At Zolo, we understand the challenges buyers face tight project deadlines, budget constraints, and ensuring the safety and quality of work. We offer solutions that:
Reduce costs by minimizing crane and scaffolding requirements.
Save time with continuous operations and rapid form movement.
Enhance safety with fully integrated protective systems.
Deliver custom solutions tailored to unique project needs, ensuring structural excellence.
What is Plastic Formwork?
Plastic formwork is an innovative and sustainable solution for shaping and supporting concrete structures in construction. Made from high-strength, lightweight plastic materials, this formwork system is known for its durability, ease of handling, and environmental benefits. Its reusability and cost-effectiveness make it an ideal choice for a wide range of construction projects, including residential, commercial, and industrial applications.
Features of Plastic Formwork
Lightweight and Portable:
Plastic formwork is significantly lighter than traditional steel or wooden formwork, making it easy to transport, handle, and install on-site.
Durable and Long-Lasting:
Resistant to water, corrosion, and chemicals, plastic formwork offers extended durability and can be reused multiple times without warping or degradation.
Eco-Friendly:
100% recyclable material minimizes waste, contributing to sustainable construction practices and environmental conservation.
At Zolo, we specialize in custom concrete formwork solutions designed to meet the unique demands of modern construction projects. Whether you're a construction company, civil engineering contractor, or project foreman, our customized formwork services ensure that your concrete structures are completed efficiently, safely, and within budget.
What Is Custom Concrete Formwork?
Custom concrete formwork refers to tailored molds or systems specifically designed for individual construction projects. These formworks are engineered based on your projectâ??s blueprints and unique requirements, ensuring precise shaping, structural integrity, and enhanced performance during concrete pouring.
Why Choose Our Custom Formwork Solutions?
1. Tailored to Your Project Needs
Every construction project is different. We provide formwork systems that:
Match your architectural or structural designs.
Use appropriate materials, such as steel, plastic, or aluminum, depending on the project's environment and complexity.
Feature specialized configurations for complex or unique structures.
Formwork Solutions
Concrete is one of the most versatile and widely used building materials in the world. It is used to build a variety of structures, from skyscrapers and bridges to monuments and dams. However, concrete cannot stand alone. It must be poured into a specific type of mold. This is where templates come in.
What is formwork?
Formwork is a mold for pouring and shaping fresh concrete. Formwork, which can be permanent or temporary, holds poured concrete and shapes it until it sets and becomes strong enough to support itself and other loads.
Formwork is also called "shuttering". However, in some parts of the world, formwork refers to the use of plywood or wood to create molds.
Formwork systems can be classified based on the following parameters:
Type of material used to make the mold (plastic, steel, wood, aluminum)
Types of concrete structures it supports (slabs, columns, walls)
At Zolo, we have invested time and effort into creating superior and reliable wall formwork systems. Through our products, we aim to provide formwork solutions as well as bracing and support systems that enable developers to complete a wide range of construction projects quickly, safely and efficiently.
We offer a comprehensive range of heavy-duty and light-duty wall formwork systems for the development of concrete walls of all shapes and sizes. We also offer formwork solutions for curved walls and columns, making it easy to build infrastructure and construction projects with unique geometries. Whatever formwork you need to build walls with a consistent, high-quality concrete finish, you'll find it at Zolo.
Column forms are a type of concrete formwork. Concrete forms are molds made of steel, aluminum, wood, plastic, or other materials in which wet concrete is poured to achieve the desired shape and size for construction. Once the concrete has set, the forms are usually removed, although permanent forms still exist as part of the construction.
The shape and size of the column formwork depends on the needs of the project. To aid in quality control during the pouring phase using a column formwork, a horizontal jig made of steel or wood is often used in conjunction with a column mold. The head of the column formwork is often used to support the beam formwork or to cast the column formwork into the bottom side of the beam. The use of column formwork in combination with beam formwork allows for fast and precise construction.
Modern climbing formwork systems consist of large wall forms mounted on climbing scaffolds. As part of the first concrete pour, the climbing supports are attached to pre-set anchor bolts. This ensures the transfer of wind and constant loads from the wall formwork and supports. The formwork also used two climbing brackets to create a working platform to align and support the panels.
After pouring the concrete, the lifting boots and screws were installed. Both the climbing platform and the formwork were then lifted to a new suspension point for the next pouring cycle.
Overview
With the increasing awareness of environmental protection and sustainable development, the concrete construction site is also an urgent need for a kind of environmentally friendly, reusable, easy-to-operate building formwork to replace the traditional wooden formwork and steel formwork, ZPLASTKâ?¢80 Modular Plastic Formwork with the help of ABS plastic is unique high-strength, low weight, environmentally friendly features, it already start a new era of construction.
ZPLASTKâ?¢80 Modular Plastic Formwork is one type of rapid, handy, modular and economical solution for concrete slabs, columns and walls. It can make your job easy.
Features
1. Various size specifications, flexible combination to adapt to different concrete structures
2. The slab and wall can be cast in a single pour.
3. The weight of the largest size formwork panel is about 11 kilograms, which can be easily handled by workers. The panels are simply connected by locking handles so that they can be operated by ordinary workers without the need for skilled workers, which greatly improves construction efficiency and reduces labor costs.
4. The concrete surface can reach the level of fair-faced concrete, with precise dimensions, verticality and flatness greatly superior to that of wooden formwork and steel formwork, saving the cost of secondary plastering.
5. The formwork is completely waterproof, resistant to moisture, does not swell, and does not deform at high temperatures.
6.Under normal use, it can be in circle use at least 100 times.
Concrete Formwork Solutions
Concrete is one of the most versatile and widely used building materials in the world. It is used to build a variety of structures, from skyscrapers and bridges to monuments and dams. However, concrete cannot stand alone. It must be poured into a specific type of mold. This is where templates come in.
What is Concrete Formwork?
Formwork is also called "shuttering".Formwork is a mold for pouring and shaping fresh concrete. Formwork, which can be permanent or temporary, holds poured concrete and shapes it until it sets and becomes strong enough to support itself and other loads.
Formwork systems can be classified based on the following parameters:
Type of material used to make the mold (plastic, steel, wood, aluminum)
Types of concrete structures it supports (slabs, columns, walls)
Formwork Frames
1ã??Aluminum
If you desire a formwork frame that matches the strength, durability, and reliability of steel but without the weight, aluminum emerges as an excellent choice. Its lightweight nature and non-hygroscopic properties prevent warping or shrinking. Moreover, its reusability factor allows for multiple applications, enabling you to curtail construction expenses while optimizing cost-effectiveness.
Beyond these core benefits, employing aluminum formwork frames yields additional advantages:
Accelerated Construction: Aluminum's lightweight composition, coupled with minimal crane dependency, expedites construction projects. This acceleration translates to time and labor savings, ultimately reducing overall costs.
Enhanced Surface Protection: Aluminum formwork frames can be powder-coated, creating a surface that is resistant to impacts and scratches. This feature ensures durability and facilitates easy cleaning.
Cost-Effective for Symmetrical Structures: Particularly advantageous for projects involving numerous symmetrical structures, aluminum formwork provides a cost-effective solution.
Facilitates Quick Assembly: The inclusion of welding nuts allows for the swift and straightforward assembly of accessories such as brackets and guardrails.
Reusability and Maintenance: Aluminum formwork can be repaired and refurbished multiple times, contributing to its longevity and cost-effectiveness. Its low adhesion to concrete compared to other materials further enhances its usability.
Overview
Zolo ZFlexâ?¢20 Timber H20 Beam Wall Column Formwork is a versatile and robust formwork system designed to meet the demanding requirements of modern concrete construction projects. Combining flexibility with high load-bearing capacity, this system is ideal for constructing a wide range of wall&column structures with superior precision and efficiency.
ZFORM 120 Steel Framed Wall Formwork
ZOLO ZFORM 120 Steel Framed Panel Wall Formwork is mainly used for wall casting, and the standard version has a total of 5 different heights and 6 different widths of panels. For pouring in special positions the combination of corner panels and adjustable panels can be used to achieve the pouring requirements. The connection of the panels is joint by a adjustbale alignment clamp, which is handy and rapid, and at the same time greatly reduces the investment of manpower and time.
Features
1. Perfect for the construction of all kinds of vertical concrete structures, both in building construction and civil works (walls, columns, abutments, footings.)
2. Highly efficient with minimum labour costs and erection time.
3. Consisting of panels that are joined with clamps to make sets. With effective and safe accessories in any type of application.
4. Designed to withstand high concrete pressures
5. The steel frame is highly strengthened, and the wall formwork can bear lateral pressure 60 KN/m2 while the column formwork can bear 80 KN /m2.
6. The plywood is screwed on from the back when connecting frame and plywood, so the surface of the fnished concrete is perfect
7.The formwork series are a complete system with a full set of accessories, and can be set up flexibly according to project demand.
Overview
Zolo tunnel housing formwork is a specialized formwork system that allows for the simultaneous casting of walls and slabs in a single operation, resulting in a cellular-reinforced concrete (RCC) structure. This innovative formwork system is primarily used in buildings with a regular, cellular structure without beams.
Benefits
1. High stiffness that ensures perfect concrete finishing.
2. Easy operation that saves labor and time.
3. Fast forming with high reuse times.
4. Flexibility for various housing structures.
5. Continuously adjustable height and gridless assembly variants for a wide range of cross-sections.
6. User-friendly optional hydraulic support for shuttering, striking, lifting, and lowering.
8.Economical with fewer anchors in the wall areas due to the high load-bearing system walers.
