Cooling Tower Parts
The cooling tower is generally composed of filler (also known as cooling material) water distribution system, ventilation equipment, air distribution device, water drift eliminator, water collecting tank, water inlet and outlet pipes, etc. different combinations of the above structures can be constructed into different types of the cooling tower.
As a mature cooling tower manufacturer, we not only provide different types of cooling towers, but also various cooling tower spare parts.
You can choose from the following products according to your needs.
Cooling tower motor is a new type of energy-saving and environmental protection improved motor, with protection grade of IP55, insulation grade of B, and power supply voltage of 380V and 50Hz. Generally, a closed waterproof motor is used in the cooling tower, which can operate for a long time in outdoor humid and high temperature environments. The cooling tower motor material is cast iron and aluminum shell.
we also provide direct drive fan motors at good prices. You can select what you need from the different types of cooling tower motors
Advantages of Cooling Tower Motor
a. Cooling tower motor has soft start function. The cooling tower motor adopts professional soft start inverter, which reduces the influence of starting current on the frequency of cooling tower motor and prolongs the service life of cooling tower motor.
b. More energy efficient. The overall design of the cooling tower motor is optimized, and the high-quality copper wire winding and silicon steel plate are selected to reduce various losses of the cooling tower motor, and improve the working efficiency and service life of the cooling tower motor.
c. Be able to adapt to frequent speed changes in different situations. The cooling tower motor improves the efficiency coefficient, load rate and loss rate.
d. The cooling tower motor uses electromagnetic design to reduce the resistance of the motor stator and rotor. Its electromagnetic design makes it improve work efficiency, reduce the motor low wear and noise advantages.
Closed Circuit Cooling Tower
Closed circuit cooling tower (also known as an evaporative air cooler or closed cooling tower) is the tubular heat exchanger placed in the tower, through the circulation of air, spray water and circulating water heat exchange to ensure the cooling effect.
AUVC not only provides different shapes of cooling towers used in industries, such as round shape cooling towers and square cooling towers, but also offers closed cooling towers and open circuit cooling towers as well. The type of closed circuit cooling tower is widely used in iron and steel metallurgy, power electronics, machining, air conditioning system and other industries.
How do closed circuit cooling towers work?
Closed-circuit cooling towers make it possible to separate the evaporative circuit from the process circuit (customer circuit). A stainless-steel plate heat exchanger attached to the cooling tower, in its dedicated room, allows a glycol-free operation, and a simplified and unequalled ease of maintenance.
The closed circuit cooling tower works as follows
On the process side to be cooled (customer loop), the water to be cooled enters a plate heat exchanger connected to the tower and is cooled and discharged. The primary loop is closed and never comes into contact with air.
On the secondary side of the cooling tower, the water is sucked out of the pool by a pump and circulated through a stainless steel plate heat exchanger. The water leaving the exchanger is piped to the top of the unit. This water is graded and evenly dispersed over the exchange surfaces by dispersers (also known as water distribution nozzles). Air driven by fans (axial or centrifugal) enters from the lower part of the cooling tower, is heated and saturated with water and exits from the upper part, passing between the exchange surfaces.
Cooling Tower Pump
Cooling tower water circulation pumps are critical to the chiller system they serve. Your chilled water system may even have more than one type of chilled water pump, with one main pump circulating water through the chiller and another main pump circulating water through the building.
All chilled water or condensate pumps should have good seals, bearings, rotating parts and drive motors. Both circuits have controls, bypasses and valves that are often overlooked during inspection and maintenance. Pump filters should also be clean.
Characteristics Of Cooling Tower Pump
a.Stable operation: the absolute concentricity of the pump shaft and the excellent dynamic and static balance of the impeller ensure smooth operation without vibration.
b.No leakage: cemented carbide seals of different materials ensure no leakage of different media.
c.Low noise: the water pump supported by low noise bearing runs smoothly, and there is basically no noise except the weak sound of motor.
d.Low failure rate: the structure is simple and reasonable, the key parts are equipped with international first-class quality, and the trouble free working time of the whole machine is greatly improved.
e.Easy maintenance: easy to replace seals and bearings.
f. Less land occupation: the outlet can be left, right and up, which is convenient for pipeline layout and installation and saves space.
Cross Flow Cooling Tower
Cross flow cooling tower is an induced draft cooling tower that can cool water. Cross Flow Cooling Towers are a type of heat exchange system used in various industrial processes and HVAC (heating, ventilation, and air conditioning) systems to remove excess heat from the surroundings. These towers work on the principle of evaporative cooling, utilizing water and air to transfer heat from a process or a system.Cross flow cooling tower working: The water flows vertically from the top of the tower, and the air flows horizontally through the filler. The air flow is orthogonal to the water flow in the cooling tower.
Advantage
Compact Design: Cross Flow Cooling Towers have a more compact design compared to other types of cooling towers, making them suitable for installations with limited space or height constraints. Their vertical structure allows for efficient use of space.
Energy Efficiency: These cooling towers typically consume less power due to their design and operation. The water distribution system and air movement mechanisms result in lower energy requirements, leading to reduced operational costs.
Effective Water Distribution: The fill material inside Cross Flow Cooling Towers ensures even water distribution, maximizing the surface area available for heat exchange between water and air. This helps in achieving better cooling efficiency.
Lower Noise Levels: Cross Flow Cooling Towers tend to produce less noise during operation compared to other types, which is advantageous when the cooling towers are located near residential areas or noise-sensitive environments.
Easy Maintenance: The design simplicity of Cross Flow Cooling Towers makes them easier to maintain and clean. Access to internal components and fill material is typically more straightforward, simplifying maintenance tasks.
Handling Varying Flow Rates: These cooling towers can handle varying water flow rates effectively, making them versatile and adaptable to changing process requirements or external conditions.
Good Water Quality: The water exposed to air in the cooling process is less likely to get contaminated with debris, dust, or other impurities. This can help maintain better water quality and reduce the need for frequent water treatment.
Improved Water Conservation: Cross Flow Cooling Towers can be designed with features like drift eliminators, which help minimize water loss due to evaporation. This contributes to water conservation efforts and reduces the overall water consumption of the cooling system.
Suitable for Warm Climates: Cross Flow Cooling Towers are well-suited for warm climates because of their effective cooling capacity even when the surrounding air temperatures are relatively high.
A 500-ton cooling tower is a type of cooling tower that is designed to remove up to 500 tons of heat per hour from water used in industrial processes or HVAC systems.
A 500-ton cooling tower would typically be appropriate for large industrial applications, such as power plants, chemical manufacturing facilities, or large commercial buildings. The capacity of a cooling tower is determined by several factors, including the design of the tower, the temperature of the water to be cooled, and the humidity of the surrounding air.
Cooling towers are essential components of many industrial processes and HVAC systems, as they help to maintain the desired temperature of water used in cooling applications. Proper maintenance and operation of cooling towers are important to ensure optimal efficiency and prevent the growth of harmful bacteria like Legionella.
Cooling tower Features
Large capacity: A 500-ton cooling tower is designed to handle a high volume of water flow and remove a significant amount of heat from the water.
High efficiency: Many cooling towers are designed to be highly efficient, using advanced technology and innovative design features to optimize cooling performance and minimize energy consumption.
Durable construction: Cooling towers are often constructed of materials such as fiberglass, stainless steel, or galvanized steel to ensure durability and resistance to corrosion and environmental factors.
Fan and motor assembly: The fan and motor assembly is a critical component of the cooling tower, as it provides the necessary air flow to remove heat from the water. The motor and fan assembly is typically designed to be highly reliable and energy-efficient.
Water distribution system: The water distribution system in a cooling tower is responsible for evenly distributing the water over the fill material to ensure maximum contact with the air flow.
Fill material: The fill material is an important component of the cooling tower, as it provides a large surface area for water to be exposed to the air flow, facilitating heat transfer and evaporation.
Drift eliminators: Drift eliminators are designed to capture and remove water droplets that are carried out of the cooling tower by the air flow, preventing water loss and reducing the risk of environmental impact.
500 Ton Cooling Tower Application
A 500-ton cooling tower is typically used in industrial or commercial applications where large amounts of heat need to be removed from water. Some common applications of a 500-ton cooling tower include:
Power plants: A 500-ton cooling tower can be used to remove heat from the water used to cool steam in power plants. This helps to maintain the efficiency of the plant by ensuring that the steam is cooled sufficiently before it is reused.
Cooling Tower Motors
Cooling tower motor is a new type of energy-saving and environmental protection improved motor, with protection grade of IP55, insulation grade of B, and power supply voltage of 380V and 50Hz. Generally, a closed waterproof motor is used in the cooling tower, which can operate for a long time in outdoor humid and high temperature environments. The cooling tower motor material is cast iron and aluminum shell.
Derived from one of the most rugged motor platforms used in the most demanding industrial applications, direct drive motors are the right solution for operation in hot and humid environments in towers. Direct drives are ideally suited for cooling towers, air-cooled condensers and air-cooled heat exchangers.
Closed Circuit Cooling Tower
Closed circuit cooling tower (also known as an evaporative air cooler or closed cooling tower) is the tubular heat exchanger placed in the tower, through the circulation of air, spray water and circulating water heat exchange to ensure the cooling effect.
AUVC not only provides different shapes of cooling towers used in industries, such as round shape cooling towers and square cooling towers, but also offers closed cooling towers and open circuit cooling towers as well. The type of closed circuit cooling tower is widely used in iron and steel metallurgy, power electronics, machining, air conditioning system and other industries.
How do closed circuit cooling towers work?
Closed-circuit cooling towers make it possible to separate the evaporative circuit from the process circuit (customer circuit). A stainless-steel plate heat exchanger attached to the cooling tower, in its dedicated room, allows a glycol-free operation, and a simplified and unequalled ease of maintenance.
The closed circuit cooling tower works as follows
On the process side to be cooled (customer loop), the water to be cooled enters a plate heat exchanger connected to the tower and is cooled and discharged. The primary loop is closed and never comes into contact with air.
On the secondary side of the cooling tower, the water is sucked out of the pool by a pump and circulated through a stainless steel plate heat exchanger. The water leaving the exchanger is piped to the top of the unit. This water is graded and evenly dispersed over the exchange surfaces by dispersers (also known as water distribution nozzles). Air driven by fans (axial or centrifugal) enters from the lower part of the cooling tower, is heated and saturated with water and exits from the upper part, passing between the exchange surfaces.
Under the effect of the surface tension of the filler ladder, the water spreads uniformly and flows away over the entire height of the tower. The exchange surface is thus increased.
The water cooled by forced ventilation falls freely into an inclined pool located at the bottom of the unit.
Types of Closed Type Cooling Tower
The cooling tower fan is located at the top of the cooling tower, which is directly connected with the motor or indirectly connected with the gearbox and pulley. The fan draws the hot air in the cooling tower after heat exchange from the top and guides the low-temperature air to enter from the air inlet of the bottom cooling tower.
As a professional cooling tower manufacturer, we also provide plastic or FRP (fiberglass) cooling tower fans or fan blades at good prices. You can surely pick out what you need from the different types of industrial cooling tower fans below.
Cooling Tower Gearbox
The gear reducer is designed as a kind of reduction equipment of a cooling tower, which is generally used for transmission equipment with low speed and large torque. It uses all levels of gear transmission to achieve the purpose of speed reduction. The gear is made of high strength low carbon alloy steel by carburizing and quenching, and it is widely used in metallurgy, mining, lifting, transportation, cement, construction, chemical industry, textile, printing, dyeing, pharmaceutical, and other fields.
Advantages
Low noise emission due to torsionally rigid housing
Variable output bearing sizes for different ventilator types (depending on the ventilation track)
Highest operational reliability due to one-piece housing, reinforced bearings and centrifugal disk on the ventilator shaft
Additional cooling by means of a fan cooler on the input shaft
Long service life due to optimized gearbox selection and use of high-grade materials
Complete drive system from a single source
As one of the professional cooling tower spare parts suppliers and cooling tower gearbox manufacturer, we provide different types of cooling tower parts, such as gearboxes. You can select what you need from the different types of cooling tower gearbox below.
Cross Flow Cooling Tower
Cross flow cooling tower is an induced draft cooling tower that can cool water. Cross Flow Cooling Towers are a type of heat exchange system used in various industrial processes and HVAC (heating, ventilation, and air conditioning) systems to remove excess heat from the surroundings. These towers work on the principle of evaporative cooling, utilizing water and air to transfer heat from a process or a system.Cross flow cooling tower working: The water flows vertically from the top of the tower, and the air flows horizontally through the filler. The air flow is orthogonal to the water flow in the cooling tower.
Advantage
Compact Design: Cross Flow Cooling Towers have a more compact design compared to other types of cooling towers, making them suitable for installations with limited space or height constraints. Their vertical structure allows for efficient use of space.
Energy Efficiency: These cooling towers typically consume less power due to their design and operation. The water distribution system and air movement mechanisms result in lower energy requirements, leading to reduced operational costs.
Effective Water Distribution: The fill material inside Cross Flow Cooling Towers ensures even water distribution, maximizing the surface area available for heat exchange between water and air. This helps in achieving better cooling efficiency.
Lower Noise Levels: Cross Flow Cooling Towers tend to produce less noise during operation compared to other types, which is advantageous when the cooling towers are located near residential areas or noise-sensitive environments.
Easy Maintenance: The design simplicity of Cross Flow Cooling Towers makes them easier to maintain and clean. Access to internal components and fill material is typically more straightforward, simplifying maintenance tasks.
Handling Varying Flow Rates: These cooling towers can handle varying water flow rates effectively, making them versatile and adaptable to changing process requirements or external conditions.
Good Water Quality: The water exposed to air in the cooling process is less likely to get contaminated with debris, dust, or other impurities. This can help maintain better water quality and reduce the need for frequent water treatment.
Improved Water Conservation: Cross Flow Cooling Towers can be designed with features like drift eliminators, which help minimize water loss due to evaporation. This contributes to water conservation efforts and reduces the overall water consumption of the cooling system.
Suitable for Warm Climates: Cross Flow Cooling Towers are well-suited for warm climates because of their effective cooling capacity even when the surrounding air temperatures are relatively high.
Cooling Tower Motors
Cooling tower motor is a new type of energy-saving and environmental protection improved motor, with protection grade of IP55, insulation grade of B, and power supply voltage of 380V and 50Hz. Generally, a closed waterproof motor is used in the cooling tower, which can operate for a long time in outdoor humid and high temperature environments. The cooling tower motor material is cast iron and aluminum shell.
Derived from one of the most rugged motor platforms used in the most demanding industrial applications, direct drive motors are the right solution for operation in hot and humid environments in towers. Direct drives are ideally suited for cooling towers, air-cooled condensers and air-cooled heat exchangers.
Cooling Tower Gearbox
The gear reducer is designed as a kind of reduction equipment of a cooling tower, which is generally used for transmission equipment with low speed and large torque. It uses all levels of gear transmission to achieve the purpose of speed reduction. The gear is made of high strength low carbon alloy steel by carburizing and quenching, and it is widely used in metallurgy, mining, lifting, transportation, cement, construction, chemical industry, textile, printing, dyeing, pharmaceutical, and other fields.
Advantages
Low noise emission due to torsionally rigid housing
Variable output bearing sizes for different ventilator types (depending on the ventilation track)
Highest operational reliability due to one-piece housing, reinforced bearings and centrifugal disk on the ventilator shaft
Additional cooling by means of a fan cooler on the input shaft
Long service life due to optimized gearbox selection and use of high-grade materials
Complete drive system from a single source
As one of the professional cooling tower spare parts suppliers and cooling tower gearbox manufacturer, we provide different types of cooling tower parts, such as gearboxes. You can select what you need from the different types of cooling tower gearbox below.
Closed Circuit Cooling Tower
Closed circuit cooling tower (also known as an evaporative air cooler or closed cooling tower) is the tubular heat exchanger placed in the tower, through the circulation of air, spray water and circulating water heat exchange to ensure the cooling effect.
AUVC not only provides different shapes of cooling towers used in industries, such as round shape cooling towers and square cooling towers, but also offers closed cooling towers and open circuit cooling towers as well. The type of closed circuit cooling tower is widely used in iron and steel metallurgy, power electronics, machining, air conditioning system and other industries.
How do closed circuit cooling towers work?
Closed-circuit cooling towers make it possible to separate the evaporative circuit from the process circuit (customer circuit). A stainless-steel plate heat exchanger attached to the cooling tower, in its dedicated room, allows a glycol-free operation, and a simplified and unequalled ease of maintenance.
The closed circuit cooling tower works as follows
On the process side to be cooled (customer loop), the water to be cooled enters a plate heat exchanger connected to the tower and is cooled and discharged. The primary loop is closed and never comes into contact with air.
On the secondary side of the cooling tower, the water is sucked out of the pool by a pump and circulated through a stainless steel plate heat exchanger. The water leaving the exchanger is piped to the top of the unit. This water is graded and evenly dispersed over the exchange surfaces by dispersers (also known as water distribution nozzles). Air driven by fans (axial or centrifugal) enters from the lower part of the cooling tower, is heated and saturated with water and exits from the upper part, passing between the exchange surfaces.
Under the effect of the surface tension of the filler ladder, the water spreads uniformly and flows away over the entire height of the tower. The exchange surface is thus increased.
The water cooled by forced ventilation falls freely into an inclined pool located at the bottom of the unit.
Three reasons to choose a closed cooling tower
No contamination in the primary circuit. Many civil and industrial processes require that process fluids be kept free from external environmental contamination: this is true, for example, of most food production processes. Closed-circuit cooling towers fulfil this need: in effect, the coils separate the process fluid from the ambient air drawn in by the fan, keeping it clean and contamination-free in a closed loop.
The cooling tower air inlet louver is also called air inlet grille, which is used to replace the air inlet shutter of the old cooling tower. The cooling tower air inlet louver is used by many cooling tower manufacturers because of its anti splash and anti sunlight. The cooling tower air inlet louvers can be used for cooling tower air inlets or other air inlets to block floating water.
300 Ton Cooling Tower vs 400 Ton Cooling Tower: A Comprehensive Comparison
Introduction
Cooling towers play a crucial role in industrial and commercial settings, maintaining optimal temperatures and ensuring efficient operations. Among the popular options are the 300 ton and 400 ton cooling towers. This article aims to compare these two types, helping you make an informed decision based on your specific needs.
What is the Difference Between a Wet Cooling Tower and a Dry Cooling Tower?
1. The volume and price distinction of wet cooling tower and dry cooling tower
Generally speaking, wet cooling towers are small in size, high in efficiency, and inexpensive. In contrast, dry cooling towers are bulky, low in efficiency, and expensive.
2. The heat exchange method of wet cooling tower and dry cooling tower is distinguished
(1) The heat is taken out by the cooling liquid and dissipated in the air through conduction and evaporation, which is called a wet cooling tower. The cooling gas or air takes heat out and transfers it into the air through conduction, which is called a dry cooling tower. The cooling tower that completes the wet cooling method is a wet cooling tower, and the cooling tower that implements the dry cooling method is a dry cooling tower. While the wet and dry cooling tower is actually a combination of a closed cooling tower, cooler and wet cooling tower.
(2) One of the heat exchange methods between water and air in the cooling tower is that the air flowing through the surface of the water is in direct contact with the water, and the heat in the water is transferred to the air through contact heat transfer and evaporation. It is called a wet cooling tower.
(3) The heat exchange efficiency of the wet cooling tower is high, and the limit temperature at which the water is cooled is the wet bulb temperature of the air. However, water is lost due to evaporation; evaporation also increases with the salinity of the circulating cooling water. In order to stabilize the water quality, part of the water with higher salinity must be drained; wind blowing can also cause water loss. These water losses must be continuously replenished with enough new water. Therefore, the wet tower must have a source of make-up water.
(4) In water-deficient areas, when it is difficult to replenish water, only dry cooling towers can be used. The heat exchange between air and water in the dry tower is to transfer heat through the surface of the radiator composed of metal pipes, and transfer the heat of the water or steam in the pipe to the air flowing outside the radiator. The heat exchange efficiency of the dry tower is lower than that of the wet tower, and the limit temperature of cooling is the dry bulb temperature of the air.
Cooling Tower Spray Nozzles
The nozzle of cooling tower is the component of water distribution in the cooling tower, which is made of ABS by one-time injection molding. Socket connection, firm connection, easy disassembly, not easy to block, nozzle water distribution is uniform, using cross water distribution method, hot water evenly distributed to the top of packing, can achieve full heat dissipation effect, can be widely used in circular and square counter flow tower.
As a professional cooling tower spray nozzle manufacturer, we offer different types of water distribution spray nozzles for cooling towers. You can choose what you need from the following products.
WHAT IS A COOLING TOWER NOZZLE?
Cooling tower nozzles direct the hot water in need of cooling to the tower fill. These provide the water sprays to wet the fill. Uniform water distribution at the top of the fill is essential to achieve proper wetting of the entire fill surface. Nozzles can either be fixed in place and have either round or square spray patterns, or can be part of a rotating assembly as found in some circular cross-section towers. Cooling tower nozzles disperse water across the heat exchanger. They are usually made of PVC, glass or ceramic. Some nozzles are high-temperature resistant and have a non-clogging design. Cooling tower nozzles come in both cross flow and counter flow designs.
SOME BENEFITS OF COOLING TOWER NOZZLES
Non-Clogging
Low Pressure Design
Operational Adaptability
Efficient Performance
Virtually Maintenance-Free
Unique Solid Cone Spray Ensures Consistent Distribution
Easy Installation & Very Reliable
Evenly Distributes Water
Comes In Both Spray And Target, With Or Without Grommets
