1. Reception and storage of raw materials:
Dry products used in comparatively small quantities, such as whey powder, stabilizers and emulsifiers, cocoa powder, etc., are usually delivered in bags. Sugar and milk powder can be delivered in containers. Liquid products such as milk, cream, condensed milk, liquid glucose and vegetable fats are delivered by tankers.
2. Formulation:
The ingredients used in ice cream production line are: fat milk solids-non-fat (MSNF) sugar/non-sugar sweetener, emulsifiers, stabilizers, flavouring agents, colouring agents.
3. Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.
4. Homogenization and pasteurization:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 75C for homogenization at 140 200 bar, the mix is pasteurized at 83 85C for about 15 seconds then cooled down to 5C and transferred to an ageing tank.
5. Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5C with continuous gentle agitation. Ageing allows time for the stabilizer to take effect and the fat to crystallize.
6. Continuous freezing:
to whip a controlled amount of air into the mix;
to freeze the water content in the mix to a large number of small ice crystals.
-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage
1. Fruit and vegetable cleaning production line: material lifting -- selection and sorting -- first cleaning -- second cleaning -- draining water -- air drying 2. Leaf vegetables Processing flow: selection and sorting - material cutting - material lifting - first cleaning - second cleaning - drainage water- air drying 3. Processing flow of root vegetables: peeling and cleaning - selection and sorting - material lifting - material cutting - material lifting - first cleaning - second cleaning - draining - dehydration
Popsicle machine, ice cream machine, popsicle freezer, handmade fruit popsicle ice cream machine Specification : Single mode --- 40pcs /moulde Bimodal ----80 Four modes ----160 Six modes ----240 Eight modes ----320 Ten modules ----400 Twelve Mills ----480 Eighteen modulus ----720 Have 4kind mouldes for client choice : pls here attached mouldes photo .
Specification of products Rome Climate Class C 4 Operating Temperature DEG C -18/-22 Voltage / Frequency 220V/50Hz Type of Refrigerant A r134a/r404 Cooling System Air Blown Compressor number 2 Compressor Glue Compressor Power 1126W +1126 W External Dimensions (W * D * H) mm 1220 * 1245 * 1370 Insulation Density kg/m3 38 ~ 40 Defrost Automatic Defrost type Hot gas + Resistance Gross Weight kg 450 Tray Capacity lt 12x5
Model name: BQL933A Feature: computerized controller with digital display Main power: 220v50hz / 110v60hz / 220v60hz Installed power:2.4 KW Refrigerating horse power:1.5 hp Compressor brand: tecumseh Refrigerant type: R22 / R404A Cold hopper system Compressor: dongper Refrigerant type: R134A Flavours: 2+1mixed Hourly output: 26-30kg/42-52l Cylinder capacity: 1.9x2 Hopper capacity: 5.8x2 Cooling type: airnet Weight (kgs):195 Overall dimension (mm): width750 x length540 x height1520. Ply masonite case(fumigated free).
European compressor, high quality assurance. Applying whole stainless steel structure, look good and durable. Mkk low temperature type soft serve ice cream machine applies european compressor with excellent freezing capacity. It offers soft serve frozen food like ice cream, frozen yogurt and and sorbet. It is suitable in ice cream shop chains, shopping malls, schools and hotels, etc. Dimension: 670*670*1360 mm Volt/freq: 110v, 220v, 380v 50hz/60hz Power: 2700w 2hp Capacity: 48liter/h Net weight: 165kg Features 1. Applying whole stainless steel structure, look good and durable. 2. Refrigerant: 836 applies r22938, 948, 968 apply r404a 3.2+1 flavors 4. Cone counter system, cone dispenser is optional. 5. Digital display system 6. Condenser: air 7. Standing style with wheels. 8. Spiral blenders 9. Table top style and standing style for choice. Specification: Tecumseh compressor from france: 1.5hp~2hp available Amount: 1 piece Compressor lowest temperature:836 can reach -25c lowest. 938, 948, 968 can reach -45c lowest. Freezing cylinder: 2.2 literx2 Hopper volume: 10 literx2 Optional: rainbow function, cone dispenser, precooling system in hoppers. Type Dimension Volt/freq Power Capacity Net weight Tk 836t 730x680x800 mm 110v, 220v, 380v 50hz/60hz 2400w 1.75hp 36liter/h 145kg Tk 938t 730x680x800 mm 110v, 220v, 380v 50hz/60hz 2100w 1.5hp 38liter/h 145kg Tk 948t 730x680x800 mm 110v, 220v, 380v 50hz/60hz 2700w 2hp 48liter/h 145kg Tk 968t 730x680x800 mm 110v, 220v, 380v 50hz/60hz 3900w 3hp 68liter/h 145kg
Soft ice cream machine hm113b Features All the popular soft serve variations from low to non-fat ice creams or yogurt One flavor. Heat treatment system Provides a daily heating and cooling cycle to safely maintain dairy products up to 14 days before a complete disassembly and cleaning is required. Freezer cylinder One , 3.2 liters (3.4 quart, 0.7 gallons ) capacity. Mix hopper One , 13 liters (13.8 quart, 2.85 gallons ) capacity. Maintain the temperature of mix, under 5 degree in auto & stand by mode. Simplified air/mix pumps deliver the precise amount of air and mix to the freezing cylinders, and reduces operator parts. Mixer , mixing the material to keep the temperature uniformity in hopper. Wooden case
Model no.: hm238 Flavour: 2+mixed Main power: 220v, 50/60hz Function : pre-cooling system , mixer , air pump , counter ·+pasteurism for you to choose Rate power: 2.6 kw Refrigerant: r22 / r404a Tank capacity: 12l x 2 Hourly production: 30-35l Overall dimensions: 530 x 780 x 850 (mm) Packing dimensions: 665 x 864 x 1009 (mm) Net weight: 120 kg Packing: 1 unit/case.
Specifications: 1) Compressor is Aspera from Italy 2) Expansion valve is Danfoss from Denmark 3) Protection of over-current and low-voltage 4) Digital display, simple control 5) Patent evaporator and beater design 6) Hourly production: 38L/h, 300 cones/h (100g/cone), can vary with mix used and operating condition 7) Tank capacity: 6.5L x 2 8) Flavors: 2 + mixed 9) Electric power: 220V, 50Hz(or 60Hz) 10) Installed power: 2.4kW 11) Condenser: air 12) Refrigerant: R22/R507 13) Dimensions: 550 x 735 x 1,335mm 14) certifications:CB CE ROHS GOST Optional: 1) Cone dispenser 2) Customized front panel 3)phase converter and three- phase motor 4)pre-cooling system 5)air pump 6)stainless steel shell Wooden case dimensions: 720 x 880 x 1,530mm N.W.: 160kg G.W.: 185kg