The roller plug processing special machine is easy to operate with high precision and more efficiency. The Electric Chuck can automatically clamp the blank of the plug head. Two knives can process the cone hole and the outer circle surface at the same time to improve the production efficiency. The touch screen can display the cross section style of the plug hole and fill in the blank size. The whole closed structure has clean surrounding environment.
1.Using the most advanced numerical control horizontal 45 inclined bed production with digital operating system.
2.The roller axis and the axis of the boring cutter head from both ends are guaranteed to be on the same axis with precision 4um by high accurate test bar adjusting.
3.Both ends are processed at the same time; the efficiency is more than 3 times of the traditional processing method.
4.The roller clamping uses two sets of v-jig to fix. The boring cutter rotation speed is not controlled by the drum diameter. The drum maximum diameter could reach 100 mm, 200 mm, 300 mm, 400 mm or more (as clients requirements).
5.The chip falls on the conveying chain of the chip removal machine, collected and processed by the chip removal machine. The site is clean with a comfortable working environment.
Rotogravure cylinder making machinery:
(1) The frame is made of profiled steel and a 3 steel plate, the two wall plates are made of 16mm steel plate, and the front and back of the frame are made of 10mm steel plate. The PP plate is bent and fixed with the frame.
(2) the motor is driven by two side gears, the motor power is 0.4 kw, the speed ratio of the reducer is 1:10. (the parameters are designed according to the actual tightening force.)
(3)30 linear guide rail and lead screw are used to drive the rear position, parallel bars are used to lift, and the shaft is used to drive the lift motor. The power of the motor is 0.75 kw.
Chrome polishing machine is a new generation of fully automatic CNC chrome polishing machine developed on the basis of foreign advanced technology, combined with many years of plate-making experience and modern automatic control technology. The utility model has the advantages of strict structure, stable work, high efficiency and convenient operation etc.
Copper surface polishing machine is a new type developed on the basis of Japanese copper surface polishing machine, combined with years of experience and modern intelligent numerical control technology. The polishing machine adopts automatic control, applicable to the surface copper layer polishing of the gravure engraving plate before engraving. In the control part we use a large number of operation module control, so that the operator is more convenient to use. The whole machine with fully sealed processing effectively ensures a clean working environment.
The fully automatic plating line is improved on the basis of the traditional plating line. It realizes the centralized PLC or microcomputer program control in the whole line, which has high working efficiency, fewer operators and less floor space, stable quality, long service life and convenient maintenance.
YCGC-1500A adopts the most advanced CNC horizontal 45 slanting body. The key parts, saddle and spindle have small thermal deformation, low spindle temperature rise and good shock resistance. With ultra high precision and stability, the high rigid structure and high power high torque spindle could meet the heavy cutting needs, so that the customers get return with high efficiency and low cost.
The whole bed is made of 45 steel plate, 25mm steel plate and 16mm steel plate (50mm steel plate is the base of linear guide rail) . After welding, the bed is annealed by 650 C stress relief to ensure no deformation in subsequent machining
?the use of gantry planer to machine the bed to ensure that the bed processing surface straightness, flatness
the use of silver linear guide rail and TBI Ball Screw, to ensure the accuracy and reliability of the equipment,
the installation of linear guide with self-collimator to test the accuracy of equipment, 6, linear guide and ball screw are using automatic oiling system lubrication;
The machine is designed and manufactured specially for grinding gravure packaging plate on the basis of Japanese grinding machine. The whole bed is welded with steel structure and annealed under stress. The shaft, sleeve and top are processed by quenching, phosphating with high frequency strictly as the drawing, which makes the equipment have better performance and longer service life. All imported parts and electrical components are used in the key parts, for example, the linear guide track applies Hiwin, ball screw applies TBI of the world-famous brands; PLC, inverter, encoder, proximity switch are the preferred brand manufacturing. Thus they effectively ensure the quality and service life of the whole machine
TheProofing machine is specifically designed and manufactured for gravure printing roller, adhering to Japanese economic and practical advantages. Using Linear roll guide rail drive, it can adapt to user requirements to customized the length and diameter of cylinder. This machine has the hydraulic automatic control system; the single time proof process has automatic operation function.
