we produce semi-automatic and fully automatic milk pasteurizer. For semi-automatic machine, we need press the button to control the pump, and open and close some of the valve by manual. For fully automatic milk/jucie pasteurizer, we have touch screen and PLC control. And our heat regeneration degree can be reached to 96%.
1. Other instruments and meters used in this machine
Pasteurizer has its on CIP equipment (acid barrel, alkali barrel, acid & alkali diaphragm pump). It has a buffer tank, hot water tank, temperature sensor, pressure gauge, steam propotion adjusting valve, steam pressure reducing valve, tap valve, etc. Our machine pasteurizing temperature can be reached to 65-95 deree celsius.
2. Heating and cooling process explain
2.1. Heating process.
Using steam to heat the water (water changed to hot water)-----Using hot water to heat product (We have designed the lquantity of the plate so that the product sterilizing temperature can reach the customer requirements)
2.2. Cooling section
Hot water become cooled water when heating the product----- Using cooled water to cool down the product ( hot energy recycle)----using tower water to cool down the product----using iced water to cooling down the product.
Our company is the largest producer of the decanter centrifuge in China!
Sludge Decanter Centrifuges Features:
1. Designed with compact structure and pleasant appearance
2. With large processing volume and above 98% solid capture rate
3. Automatic control, which enables low operation intensity and reliable operation
4. With small space occupation, consecutive work and low noise level
LW Horizontal Decanter Centrifuges feature continuous feeding and discharge . This chemical separation equipment has been applied two-phase(solid-liquid) and three-phase(solid-liquid-liquid) slurries separation industry of chemicals, pharmaceutical, environment protection, as well as mining and food, etc.
Crude Palm Oil Refinery(CPO)
Palm Oil Refinery is an important process in the palm oil mill plant to ensure the quality and safety of palm oil. Itâ??s recommended to refine crude palm oil through our palm oil refining machines to get high-quality palm oil that is easy to store and can priced high. Refined palm oil can be packed and labeled for the local or global market. We offer you complete palm oil pressing refining plant solutions, from plant layout design to palm oil equipment manufacturing, debugging, and installation.
Crude Palm Oil Refining Plant Working Stages
The main steps of crude palm oil refining are degumming, deacidification, bleaching, and deodorization.
CPOï¼?crude palm oilï¼?â?? refining â?? bleaching â?? deodorizing â??RBD palm oil â?? crystallization â?? fractionation â?? RBD olein & RBD stearin
Degumming
The degumming process aims to remove the gum impurities in crude palm oil to make it suitable for further refinery processes. Water or acid is added to remove phospholipids and gums.
Neutralizationg
Alkali solution (typically sodium hydroxide) is added to neutralize free fatty acids. Deacidification is a process that has a
great impact on palm oil quality. If there is a problem with the neutralization process, the following decoloration will be
greatly affected. The free fatty acid in crude palm oil can affect the stability and relish of palm oil. We can add some lye to
neutralize the free fatty acid, this process is also called alkali refining.
Bleaching
The palm oil bleaching process is to remove oil pigment, residual soap, and metal ions. All the pigments can be removed by the adsorbents method. The bleaching process can improve the oil color, relish, and increase the oxidation stability, thus providing a good condition for the deodorization process.
Deodorization
Steam distillation removes volatile components that cause odors. The palm oil deodorization section plays an important role in improving palm oil quality. The refined palm oil is nearly colorless and transparent in the liquid state and white in the solid state.
A complete palm oil production line is a multi-stage process involving specialized equipment and techniques to convert fresh palm fruit into refined edible palm oil. We provide turnkey palm oil processing plant solutions from oil mill plant layout design to oil machinery manufacturing, onsite debugging, and installation. The palm oil processing plant capacities range from 3tph to 120tph. Our unique patented palm oil equipment and techniques are highly efficient in handling the specific properties of palm fruits and achieving maximum oil yield and quality. We have the best solutions for you in each stage, from palm sterilization and threshing to palm oil extraction and refining. We aim to offer a tailor-made palm oil production plant for every customer and guide you in mastering palm oil extracting and refining technology.
Palm fruit/bunchFFB sterilization threshing digesting clarification purification drying CPO refining bleaching deodorizing RBD palm oil crystallization fractionation RBD olein & RBD stearin
The disc stack separator is also called disc separator. It is a device that rapidly separates solid and liquid through high-speed centrifugal force. The alias is also called disc centrifuge or conical plate centrifuge, which belongs to a type of vertical centrifuge. The disc separator is driven by a motor and rotates at high speed. In the bowl of the disc separator, there is a set of disc-shaped parts nested with each other-commonly known as discs. There is a small gap among the discs, which are used for centrifugal sedimentation of materials. The suspension (or emulsion) to be processed enters the bowl of the disc separator through the feed pipe. When the suspension (or emulsion) flows through the gap between the discs, the solid particles (or droplets) settle on the disc under the action of the centrifuge to form a sediment (or liquid layer). The sludge slides along the surface of the disc to separate from the disc and accumulates in the inner bowl where the diameter is large, and the separated liquid is discharged from the bowl through the liquid outlet. For the 3-phase disc separator, there are two centripetal pumps inside, which can discharge the two immiscible liquid phases having difference densities. The role of the discs in the disc separator is to shorten the settling distance of solid particles (or droplets) and expand the effective settling area of the bowl so as to greatly improve the production capacity of the disc separator. The solids accumulated in the bowl can be discharged through the automatic slag discharge mechanism without stopping the machine. By using the disc separator, solid-liquid-liquid 3-phase separation or solid-liquid separation is realized.
LWS 3 Phase Palm oil decanter centrifuge
Palm Oil Separation Decanter Centrifuge with slow rotation speeds are normally based on horizontal separation technology. Decanter eusure optimum separation efficiency in the case of suspensions with a very high proportion of solid. They are also used for the extraction constituents from liquids and for concentrating, dewatering and classfying solids.
Palm oil is popular in demand throughout the world. It plays a very important role in the food industry The valuable oil has also adopted in the production of soap, candles, cosmetics, biodiesel etc. Palm oil is obtained from the fruit of the palm fruits. the main producer countries are Malaysia, Indonesia, Columbia and Africa countries with tropical climate. The oil is processed whole the year and they are in non stop operations.
Olive Oil Separation Stainless Steel Decanter Centrifuge
Olive Oil Separation Stainless Steel Decanter Centrifuge is used for solid-liquid-liquid separation, namely one kind of solid phase (with largest specific gravity ) and two kind of immiscible liquid phase with different density. The conveyor rotates in the same direction as the bowl, but at a different speed, the material is fed into the bowl through a stationary feed pipe. Centrifugal forces cause instant sedimentation of the solids on the wall of the bowl, while two liquid phases forming light liquid phase layer and heavy liquid phase layer. Scroll conveys the solids towards the conical end of the bow, and out of centrifuge from solid discharge port. The light liquid phase then is discharged out continuously through the overflow port at the large end of the bowl, and the heavy liquid phase will be discharged out through the centrifugal pump large end of the bowl, thus realizing the three-phase separation.
When you need to separate solid / liquid mixtures with high solids content, you can choose a decanter centrifuge. In contrast to chamber filter presses, these solid vortex centrifuges or decanter centrifuges operate continuously. High centrifugal forces separate finely divided solid particles from the suspension.
This separator is a highspeed separator, with strong separating capacity, as an intermittently operated centrifugal equipment, composed of the main body, driving unit, bowl, liquid collector tray, and feed liquid bearing seat. The upper part of the bowl is the flexibility spindle and the lower part is the floating damper bearing. The spindle is coupled by coupling seat buffer and the driven wheel. The motor passes the dynamic force to the driven wheel through driving strap and tension pulley, thus for the bowl to rotate around its own axis at high speed, to form a strong centrifugal force field. The material is injected inside from the liquid inlet on the bottom. The centrifugal force compels the material liquid to flow upwards along the inner wall of bowl, and to be separated due to densities of different ingredients of material liquid. GF model is a separating equipment where there the liquid phase of large density is formed into outer ring and the liquid phase of small density is shaped into inner ring, to flow to the top of bowl, to be discharged out from their respective liquid outlets. The micro solids settle on the wall of the bowl and are to be manually discharged after the machine is shut down.
1)This machine is directly driven by the high speed motor, has the advantages of energy saving, durable and convenient repair.Use this machine the fat content in skim milk can be reduced to 0.02%-0.05%.
2)9ND50 vertical milk separator is disc type centrifugal separator, the milk is separated into two parts cream and skim milk by centrifugal force generated by high speed rotating. Important parts of the machine are made of high quality material, and after heat treatment, durable. All the milk and contact parts are stainless steel or tin material, has good corrosion resistance.
Suppository filling production line
1. Automatic suppository production line is suitable for the production of special shapesof slugs such as bulletshape, torpedo shape and duckbill shape, which can meet the production of suppositories of various shapes. (Make a mold according to the sampleor requirement.)
2. From the beginning of the automatic suppository shell molding, to the filling station of the liquid materiel, the recip-rocating cooling setting (liquid conversion solid state), the continuous sealing, the batch number, the finished product cutting (the number of cutting particles is arbitrarily set on the touch screen,1-10 Free cutting)
One-time molding suppository for embedded type filling, filling accuracy + / - 2%, filling material barrel has electric heating
insulation system, the top is equipped with a uniform mixing machine in order to make materiel, materiel by high precision in VAT filling pump into the filling head, materiel through the other end of the cycle to rest after filling material barrel filling again next time.
What is a Decanter Centrifuge?
Horizontal Bowl centrifuges are also known as decanter centrifuges, centrifugal decanters or simply decanter machines and are primarily used for separation of liquids from appreciable amounts of solids. Decanters can separate over 50% (v/v) solids from liquids on a continuous basis. Typical industrial decanter applications include Crude Oil Tank Bottoms; Waste Oil; Industrial Wastewater; Sludge Dewatering; Fish Meal; WVO/UVO De-Sludging; Paint Sludge; Rendering etc. etc.
Application:
Decanter centrifuge is widely used in industries as municipal and industrial waste water treatment, food processing,
chemicals, etc.
1. Decanter centrifuge solid phase dehydration: dehydration effect for processing materials of solid particles.
2. Decanter centrifuge particle size classification: used in the removal of material of large diameter solid particles.
3. Decanter centrifuge liquid clarification: used for removing solid particles in the suspension liquid are clarified
Solid Liquid Separation Drilling Decanter Centrifuge For Drilling Fluid / Oil Field
Drilling mud is an integral part of most drilling operations,it is also called drilling fluid, there are some solids suspended in
the fluid. Shenzhou Decanter Centrifuge can provide solid-liquid separation technology to your drilling mud application, enabling reuse of the material and more efficient and cost-effective disposal.We have our special design and collocation decanter centrifuge for oilfield and industrial solids control, drilling fluid / mud cleaning and process water treatment. Shenzhou Decanter centrifuges are used to process water-based and oil-based drilling fluids. Oilfield decanter centrifuges mechanically increase the gravitational force exerted on the liquid and solids mixture present in the mud system. We can apply over 3,000 G-forces machine to separate the particles in the fluid. Shenzhou Decanter centrifuges have wide process capacity to meet all ranges as per drilling program.It is commonly and widely used used for oilfield and gas well operations providing efficient solids control while significantly reducing the operator's total mud cost and minimize waste disposal volumes.
Crushing and Washing
The 'four washings and three crushings' production process represents the highest level of refined salt produced by the Chinese crushing method, of which four washes are:
â??â??One-stage spiral washing
â??â??Secondary spiral washing
â??â??Vertical mixing and washing
- countercurrent washing
Three powder is:
- primary crush
- wet crushing
- dry crushing
Through the reasonable combination of wet pulverization and dry pulverization, various washing methods are matched to each other to ensure that the product salt reaches a high quality.
Description :
LW Sedimentation Centrifuge is a horizontal, continuously working and continuously spiral discharging sedimentation centrifuge. It is used in a variety or industries for separating all kinds of solid liquid suspension, defecating liquid phase with graded grains, and dehydrating sludge.
Shenzhou Centrifuge has been dedicated to producing machinery and equipments and carrying out facility construction, pursuing the best quality and producing the best product at the same time.We are committed to reward you with a better quality in return for our interest in and faith toward.We will do our utmost for one more stepping forward, based on our infinite services and trust to customers.
Description :
LW Sedimentation Centrifuge is a horizontal, continuously working and continuously spiral discharging sedimentation centrifuge. It is used in a variety or industries for separating all kinds of solid liquid suspension, defecating liquid phase with graded grains, and dehydrating sludge.
2 phase Decanter Centrifuge:
After entering into the high-speed turning drum, the solid-phase particles in the mixed liquid run and settle on the drum wallunder the action of greatest centrifugal force; the light liquid settles at the innermost place of the drum under minimum centrifugal force; same as the drum's turning direction, a screw feeder also turns at a high speed, and a constant speed difference is generated by the differential mechanism, then the liquid will be discharged by the liquid outlet.
3 phase Decanter Centrifuge:
Principle of threephase decanter centrifuges is as shown in the above figure. The substance to be separated is fed by the feeding tube into the accelerating cavity of the spiral conveyor, then enters high speed running drum wall. As the light liquid, heavy liquid and insoluble solid contained in the substance have different specific gravities, the three materials are subject to varied centrifugal forces: the insoluble solid settles into the inner wall (outside) due to its highest specific gravity and subject to maximum centrifugal force; the light liquid settles maximum far away from the inner wall (outside) due to its lowest specific gravity and subject to minimum centrifugal force; and heavy liquid settles in the middle place. The insoluble solid is discharged from the solid discharge port by a spiral feeder which has relative differential speed with the drum; and the light and heavy liquids are then separated by different structures inside the machine wherein the heavy liquid is discharged by the centripetal pump, and the light liquid is discharged via the force of gravity, thus the purpose of three phase separation is achieved.
Our company is the largest producer of the decanter centrifuge in China!
Sludge Decanter Centrifuges Features:
1. Designed with compact structure and pleasant appearance
2. With large processing volume and above 98% solid capture rate
3. Automatic control, which enables low operation intensity and reliable operation
4. With small space occupation, consecutive work and low noise level
LW Horizontal Decanter Centrifuges feature continuous feeding and discharge . This chemical separation equipment has been applied two-phase(solid-liquid) and three-phase(solid-liquid-liquid) slurries separation industry of chemicals, pharmaceutical, environment protection, as well as mining and food, etc.
Two-stage Pusher Centrifuge is a kind of perforated basket centrifuge, both continuous and effective. The mixture to be separated is fed through the feeding pipe and the distributor continuously and evenly into the first stage basket. Most of the mother-liquor in the feed, acted on by centrifugal force, departs through the sieves into the liquor-collecting casing where it will be discharged out of the machine. The first stage basket rotates and reciprocate, pushing the formed product cake into the second stage basket .The cake can have sufficient retardation in the centrifuge with being acted on by more centrifugal force, and therefore, the desired humidity of the cake can be guaranteed. Afterwards, the cake is continuously discharged out of the basket. In case of high purity for the solid product, the effective washing can be carried out in the centrifuge. If necessary, the washing agent and the mother-liquor can be discharged separately.
Continuous automatic industrial pusher centrifuge for salt centrifuge machine,the application of MVR energy-saving technology makes the salt heat source be the repeated use of secondary steam latent heat, improves the thermal economy of steam, achieves the purpose of energy saving and consumption reduction, and saves the operating cost and floor space of the boiler room and circulating water system, saving A large amount of circulating cooling water reduces the emission of waste gas, waste residue and waste water, and belongs to green environmental protection technology and equipment. Resources can be used to reduce costs and improve efficiency.
Two-stage Pusher Centrifuge is a kind of perforated basket centrifuge, both continuous and effective. The mixture to be separated is fed through the feeding pipe and the distributor continuously and evenly into the first stage basket. Most of the mother-liquor in the feed, acted on by centrifugal force, departs through the sieves into the liquor-collecting casing where it will be discharged out of the machine. The first stage basket rotates and reciprocate, pushing the formed product cake into the second stage basket .The cake can have sufficient retardation in the centrifuge with being acted on by more centrifugal force, and therefore, the desired humidity of the cake can be guaranteed. Afterwards, the cake is continuously discharged out of the basket. In case of high purity for the solid product, the effective washing can be carried out in the centrifuge. If necessary, the washing agent and the mother-liquor can be discharged separately.
High-speed centrifuge separator are widely used in a variety of biological processes from cell harvesting and clarifying to separations of chemicals, food, blood and pharmaceuticals. High performance is consistently achieved in continuous, semi-continuous or batch operations.
GQ series clarifying centrifuge is mainly used to separate all kinds of suspension liquid which is difficult to separate,
especially suitable for solid-liquid separation with small concentration, large viscosity, fine solid particles and small
difference between solid and liquid.For example: all kinds of traditional Chinese medicine extract, malic acid, fruit juice purification, all kinds of oral liquid clarification, graphite residue removal, graphite milk subdivision, ink refinement, various proteins, saponins, pectin extraction, the separation of each component protein in the blood, vaccines, mycelium, bacteria, paint, all kinds of resin rubber deep liquid purification.
GF105 Milk Cream centrifuge separatoris mainly used for separating all kinds of suspension which is difficult to be separated, especially suitable for separation of solid-liquid suspension with light concentration, heavy viscosity, fine particles and very small differential gravity of the two phases. such as clarification of herbs plants extracts, various medicine liquor, liquid medicine, oral liquid, the extraction of paint, dye, as well as various proteins, alga, fruit gels, and purification of rubber solution, coal tar, graphite, saponin, pectin, sirup, vaccine mycelia and all kinds of glucose; refining resin, and latex solution, enzyme (SOD) of oxide, various kinds of albumens, the glucoside of the soap, etc.
GF centrifuge separatoris mainly used for separating all kinds of suspension which is difficult to be separated, especially suitable for separation of solid-liquid suspension with light concentration, heavy viscosity, fine particles and very small differential gravity of the two phases. such as clarification of herbs plants extracts, various medicine liquor, liquid medicine, oral liquid, the extraction of paint, dye, as well as various proteins, alga, fruit gels, and purification of rubber solution, coal tar, graphite, saponin, pectin, sirup, vaccine mycelia and all kinds of glucose; refining resin, and latex solution, enzyme (SOD) of oxide, various kinds of albumens, the glucoside of the soap, etc.
Typical separation
1.Chemical Industry: gypsum, thiamin, salt, ferric sulfate, boric acid, borax, rubber additive, dye, heavy oil and other chemical products.
2.Food industry: kitchen salt, sodium glutamate, food additive, Chemical seasonings, sugar
3.Pharmaceutical:Extraction of vitamin, biotic, traditional Chinese medicine and other various drugs
4.Mine and Metallurgy: Copper, zinc, minerals, and metal refining
5. Environmental Protection: with acid discharge, pure water sludge and sewage sludge, etc
3 phase Decanter Centrifuge:
Principle of threephase decanter centrifuges is as shown in the above figure. The substance to be separated is fed by the feeding tube into the accelerating cavity of the spiral conveyor, then enters high speed running drum wall. As the light liquid, heavy liquid and insoluble solid contained in the substance have different specific gravities, the three materials are subject to varied centrifugal forces: the insoluble solid settles into the inner wall (outside) due to its highest specific gravity and subject to maximum centrifugal force; the light liquid settles maximum far away from the inner wall (outside) due to its lowest specific gravity and subject to minimum centrifugal force; and heavy liquid settles in the middle place. The insoluble solid is discharged from the solid discharge port by a spiral feeder which has relative differential speed with the drum; and the light and heavy liquids are then separated by different structures inside the machine wherein the heavy liquid is discharged by the centripetal pump, and the light liquid is discharged via the force of gravity, thus the purpose of three phase separation is achieved.
Application:
1.Environmental protection city life of dirt, power plants, petrochemical refinery sludge sludge, coking, industrial sludge concentration, sludge dewatering.
2.Food and drink fruit juice slag, slag of animal oil, plant oil, soy protein isolates of dehydration, concentration of fish protein, wheat starch B dehydration.
3.Chemical * barium dehydration, kaolin industry classification and grade of graphite and PPT, classification of drilling mud.
4.Coal tar, coal tar dehydration and slag, adapted to the different viscosity and water (emulsion) of coal tar separation, after the separation of reach national standard tar.
5.Oil separation, vegetable oil, like avocado oil, olive oil, sesame oil, soy oil and so on.
animal oil, pork oil, fish oil, chiecken oil, beef oil ect.
waste oil like the waste heavy oil, fuel oil, other waste oil.
