Belt conveyor is a major transmission element of mining facilities. They are manufactured in various widths and lengths according to the capacity and distance that will be transmitted.
The belt conveyors can be manufactured in widths of 400-500-600-650-750-800-1000-1200-1400 mm and in desired length. They are driven by belt-pulley-reducer or by engine and reducer coupled directly.
Gravel (Stone chips) obtained by breaking in various sizes are collected from 4 pieces of dosage silos into a collector band in desired amount through the bands. The speeds of the feeding belts which are located underneath of 4 pieces dosing silos can be set from the of frequency control panel.
Materials are moved into a mixer through these bands, moisturized by adding water and then obtained a homogenous and compressible mechanical material. Mixed and moistened material collected in loading silo through a band. There are 2 pieces of pneumatically controlled covers in loading silos in order to load the trucks fast.
Vibrating feeders are with each other synchronized two pieces of feeders which built solidly, supported with heavy duty suspension springs, driven/actuated by vibromotor, these feeders enable the transmission of the tuvenane materials, brought from the quarry, into the primer crushers in an orderly manner. They throw the mixed soil part of the tuvenian material outside of the system through the intermediate size adjustable grids on the front part of the feeders which coated with mangan. By demand, the loss of materials can be included in the system again after screening them with a suitable screen it is possible. The feeding capacity adjustment of vibromotor vibrating feeders, produced by us, can be made. Thus, the primary machine is fed regularly, and again there is no need to stop and run the machine continuously.
VSI crushers are the tertiary type of crushers used to crash the hard and abrasive materials between 0-45 mm, bring them into cubic shape and obtain sand. VSI crushers are produced in two types as closed rotor and open rotor. The vertical shaft types of crushers with closed rotor are fed with stones maximum size of 0-45 mm. because some large material in return of the crashed material can leave on the screen; these types of crushers are not suitable for crashing the returned material.
VSI crushers shoot and crush the material, which entered into the rotor, by throwing them to the lining of stones "stone box" which formed in the stator naturally and to the materials which entered in the system from the outside of the rotor with a speed of 67 - 80 m / s approximately (crushing stones by hitting stones). VSI crushers are used to crush the materials having hardness lower than the grade 9 with a moisture content of less than 9%. Non-flammable and non-explosive mining materials have to be used.
Tertiary impact crushers are high-speed machines that are used to obtain sand.
The material entered into the machine exits the machine after that it is hit against the walls and crushed by a high-speed (800 r / min) rotor. The material generally left over the screen is broken in these crushers, which usually are used to obtain 0-5 mm sand.
As soon as abrasion, time for a change of wear parts, daily lubrication cost and stopage, and how many days allocated for repairing which reduces productivity capacity and increases the production cost. In order to overcome such problems, breaking/crushing iron, copper, quartz, granite, creek material and basalt Cone Crushers are preferred.
- Cone Crusher is a secondary crusher designed for medium and high abrasive ore crushes.
WHY CONE CRUSHER ?
Cone Crusher has:
- Less Abrasion
- High capacity
- Large Feeding size
- Highly productivity final product
- Lower electricity consumption.
- Durable body integrity
- Closed circuit has an automatic lubrication system.
- No need for daily maintenance lubrication.
PSK series crushers, which are jaw-adjusted impact crushers, are crushers that break medium and high hardness materials (such as limestone, dolomite, granite and basalt) in the size of asphalt and concrete aggregate. Coarse material feeding, cubic product, high reduction ratio, high capacity, low investment and operating cost have made this type of crusher the ideal secondary crusher in crushing and screening plants.
The stone entering the crusher hits the crushing elements in the first region with the swing of the rotor hammers and the first crushing stage takes place. In this region, high pressure and breaking power are created to break even very hard materials. If the crushed material is in the desired dimensions, it passes to the second zone. The material passing to the second zone passes through another crushing stage and is reduced to smaller sizes. Then the material passes to the third and last zone and the final crushing process takes place. Now the material is reduced to the smallest dimensions.
ADVANTAGES
Wear-resistant crushing elements
High crushing capacity
High reduction rate
Hydraulic body opening
Possibility to use both sides of the pallets
These breakers, which are used as primary and secondary, are ideal crushers to break the materials with high mohs hardness (materials of river and basalt). They break the materials by compressing them with two fixed and movable jaws. If the materials into the machine are hard to be broken, then the jaw crushers do not harm themselves through the safety plates which will be broken in a certain load.
The main body is manufactured from tension and high-pressure resistant sheets/materials. Material crusher jaws and side liners are produced from the 16% - 18% manganese, 1.5% molybdenum alloy steel castings.
Stock bunkers are collecting elements which do stock the crashed and then produced material through the pneumatic controlled covers without letting them fall down to the ground and load them to the truck. In addition to standard stock bunkers we produce bunkers in desired volume and sizes.
The primary impact crushers make the less abrasive materials of medium hardness smaller with a high ratio. The materials from the quarry are processed with the primary impact crushers firstly. They have the ability to crush the materials up to 1 meter x 1 meter size to a size of 25 mm. There are 2 pieces of manganese coated adjustable crushing chamber. All surfaces that come into contact with broken stone covered with manganese undercoats. Crushing process is done with the 4 palettes of high-alloy manganese in a rotor weighing 8500 kg and rotating with 450 revolutions per minute.
The materials are rubbed & dragged and the water flowed in the opposite direction inside of curved body which is made in the shape of a channel through the rotation of rubber covered shaft. The thin mud floating in the water is precipitated in the pool on the either side of this channel and the through the dirty water lost material are minimized.
Screw washers are produced as single and double helical shafts are widely used machines to wash the materials between 0-10mm sizes.
KENSAN Bucket Helical Washers are machines designed for cleaning and dewatering mines and sands between 0.25 â?? 10 mm with high capacity and high quality. The fine material in the material washed in the bucket section is recycled to the system thanks to the helices and the leakage rate remains at a minimum level.
High washing and cleaning capacity
Ability to obtain products with low humidity
Easy access to parts for maintenance and repair
Adjustable speed speed
Long life bearing system
Low spare parts and maintenance costs
KENSAN Pallet washers are generally used in the washing system to increase the sieving efficiency and to break the clay in the material. It works before the washing sieves, to the sand outlet of the washing sieve and in front of the dewatering. It is used to separate the soil, clay and other unwanted materials in the stone or sand. It can be used in both coarse and fine materials.
It is produced as a double row. Spiral leaves and washing arms are arranged on the pipe in the most appropriate way. It is made in a bolted system, it is very easy and simple to disassemble and replace. Our bedding system is external and does not come into contact with water. In our drive system, the motor, reducer and belt pulley are coupled.
Free vibrating screens are produced with 1,2,3,4 layers in every theoretically possible dimension. They are used to separate the broken material inside the plant. The capacity of the screen can vary depending on the size of the desired product. Free vibrating screens operate an average of 7 mm in width. Gradation and moisture of the material, which will be eliminated plays an important role in the capacity of the screen.
Vibration-resistant ball bearings and eccentric shaft which is placed on the screen body are driven with eccentric weights at the both end of the shaft. There are ellipsoid vibration in the front and rear parts of the screen and a circular vibration in the middle parts of the screen. Vibrating body sits on the main frame through a sufficient number of heavy-duty helical springs.
