be kept warm.
Ready-Mixed Mortar for Various Construction Purposes Our Ready-Mixed Mortar Factory can supply large quantities of ready-mixed mortars for different construction purposes. They are: Masonry mortar Plastering mortar Special thin layer masonry mortar Special thin layer plastering mortar Flooring mortar Polymer crack-resistant waterproof mortar Thermal insulation mortar Soundproof mortar Door and window joint filling mortar ALC panel bonding mortar Ceramic tile adhesive If you have interest in any of the above ready-mixed mortars, please feel free to contact us with your specific requirements including packing and possible order quantity, etc., and we will provide all the necessary details. Advantages of ready-mixed mortar: Ready mixed mortars offer top quality construction with low cost. Ready-mixed mortars solve the problem that the proportion of mortar prepared by traditional mixing is difficult to control and thus influences the construction quality. The measurement of ready-mixed mortar is very accurate and the quality is reliable. Because mortar with different purposes has different requirements for shrinkage, crack, heat preservation and moisture, etc., and the workability, water retention and setting time of construction requirements are also different, these specific requirements need to be formulated strictly according to scientific formulas, and only the production process of ready-mixed mortar can meet these requirements. Because of the accurate measurement and quality assurance, the engineering quality after using ready-mixed mortar is obviously improved, the construction period is obviously shortened, and the amount of labor, reduced. Ready-mixed mortar is a factory-ready-mixed material, which can be used only by adding water and stirring it evenly at the construction site, with little dust escape and more environmental protection. Excellent construction quality will greatly increase the confidence of contractors and owners. The leakage of waterproof mortar layer traditionally mixed on site is also a prominent problem that puzzles owners, but many special waterproof materials in ready-mixed mortar will fundamentally solve such problems.
Our ready-mixed mortar factory has been trying to develop new products and one of them is the ready-mixed heatproof mortar. Here are the product details. 1. Basic information Specification and color: 20kg/bag; white powder Compliance standard: Q/DGJC 12-2018 "Flat Roofing Mortar for Buildings"(China National Standard) 2. Product features Heat insulation and waterproof, anti-cracking and anti-alkali, fire and flame retardant, green and environmental protection. 3. Scope of application It is applicable to: ---the protection and heat insulation of substrates such as waterproof layer of buildings and cement mortar for flat roofs. ---the protection of house waterproof layer and liquid coil waterproof layer. ---substrates such as cement mortar, cement-based or asphalt-based waterproof coating It is not applicable to: ---substrates such as colored steel tiles, glazed tiles, ceramic tiles, etc. ---sloping roofs. 4. Product Overview Ready-mixed heatproof mortar is a new type of inorganic material pre-mixed and dry-mixed with selected lightweight aggregates, inorganic cementitious materials, additives, ect. It has excellent thermal insulation performance, aging resistance and fireproof performance, and is easy to use. Just add water, stir and start the on-site construction work. The product is one of the components of the roof waterproof system, which is used for thermal insulation protection of flat roof, with good thermal insulation effect and waterproof layer protection effect. It can also be used for the protection and thermal insulation of other substrates such as cement mortar flat roofs.
We supply the Required Grade and Type of Cement that have been procured from the Top Brands made available to the customers at the required Specification for the best prices in the Bulk quantities required. It is obvious that Cement is a very useful binding substance in construction. The usage of cement over diverse fields of construction has made it a very significant civil engineering material. Cement mixed with water and fine aggregate produces mortar, sand and gravel to create concrete. It is the most-consumed resource and is widely available in the market.
* PHOSCAST Phoscast : Phosphate Bonded Castables * PURPOSE customers using FBC boilers (Particularly underbed feed FBC boilers) for the protection of inbed coils against erosion potential by applying highly abrasive resistant refractory on inbed coils above fuel feed system. BACKGROUND * Two of such actions are providing special alloy studs on inbed coils and applying highly abrasive resistant refractory on the outer bottom loops of inbed Coils which are above the fuel feed nozzles. * GANESHAS has taken number of approaches to identify the key factors affecting erosion rates with an objective to enhance the life of inbed tubes as well as implementing the corrective action to reduce the erosion rates. Phosphate coatings are often used to protect steel parts against rusting and other types of corrosion * Erosion of inbed coils in fluid bed combustor is unavoidable phenomenon however the rate of metal wastage and thus the life of tubes depends on various factors like ash & fuel properties, design of Combustor / feeding system, flue gas velocities operating conditions etc. It has been also observed that maximum erosion prone inbed coils are those which come above fuel feed nozzles and an area of approximately 1 to 1.5 mts around fuel feed systems are badly affected. APPLICATION Phoscast-90 XR can be applied by ramming with wooden mallet having adequately large head @" dia x 5" length x 10â?? Jong handle). The desired lining or repair thickness is built up in several courses while ramming the mass to uniform thickness. Phoscast refractory should never be trawled to obtain smooth surface; ramming only should finish surface. Any excess mass is to be sliced off with trowel edge and then finished by ramming again for bed coil. Tube application of AFBC boiler, the material pasty mass should be finger pressed into the studs of the tube with maximum force. Finish should be given by pressing the hand palm against material applied, using surgical type thin rubber hand gloves.
