Aluminium enamel wire is an electromagnetic wire mainly made of electrical pure aluminum as the conductor material, and coated with a layer of insulating paint film on its surface. Electrical pure aluminum, with a purity usually above 99.95%, has a relatively low density (about 2.7E3 kg/M3), is lighter than copper, but has slightly lower conductivity than copper, generally 61.8% IACS (International Annealed Copper Standard).
Aluminium insulated wire is widely used in various electrical equipment, such as motors, transformers, solenoid valves, and household appliances, due to its lighter weight, lower cost, and good conductivity.
Advantages and Applications of Aluminium Enameled Wire
Advantages of super enamelled aluminium wire:
Cost effectiveness: Aluminum is relatively cheaper than copper, so using aluminum as a conductor for aluminium winding wire has a significant cost advantage
Lightweight: Aluminum has a lower density than copper, and under the same current carrying capacity, aluminum enameled wire is lighter in weight
Technological progress: With the improvement of surface treatment technology and insulation paint formula, the electrical and mechanical properties of modern aluminum enameled wires have been greatly improved, especially when combined with high-performance insulation paint to replace copper enameled wires within a certain range.
Copper Clad Aluminum Wire (CCAW) is an electromagnetic wire product that uses copper-clad aluminum material as its inner conductor and is coated with an insulating paint film on its surface. This type of copper coated aluminum wire combines the advantages of both copper and aluminum metals: copper has good electrical conductivity, while aluminum significantly reduces the materials weight. Therefore, while maintaining high electrical conductivity, copper-clad aluminum wire also features lightweight characteristics.
Applications of Enameled Copper Clad Aluminum Winding Wire
enameled copper clad aluminum wire has excellent conductivity of copper and lightweight characteristics of aluminum, while providing good electrical insulation performance through insulation paint layer, and has a wide range of applications in multiple fields.
1. Motor, transformer, and electromagnetic coil
2. speaker coils
3. Household appliances
4. Copper clad aluminum electrical wire for electronic devices with
The following are some main uses of copper clad aluminum annealing wire:
1. Electrical engineering and electronic products: transformers, motor windings, electromagnetic coils, etc
2. High frequency transmission line
3. Cables and wires
Applications of Enameled Copper Clad Aluminum Winding Wire
FAQs of Enameled copper clad aluminium cable
Whats your company product scope?
We have many kinds of products, such as enameled magnet wire, Heat Shrinkable Sleeve, stranded copper clad aluminum wire, Silicone Tubing, and silicone coated fiberglass sleeve.
Enamelled wire refers to a type of wire that uses copper winding wire 36 swg as a conductor, is coated with insulating paint on its surface, and is cured into insulated wire after baking.
It can isolate current and act as a conductor in electrical equipment. At the same time, it has certain high-temperature resistance and mechanical strength, suitable for electrical equipment with high temperature, high frequency, and high voltage.
Advantages of Using Copper Enameled Wire Over Other Materials
Good conductivity: Copper has excellent conductivity, which makes devidayal copper winding wire have a high efficiency in transmitting current and low losses.
High thermal stability: class h enamelled copper wire able to withstand high working temperatures, suitable for environments with high loads and long-term operation.
Good mechanical strength and flexibility: suitable for various needs during winding and installation processes.
Excellent chemical stability and insulation performance: providing good electrical safety.
Advantages of Using Copper Enameled Wire Over Other Materials
FAQs of 32 awg enameled copper wire
What is copper enameled wire?
Copper enameled wire is a thin copper submersible winding wire coated with a thin layer of insulation, typically a type of enamel or varnish. This insulated copper magnet wire prevents the wire from shorting when coiled tightly together.
What are the benefits of copper enameled wire?
Enamelled winding wire and copper winding wire 35 swg have high electrical conductivity due to the copper core.
Thermal resistance - various enamel types offer different temperature ratings.
Chemical resistance - the enamel coating protects the copper from corrosion.
Size variability - available in a wide range of diameters for various applications.
0.05-0.10mm fine copper enameled wire, due to its small diameter and excellent electrical performance, is widely used in various high-precision and strict requirements fields. The following are some main uses:
1. Micro motors and electric motors
2. Micro transformers and high-frequency transformers
3. Headphones and speakers
4. Electromagnetic coils: In relays, solenoid valves, and other electromagnetic equipment, fine copper enameled wires are used to manufacture miniaturized electromagnetic coils
Features of Polyurethane Film Insulated Round Copper Magnet Wire (F and H Thermal Class)
1. Size of ultra-fine conductors
2. Excellent electrical performance
This magnet wire insulation types uses pure copper wire rods, enameled copper wire ensuring effective current transmission and low resistance loss.
3. Excellent mechanical strength and flexibility
The flexibility of the polyurethane insulation layer makes it easier to handle enameled wires during winding and installation processes.
4. Direct weldability
This type of enameled wire is designed to be directly solderable, which greatly simplifies the manufacturing and maintenance process of electronic components.
Insulating conduit is a tubular material used in electrical installations to protect wires and cables, preventing electrical short circuits or leakage. It is made from materials with high electrical insulation properties,effectively isolating electrical wires and cables from other conductive bodies or environmental factors that could cause damage. Besides providing electrical insulation protection, insulating conduit also offers certain levels of waterproofing, dustproofing, and corrosion resistance, ensuring the safe operation of electrical systems.
Quality Control Measures for Insulation Casing
The following are several important aspects of quality control in the production of silicone coated fiberglass sleeve and heat shrink tube sleeve and custom bulk silicone tubing:
1. Raw material inspection
Raw material quality: Strictly inspect the quality of incoming raw materials (such as PVC, PTFE, silicone rubber, etc.), including physical properties, chemical stability, etc., to ensure that the raw materials meet production requirements.
2. Production process control
Process parameter monitoring: Precise control of extrusion, vulcanization and other process parameters (such as temperature, pressure, speed, etc.) to ensure the stability of the production process and product consistency.
Online inspection: Set up inspection points on the production line to monitor the appearance, size, thickness, etc. of the insulation sleeve in real time, and timely detect and correct production deviations.
Equipment maintenance: Regularly maintain and calibrate production equipment to ensure its normal operation and production accuracy.
3. Finished product inspection
Physical performance testing: Conduct physical performance tests on the finished product, such as tensile strength, elongation, and bending performance, to ensure compliance with design requirements.
Electrical performance testing: Conduct insulation strength, voltage withstand tests, etc. to verify the electrical performance of the insulation sleeve.
Environmental adaptability testing: Conduct high and low temperature tests, humidity and heat aging tests on insulation sleeves to evaluate their performance stability under different environmental conditions.
Silicone fiberglass sleeve is a high-performance insulation material made by impregnating fiberglass cloth with silicone resin and then using a heat curing process. This type of silicone coated fiberglass sleeving combines the high strength of glass fiber and the excellent electrical insulation performance of silicone resin, with good heat resistance, electrical insulation, chemical stability, and mechanical strength. Therefore, it is widely used in fields such as electrical, electronic, automotive, aerospace, etc., for the protection and insulation casing of wires and cables.
Features of Silicone Fiberglass Sleeving
The key features of silicone coated fiberglass sleeve include:
1. High-Temperature Resistance: It can withstand temperatures from as low as -70C up to +200C, and sometimes even higher for short periods, making it suitable for applications in extreme conditions.
2. Electrical Insulation: Offers excellent dielectric strength, which makes it an effective insulator for electrical wires and components, helping to prevent electrical shocks and short circuits.
3. Chemical and Abrasion Resistance: The silicone coating provides resistance to a wide range of chemicals, including oils and solvents, as well as protection against physical abrasion.
4. Flexibility: Despite its durability and resistance to harsh conditions, silicone fiberglass sleeving remains flexible, which is crucial for installation and maintenance in tight spaces.
5. Versatility: It is used in various industries, including automotive, aerospace, electronics, and manufacturing, for applications such as wire harnesses, electrical insulation, and protection of hydraulic hoses.
Polyamide over coated with Polyester-imide Round Magnet Copper wire is a high-performance electromagnetic wire product, with an insulation layer composed of a composite of Polyesterimide (PEI) and Polyamide-imide (PAI). The composite coating significantly enhances the long-term stability and reliability of the polyimide magnet wire in complex working environments, and ensures electrical insulation performance and mechanical strength at higher temperatures.
Feathers of Polyamide over Coated with Polyester-Imide Insualted Round Magnet Copper Wire Thermal Class C
The design of this enameled copper wire aims to meet the stringent requirements of high-end electrical equipment in terms of heat resistance, electrical insulation, and mechanical strength.
1 High Heat Resistance: The composite insulation layer allows the polyimide magnet wire to operate at temperatures up to 200�°C or even higher, suitable for H class insulation level requirements and above.
2 Excellent Electrical Insulation Performance:
3 Good Mechanical Strength
4 Chemical Stability and Solvent Resistance
5 Moisture Resistance
Enameled magnet wire refers to a type of wire that uses metal wire as a conductor, is coated with insulating paint on its surface, and is cured into insulated wire after baking.
It can isolate current and act as a conductor in electrical equipment. At the same time, it has certain high-temperature resistance and mechanical strength, suitable for electrical equipment with high temperature, high frequency, and high voltage.
Quality Control Measures for enamel magnet wire
Due to its important role in electrical equipment, the quality of plain enamel magnet wire directly affects the performance and safety of the entire equipment. Therefore, it is crucial to take effective quality control measures.
1. Raw material control
2. Production process control
3. Quality testing
4. Environment and operator control
5. Quality Management System
By implementing the above measures, the quality of 16 awg enameled magnet wire can be effectively controlled, ensuring that it meets the requirements of electrical equipment usage, and improving the reliability and safety of the product.
Advantages of Enameled Magnet Wire
Custom Magnet Wire
Enameled copper wire
Polyester Film Insulated Round Copper Magnet Wire Thermal Class F (Single and Heavy)
Polyurethane Film Insulated Round Copper Magnet Wire (F and H Thermal Class)
Polyester-imide Film Insulated Round Copper Magnet Wire Thermal Class 180
Polyamide over Coated with Polyester-imide Insualted Round Magnet Copper Wire Thermal Class C
Aluminium winding wire
Polyurethane ECCA Wire QA/155 (180) Type 0.08-1.30MM
Polyesterimide ECCA Wire QZY/180 Type 0.13-1.30MM
Polyamide-imide ECCA Wire Q (ZY-XY)/200 Type 0.13-1.30MM
Copper Clad Aluminum Annealing Wire
Copper coated aluminum wire
155C Modified Polyester Enameled Aluminum Wire
155C Polyurethane Enameled Aluminum Wire
180C Polyesterimide Enameled Aluminum Wire
200C Polyamide-imide Enameled Aluminum Wire
Specialized in Magnet wire
Product Size Range: 0.05mm-3.20mm (AWG7-AWG44, SWG10-SWG47)
Product types: Class 130â??- Class 220â??
Executive standards: IEC, JIS, GB and NEMA
High Quality and Competitive price
Equipped with advanced production facilities and precise computer monitoring systems to guarantee product quality, we have attained ISO9001, 1S014001. UL. RoHS and REACH certificates.
