Vitrified diamond grinding wheels for PCD & PCBN tools
Diamond Width: 3mm, 5mm, 10mm, 15mm, 20mm
Grit Size: rough grinding (400#, 500#, 600#), medium grinding (800# and 1000#), finish grinding (1500#, 2000#), super finish grinding (3000#, 4000#, 6000#)
Model: 6A2 vitrified diamond wheel, resin diamond wheel, metal diamond wheel
Alias: vitrified bond diamond wheel, pcd grinding wheel
Application: PCD & PCBN tools grinding
Applications of vitrified diamond wheels for PCD and PCBN tools
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
Advantages of vitrified diamond wheels for PCD and PCBN tools
* The porous structure of the abrasive improved diamond exposure and can prevent vertical streaks on workpiece and improve surface quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good self-sharpening, high grinding efficiency,high wear resistance and less abrasive grain consumption
* High precision workpiece. pcd tools can reach high efficiency , good surface finish and edge no chipping
* Vitrified bond wheels offer tool life greater than 150 times that of a resin bond wheel and can be easily trued and dressed on the machine
Specifications of vitrified diamond grinding wheel
Model D (mm) T (mm) H (mm) W (mm) X (mm)
6A2
PCD Tool Grinding 150 40 32 40 5 10 15 20 10
125 40 32 40 5 10 15 20 10
100 40 20 32 40 3 5 10 15 20 10
Grit: 325/400, W40 (500#), W28 (600#), W20 (800#), W10 (1500#), W5 (3000#), W3 (5000#)
Grain size selection of vitrified diamond grinding wheel
Grain Size Machining Type Application
W40(500# D35) W28(D20) Rough Regrinding a blade edge profile and sharpening of much worn inserts
W20 (800# -1000#, D20) Universal Standard grain size also can get a high sharpening efficiency, good quality surfaces
W10 (1500# D15A) W7 (2000# D15B) Finish Finishing grinding - getting a very good quality of machined surfaces
W5 (3000# D7) W3.5 (4000# D3) Super Finish Super finish grinding - getting a brilliant quality of machined surfaces
Others grits can be made according to customers' requirements.
PCD and PCBN tools for Grinding machines
Ewag, Anca, COBORN, Farman and others PCD grinding machine.
(More SuperHard provides a full range of PCD and PCBN tools solutions � PCD Grinding www.moresuperhard.com)
Application cases of vitrified diamond wheels for PCD tools grinding
* #1500 #325 vitrified diamond wheels for PCD grinding have sent to Malaysian customer
PCD grinding wheels size 150D * 40T * 40H * 8W * 10X
PCD grinding wheels grain size rough #325, finishing #1500
Workpiece materials PCD grinding
CBN Wheel For Camshaft Grinding
Vitrified bond CBN Grinding Wheel is suitable for grinding the cam lobes of automobile camshafts.The wheel speed is 80m/s-160m/s,Designed to used on CNC Cam Grinders like Toyoda,Schaudt,Landis,Junker etc.
Alias: CBN Grinding Wheel,Camshaft Grinding Wheel
Application: grinding camshaft in automobile
e-mail: sales@moresuperhard.com
Details
Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of camshaft of automobile parts.The wheel speed is 80m/s-160m/s,Designed to used on CNC Cam Grinders like Toyoda,Schaudt,Landis,Junker etc.
The Features Of Vitrified CBN Grinding Wheels For Camshaft
Sharp cutting, high efficiency, long life, less heat and jam generated in grinding, easy control of the precision and easy dressing
Applicable Machines Of Vit CBN Grinding Wheel For Camshaft Grinding
LANDIS: LT1, LT2
SCHAUDT: CF41, CF61, ZEUSMX, ZX
NAXOS: NAXOS-UNION, P310*1250, Gf70
JUNKER: JUCAM5002/10, JUCAM500, JUCRANK5000,6000
TOYODA: GCS63, GL5P-63, GL6P-100, GCH120B, GC32M-63, GCH63B, GL63M-T
The Cases Of Vitrified CBN Grinding Wheel For Camshaft
*Â Vit CBN Grinding Wheel for Camshaft Grinding
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Model / Size D355xID152.4*T15 Vit CBN Grinding Wheel for Camshaft
Grain Size #80/100
Camshaft Grinding Machine PAlAMRY
Grinding Machine Speed 2500 r.p.m.
Workpiece Hardness HRC 55-60
Wheel speed (m/s) 50m/s
Camshaft Speed 0~30 r.p.m.
Grinding allowance 0.5mm-1mm
Cooling Liquid Oil-water mixture
*� Double Ends Vit CBN Wheel for Camshaft Grinding
Model/ Size 120*15*66*ï¼?21+17) Double ends vitrified bond CBN grinding wheel
Grinding Machine Applicable Grinding Machine Toyoda (JKTï¼?
Workpiece Workpiece Cam lobes of camshaft
Workpiece Material GCr15
Hardness of grinding layer HRC58-62
Centerless Diamond Grinding Wheel
Centerless grinding is an OD (outer diameter) grinding process. The centerless grinding wheel is used for peripheral grinding of workpieces .
Alias: Type: 1A1, 6A1, 9A1
Application: cemented carbide bars, Polycrystallin
e-mail: sales@moresuperhard.com
Application Of Centerless Diamond Grinding Wheels
Rough, semi-finish and finish grinding of cemented carbide bars , PDC Cutter (Polycrystalline Diamond Compacts), tungsten carbide, ceramics, magnetic material, stainless steel bar, PCD and PCBN composites.
Features Of Centerless Diamond Grinding Wheels
High roundness , good surface finish, superior grinding action, bulk removing of materials, competitive price, long life .
Specification Of Centerless Grinding Wheels
Model D (mm) H (mm) T (mm) X (mm)
1A1
6A1
9A1 200 75 50 5, 10
305 120 150 5, 10
350 127 125 5, 10
400 203 150 5, 10
455 228.6 205 5, 10
500 127 125, 150, 200 5, 10
600 305 200, 400, 600 10
Other specification can be made according to customers requirements
Centerless Wheels For The Centerless Grinding Machines:
Centreless (centerless) grinding can perform excellent roundness of the work piece.The workpiece is supported by a work rest blade and set between a rubber regulating wheel that rotates the workpiece and a rotating grinding wheel.The mainly centerless grinding machines: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV and so on.
PCD PCBN CVD Tools Grinding Wheel
Grinding, regrind pcd, pcbn, cvd tools
Bonded: vitrified bond, resin bond, metal bond
Width: 3mm - 20mm
Up to #5000 for super finish
Cutting-edge chipping
Resin Bond Diamond Grinding Wheel for Carbide
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , glass , quartz and thermal spraying alloy ,etc
Applicable Industry:� CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc
Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc
Alias: Carbide Diamond Wheels, Resin Diamond Wheel
Application: carbide tools, ceramic, thermal spray
e-mail: sales@moresuperhard.com
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding ,double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic ,magnetic materials, silicon ,glass ,quartz and thermal spraying alloy ,etc
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
Diamond Grinding Wheel for Inserts peripheral grinding
Low cutting edge chipping
Good surface accuracy retention
High stock removal efficiency
Unique cutting edge quality
PRODUCT DETAILS
Application:
Mainly used for precise edge grinding of indexable inserts, plane knives, milling, cutting blade, welding blade, machine clip blade made of tungsten carbide, ceramics, cermets, PCD and CBN.
Advantages:
1.Low cutting edge chipping
2.Good surface accuracy retention
3.High stock removal efficiency
4.Unique cutting edge quality
DRAWING&SPECIFICATION
Shape 6A2H,11A2 ,11A2B ,2A2T ,11A2H,12A2T, 15A2T
Suitable Machine D(mm) H(mm) W(mm) T(mm) X(mm)
WAIDA:AP460E 200 60 6,8,10,12 45 6
Wendt:400 Series 400 336 6,8,10,12,15 39 6
Agathon:350 Series 350 200 6,8,10,12,15 27 6
Agathon:400 Series 400 340 6,8,10,12,15 28 6
Suitable for grinding machine:
AGATHON:
400 Series: 400PENTA, 400COMBI, 400SEMI, 400PERI.
350 Series: 350T&B, 350COMBI
250 Series: AGATHON, PA250
Wendt:
400 Series: WAC715, WAC735
350 Series: WAM336
WAIDA:
AP460E
WENT, WBN, WAIDA, VIOTTO, , PETER WOLTERS, EWAG, etc.
