Our CNC turning precision parts are mechanically manufactured and mostly rotationally symmetrical parts that are produced by turning as a manufacturing process. Similarly, we speak of welded parts in welding, laser parts in laser cutting or milled parts in milling.
DESCRIPTION OF CNC HARD TURNING
What Is CNC Turning?
CNC turning is a precise molding process that machines parts by â??turningâ?? a rod material. The rod is fed through to a cutting tool and then material is shaped into a finished product. In the process of making cnc precision turning parts, the cutter is normally fed through a rotating work piece and this rotating work piece typically uses a variety of different angles as well as many different tool shapes.
CNC turning is generally used for creating turned metal parts that are symmetrical near their axis. For example a chess pawn would be a part that is symmetrical near its axis. The shapes that you can create using CNC turning vary greatly though and with the addition of other machining processes, the possibilities are endless!
While most people use CNC turning to create turned parts that only utilize a single axis, it is also possible to use ones that have more than one axis. This allows for more flexibility.
DISTINGUISHES OF TURNING PARTS
What Distinguishes Our CNC Turned Parts?
Part of our self-image is the continuous investment in our machinery. This is the only way we can guarantee the quality and precision in contract manufacturing for which our customers appreciate us. In the field of CNC turning (Computerized Numeric Control), we rely on automatic lathes and sliding headstock lathes. CNC long turned parts and precision turned parts on our CNC machines can be processed from 3 â?? 600 mm workpiece diameter and a maximum length of 2000 mm.
For the production of individual parts or repair work in CNC turning, we also have conventional CNC lathes and automatic lathes with which we can machine turned parts up to a diameter of 400 mm and a maximum length of 1000 mm.
If you need any kinds of precise molding, please contact us, as a professional precision molding company, Fangling is willing to offer you high quality products.
Precision CNC milling parts
Completed by CNC milling and forming grinding
Accuracy of our custom cnc machining milling parts can be achieved within �±0.002mm.
Main products: all kinds of precision parts, connectors, fixture, standard parts, mold design, development and manufacturing.
Business projects: precision molding grinding, precision EDM, CNC wire cutting, precision milling machining.
Independently research and develop and design automation production machine, to solve the human bottleneck problem and production obstacles for clients.
Customized customer demand, research and develop automated production in accordance with the customer production planning.
Automated assembly production, share client capacity, OEM production to finish customer delivery.
We cooperated with the businesses from different countries and regions
Japan ABLE, Belgian Accuritas, Taiwan Cheng Wei Precision Industry Co., Ltd., Cheng Ming Electronic Science and Technology Co., Ltd. (Dongguan)
Our company wants to establish long-term cooperative relationship with the following types of foreign enterprises:
Electronics, automotive, electrical machine, electrical equipment, instrumentation, home appliances, communications and other industries.
The column and base support the remaining parts of a milling machine, and the spindle is lubricated by an oil reservoir and pump in the column. The base supports the column and includes a coolant reservoir and a pump for coolant delivery during machining operations.
Knee
The gearing mechanism is housed inside a knee. Dovetail ways connect the knee to the column. A vertical positioning screw, often known as an elevating screw, supports and adjusts it. The elevating screw moves the knee up and down by raising or lowering the lever using a hand or power feed.
Saddle and Swivel Table
The table is supported by the saddle, which is on the knee. In horizontal milling m/c, the saddle slides on a horizontal dovetail on the knee, and the dovetail is parallel to the spindleâ??s axis. The saddle swiveled (revolved) horizontally in both directions, and the swivel table was attached to it.
Spindle
A milling machineâ??s cutting tools are held and driven by the spindle. It is supported by the column and is positioned on bearings. An electric motor drives the spindle using gear trains located on the column. The spindle face, close to the table, is machined with an internal taper. The front face has two keys that give a positive drive for the cutter holder or arbor.
Grinding Parts
Base.
Table.
Column.
Abrasive Wheel.
Wheel Guard.
Abrasive Wheel Head.
Three Types of Traversing Wheels.
Coolant Supply Nozzle.
DETAILS OF GRINDING PARTS
Advantages Of Grinding Parts
Precision tolerances
Accurate dimensions
Smooth surface finish
Best material
Competitive prices
DESCRIPTION OF GRINDING PARTS
What Do We Know About Grinding Parts
The grinder components can be used for various product molds. Just like, automotive, aerospace, electronic and household appliance,etc.
0.002-0.01mm accuracy.
Ra0.8-1.6 grinding surface roughness.
Ra0.5-3.2 discharging surface roghness.
Ra0.8-3.2 low speed wire cutting surface roughness.
R0.5max inner sharp corner.
0.001max parallelism.
As a precision injection molding manufacturer, we can provide kinds of plastic injection molds for sale, if you are interested, please contact us.
PRECISION PLASTIC INJECTION MOLDING
Digital manufacturing for plastic prototypes and on-de-mand production parts. Request an injection molding quote today. Injection molding is a manufacturing process for producing parts by injecting molten material into a mold. Material for the part is fed into a heated barrel, mixed and injected into a mold cavity where it cools and hardens to the configuration of the cavity.
Fangling Precision Plastic Mold Parts / Complete Molds
Precision Mold Parts/Spare Parts
With quality high precision mold parts, fast lead times, excellent customer service and support, Fangling will be your first choice of precision machining company.
Precision Plastic Injection Molds/Tools
We use durable materials like steel to create precise molding tools to manufacture quality products. We employ injection molding facilities for creating standard designs as per the client's demand.
WHY CHOOSE FANGLING FOR INJECTION MOLDING?
If you are looking forward to getting the ultimate injection molding service, then you must choose Fangling for obvious reasons.
Why Choose Fangling for Injection Molding?
Reputed Brand
Fangling is a reputed name for providing the ultimate precision mold services, for saying the least.
Latest Technology
They use the modern and latest technology to cater to their customers with faultless molding service in the best way possible. They provide the best precision molded plastics for the job.
Affordable
Despite providing high-quality precision injection molding service as per the excellent industry standard, their service rates are decent and affordable.
Other Perks and Benefits
There are so many other perks and benefts that you are supposed to get from availing of their service. You should know about precision injection molding Inc.
MATERIALS USED IN INJECTION MOLDING
There are different kinds of materials used in making precision mold parts and injection plastic parts. Thermoplastics are most used in this regard. Not to mention, a hundred types of various thermoplastics are used in injection molding.
INJECTION MOLDING PROCESS
Precision injection molding is an effective manufacturing process that produces single parts and products utilizing different materials, commonly thermoplastic and thermosetting polymers. This method is used to manufacture different everyday plastic products such as chairs, bottle lids, telephones, toys, packaging, etc.
Core and cavity are used in the injection molding process, where the concave part of the mold is the cavity and the convex part is the core. The core and cavity in injection molding are used in pairs, with the cavity also referred to as the female mold and the core as the male mold.
DESCRIPTION OF CORE AND CAVITY
What Does Core Mean In Casting?
A core is a preformed, bonded, sand insert placed into the mold to shape the interior of a casting or a part of the casting that cannot be shaped by the pattern. Cores are frequently used to create hollow sections or cavities in a casting.
Function Of Core And Cavity
The core & cavity are the shaped sections in either half of the mould tool which give the plastic product its final shape. The hot molten material is injected into the core & cavity and then sets hard into shape. The core and cavity design of this type of mold spare parts is essential in the correct formation of the product.
DETAILS OF CORE AND CAVITY
What Are The Types Of Core?
Generally, cores are of two types:
Green Sand Core: ADVERTISEMENTS: A core formed by the pattern itself, in the same sand used for the mould is known as green sand core. The pattern is so designed that it provides the core of green sand. The hallow part in the pattern produces the green sand core.
Dry Sand Core: A core is prepared separately in core boxes and dried, is known as dry sand core. The dry sand cores are also known as process cores.
If you need any kinds of precision mold services, please contact us, as a professional custom plastic molding company, Fangling is willing to offer you high quality products.
Mold Assembly
When designing plastic injection moulded parts to be used in conjunction with other parts, the assembly must be considered. There are several assembly techniques, mechanical fastening, press fit, hot staking, snap fit, welding, solvent bonding and adhesive bonding. Weâ??ll cover each of these in more detail over the next two articles and how they fit into the design process.
When designing for plastic injection moulding, the aim is to reduce the overall number of parts for any given product. There are several advantages to this aim, not only will it reduce costs but it will make assembly easier. When designing, designers should lookout for any opportunities to simply the assembly process through a more efficient design.
Details of Injection Molding and Assembly
Six Points Of Preparation For Mold Assembly
Familiarity with assembly procedure
A thorough understanding of assembly drawings
Checking Parts
Mould Acceptance Technology
Developing Assembly Sites
Preparing mold standard parts and related materials
DESCRIPTION OF INJECTION MOLD ASSEMBLY
How to Design for Assembly
Searching for Symmetry
It might be hard to wrap your mind around at first, but many assemblies traditionally constructed of two unique components can often be made from a pair of identical parts.
Self-Mating Parts
But why not get rid of the screws altogether? Our gear housing example is now symmetrical, but it still requires manual installation of threaded inserts, never mind keeping track of all those pesky screws and washers.
Family Molds
Another way to achieve hero status is the use of family molds, which are ideal when producing a series of parts with similar shapes and sizes.
Hardware Harmony
Everyoneâ??s heard the adage about reinventing the wheel. Designing and manufacturing your own nuts, screws, shafts, pins, keys, and dozens of other off-the-shelf components should be avoided at all costs. Better to redesign your product around standard hardware items, especially if production volumes are expected to rise at some point.
Moving to Monoform
The properties that make plastics such as polypropylene (PP) and styrene butadiene (SB) excellent candidates for living hinges.es of the chosen plastic are appropriate for the environment in which theyll be used.
Easy Assembly
If a product must be assembled, attempt to make the task easier by orienting the various screws and connectors in such a way that all are accessible from the same side, thus minimizing part flipping and rotating.
If you want to know more about precision mold services, please visit our website.
Customized cylindrical parts according to customer's drawing requirement.
Jobs: Hard Turning, Centerless Grinding, Punch Grinder, EDM Wire Cutting, Sink EDM
Tolerance: +/- 0.002mm
Quantity: according to customer's order.
DESCRIPTION OF CYLINDRICAL MOLD PARTS
What is Cylindrical Mold?
Concrete cylinder bearing are used to create cylinder test specimens. The cylinder molds are constructed of plastic or steel. The plastic concrete cylinder molds are disposable, while the steel molds are reusable.
If you need any kinds of precision mold services, please contact us, as a professional custom plastic parts manufacturers, Fangling is willing to offer you high quality products.
Die sinking edm aluminum parts consist of an electrode and the workpiece is submerged in an insulating liquid. The electrode and the workpiece of EDM machine spare parts are connected to a power supply in which the electrode is made according to the required shape. The machine uses the shape of the electrode to erode the inverse shape in the workpiece.
DESCRIPTION OF EDM SINKING
How sinker edm parts Works
A â??bridgeâ?? is created between the part and the electrode.
A spark is created.
The spark creates heat.
Plasma is created around the spark that melts the material.
The spark is turned off and the area implodes on itself, removing material.
The dielectric fluid flushes the zone to start again.
ADVANTAGES OF EDM SINKING
Improving Productivity
Having a productive die-sink EDM process is relatively straightforward: Create the correct work environment, use up-to-date technology of making mold spare parts, and eliminate rework.
Generator Technology
The EDMâ??s generator technology creates sparks while controlling electrode wear and optimizing cutting speeds. On certain die-sinking EDM equipment, the technology manages the electrical current between the fronts and sides of electrodes and controls its delivery to minimize lateral sparking that disrupts effective machining of areas such as the sides of mould cavities. The system allows the electrode to have maximum power in the front of the cavity without destroying or creating oversize gaps on the cavity side walls.
If you need any kinds of precision plastic molding, please contact us, as a professional precision moulding company, Fangling is willing to offer you high quality products.
Jigs & Fixture Parts
There are a wide variety of mechanical components. Our Fixture Parts are manufactured to precise specifications and include springs, bearings, actuators, clamps, snap rings, etc. Though most are very common, for most applications, Fixture Parts are designed to fit into their place in a piece of equipment.
DESCRIPTION OF JIGS & FIXTURE PARTS
What Is The Use Of Jigs & Fixture Parts?
Mechanical parts are components that are used as the main structure of robotic systems.
DETAIL OF JIGS & FIXTURE PARTS
How Jigs & Fixture Parts Are Made?
There are a wide variety of mechanical components. Each is manufactured to precise specifications and include springs, bearings, actuators, clamps, snap rings, etc. Though most are very common, for most applications, they are designed to fit into their place in a piece of equipment.
The process begins with the development of a CAD design. From this initial rendering, each of the components is defined including measurements, function, and placement. When deciding on a component, it is important that it meets the standards of the overall design. They are available in multiple shapes and sizes and may have to be engineered from a standard form to specialized application.
As a precision molding company, we can provide kinds of precision mold parts for sale, if you are interested, please contact us.
Final Plastic Mold Products
We stock a line of molding-related products including well over 200 components for dialysis. We continue to innovate with new product designs and discoveries year after year. Contact Us to request access to our products catalog with pricing and a way to order.
DETAIL OF FINAL PLASTIC PRODUCTS
What Products Can Be Made from Injection Molding?
Plastic bottles are the most common product manufactured by the billions each year, ranging in multiple shapes and sizes. Typically, the plastic bottles used to hold potable water and other drinks are made from polyethylene terephthalate (PET), because the material is both strong and light.
Used in devices such as remote controls, computers, televisions, medical equipment, and other consumer electronic components, housings are all produced by injection molding process. Custom plastic injection molding services can manufacture any custom plastic enclosures for practically any application and sizes.
Why Choose Plastic Injection Moulding For Your Project?
Protolabs utilise a rapid injection moulding a technology-driven process that leverages manufacturing automation. CAD models are sent directly to the production floor where mould milling begins, but in most cases, moulds are fabricated from aluminium, not steel. This allows for faster and most cost-effective tooling when compared to traditional steel moulds. As a professional precision moulding company, we offer a number of additional secondary services to support your project.
If you want to know more types of plastic casting products , please visit our website.
