The grinding stones are used for grinding/polishing the copper layer of the gravure cylinder.
Features:
Coarse grinding stone and finishing grinding stone.
Grinding stones in addition to an outstanding cutting performance when achieving fine roughness values.
Our particular synthetic material has been developed especially for the stones mass in order to assist in the defined continuous removal of worn out abrasive particles.
Spring-mounted abrasive wheels guarantee an even grinding pattern without chatter marks, score marks or other irregularities.
Specifications:
OD: 200mm
ID: 100mm, 50mm
TH: 50mm, 100mm
Grade: #180, #280, #320, #400, #600, #800, #1000, #1500, #2000, #2500, #3000
Special specification can be customized as per customer's requirement.
Electro-plating line series include washing machine, nickel plating machine, copper plating machine, chrome plating machine, dechrome machines and degreasing machines.
Backed by the team of experienced professionals, we have been able to manufacture and supply an extensive range of Degreasing Machine. This machine is precisely designed and manufactured by our highly experienced professionals using quality tested components with the aid of advanced technology. The offered machine is available in different technical specifications at the most affordable rates.
Electrolytical degreasing bath:
Electrolytic degreasing is performed in a tank which is fully automatic. The tank pumps up the electrolyte, starts, reverses and shuts off the rectifier, drains the solution, rinses the cylinder and sprays pickling solution. It is even used for prewarming, applying a separation layer and ad squeqeeing dry.
The nickel electroplating equipment is widely used in gravure plate making. The main parts of electroplating equipment imported from abroad, the entire electroplating process can be set to automatic and fully automatic control, a variety of technical parameters can be set and stored. Electroplating tank and store liquid tank is made of titanium and high-quality engineering plastics. The cylinder can be semi-immersion or full immersion, during electroplating process, the solution is full recycle. The location of the anode can be automatically set according to requirement, which can guarantee optimum electroplating current density and working space which ensure electroplating products with high quality.
The Nickel-Plating machine is used for nickel plating process to place a layer of nickel on to the cylinder for perfect copper plating.
FEATURES:
1. Enhanced the host frame of the welding to ensure that the equipment's overall strength, to avoid deformation of the host frame, the host frame surface is made by the anti-corrosion which improves the life of the equipment.
2. Large stainless steel baffle, stainless steel top cover to improve the appearance of the equipment and life.
3. The electronic component is famous brand, so as to effectively guarantee the stability of the current.
4. PVC board quality and advanced welding technology to ensure the quality of tank
5. Using the Japanese Iwaki of automatic control easily additive of measurement and dosing, can be precisely controlled amount of additive.
6. Adapter using high temperature, corrosion-resistant TEFLON sealing material with good sealing performance and life.
Spray coating machine is the associated equipment of the laser process. The cylinder is coated before the laser procedure. The coating has a direct effect on the laser engraving. The machine has the advantages of simple structure, easy operation and high speed. It uses adjustable fan-shaped nozzles. The coating is smooth, uniform, clean and once-forming. The machine adopts fully automatic spraying system, enclosed dustproof facility, non-leakage of coat fog and convenient loading of cylinders.
Product parameters
Dimensions: 4100*1600*1600
Weight: 2.5T
Roller diameter: 500
Jaw end distance: 1800
Power: 3KW
The copper electroplating equipment is widely used in gravure plate making. The main parts of electroplating equipment imported from abroad, the entire electroplating process can be set to automatic and fully automatic control, a variety of technical parameters can be set and stored. Electroplating tank and store liquid tank is made of titanium and high-quality engineering plastics. The cylinder can be semi-immersion or full immersion, during electroplating process, the solution is full recycle. The location of the anode can be automatically set according to requirement, which can guarantee optimum electroplating current density and working space which ensure electroplating products with high quality.
The Copper-Plating machine is used for copper plating process to place a layer of copper onto the cylinder for the engraving process.
FEATURES:
1. Enhanced the host frame of the welding to ensure that the equipment's overall strength, to avoid deformation of the host frame, the host frame surface is made by the anti-corrosion which improves the life of the equipment.
2. Large stainless steel baffle, stainless steel top cover to improve the appearance of the equipment and life.
3. The electronic component is famous brand, so as to effectively guarantee the stability of the current.
4. PVC board quality and advanced welding technology to ensure the quality of tank
5. Using the Japanese Iwaki of automatic control easily additive of measurement and dosing, can be precisely controlled amount of additive.
6. Adapter using high temperature, corrosion-resistant TEFLON sealing material with good sealing performance and life.
HJ-TPJ Copper surface polishing machine is developed on the basis of Japanese Copper polishing machine, combined with use experience of designers and modern numerical control technology. In order to ensure the accuracy of the machine, the polishing head adopts rectangular guide rail to ensure the stability of polishing head. The control parts of the machine use operation module control, making it convenient for users to operate. We use the full seal processing machine, thus effectively guarantee the working environment clean and tidy.
Main Technical Parameters:
Cylinder length: 400-1400mm
Cylinder diameter: �¦85-350mm
Cylinder rotation speed: 100-400rpm
Fabric wheel diameter: 400mm
Fabric wheel rotation speed: 2900rpm
Fabric wheel moving speed: 520-800mm/min
Customer Responsibility: 380/440V AC,3 phase
The parameters can be adjusted as customer requires.
FEATURES:
1. The highly integrated operation module and CNC control make almost all of the operations convenient.
2. Strengthening the welding frame ensures the collective strength of the equipment.
3. The unique vertical dust removal structure has advantages of good dust removal effect, small volume, ensuring the clean working environment.
4. The walking rail of polishing head is dustproof, ensuring the accuracy of rail.
5. High efficiency. The surface of the polished products is like a mirror.
The chrome electroplating equipment is widely used in gravure plate making. The main parts of electroplating equipment imported from abroad, the entire electroplating process can be set to automatic and fully automatic control, a variety of technical parameters can be set and stored. Electroplating tank and store liquid tank is made of titanium and high-quality engineering plastics. The cylinder can be semi-immersion or full immersion, during electroplating process, the solution is full recycle. The location of the anode can be automatically set according to requirement, which can guarantee optimum electroplating current density and working space which ensure electroplating products with high quality.
FEATURES:
1. Enhanced the host frame of the welding to ensure that the equipment's overall strength, to avoid deformation of the host frame, the host frame surface is made by the anti-corrosion which improves the life of the equipment.
2. Large stainless steel baffle, stainless steel top cover to improve the appearance of the equipment and life.
3. The electronic component is famous brand, so as to effectively guarantee the stability of the current.
4. PVC board quality and advanced welding technology to ensure the quality of tank
5. Using the Japanese Iwaki of automatic control easily additive of measurement and dosing, can be precisely controlled amount of additive.
6. Adapter using high temperature, corrosion-resistant TEFLON sealing material with good sealing performance and life.
Main technical parameter:
Body adopts dust-proof stainless steel and main tank adopts 1.5mm material titanium. The plating tank adopts 3mm materials titanium. Nice out-look and durable.
Dynamic parts adopt fist brands motors and titanium materials pump. Reliable and anti-corrosive
Electronic parts adopts Mitsubushi transducer and Mitsubushi PLC system. Presion and easy operation.
Anode, heating and cooling system, filter adopts titanium materials. Durable and anti-corrosive. Rectifier: high-frequency power source.
HJ electro-plating equipment is especially designed for rotogravure printing cylinders. The electro-plating production line is combined of nickel, copper, chrome-plating, clean-up, De-chromed, Degreasing machines. The machines can be purchased both separately or wholly.PLC Controlled Plating Bath For Gravure Cylinders that we offer to our customers has been manufactured using latest machinery and raw material.
FEATURES:
High automatic program; process automation; operation simplification
Scientific design; good sealing effect; strong anti-corrosion; attractive appearance
Great current, high output
Small volume, simple design, easy maintenance
High production efficiency, a worker can control one production line
The engraving styli for HELL/MDC/OHIO machines are not only produced on sophisticated polishing benches, but during polishing, monitored by interference microscopy in order to secure the surface finish. The angles of each individual stylus are measured with an in-house developed 3D laser measuring device. Strict quality control ensures that the products are manufactured to meet or exceed the required specifications.
1. One way/can be resharpable
2. High speed(without wing)/low speed(with wing)
3. Stylus angle: 90-140 degree
4. Available brand: HELL, MDC, OHIO, etc.
5. PISA Stylus for all models
6. Provide re-sharpening service(repair)
Machinery & Industrial Supplies >> General Parts >> Other General Parts
Application:
The stylus can be used for
Hell engraving machine kinds like K303, K304, K405, K5, K50, K500.
Daetwyler engraving machine kinds like 11, 12, 21c, 21ck etc and new generation 1315, 2215, 3625
Ohio engraving machine kinds like 720, 820.
1. Working principle for engraving styli
Engraving styli are used for incising the precise apertures on copperplate, the operating frequency is 8000 Hz (ie, up to 8000 apertures per second), various angles of the diamonds are available for diverse using demand.
Our professional technicians and quality manage system obtains the minimum tolerance and high precision.
2. Using caution and cleaning for engraving styli
As we all know, diamond possesses the best hardness but poor roughness, so please do not touch the tip with your finger or textile fabrics, for even a slight touch would damage the tip and lead to an inefficient stylus. The pyramid would explicate all.
A stone made pyramid would keep a certain structure since one above another, the above press won't destroy this structure, however, crosswise, a comparatively little force will ruin the whole structure.
When engrave with an engraving stylus, the strength is mainly on its tip (just like the tip of a pyramid),so it is affordable. However, you touch the tip with your finger, it is more or less like uncontrollable force to the unstable pyramid, then lead to a partial tip damage.Cleaning with compress container would lead to same aftermath, if a hard grit or even dust drops on stylus's tip with a high speed, the stylus will get damaged.Furthermore, compress air would probably blow the copper scrap into the gravure system, which also influences a stylus' life.
3. How to clean the diamond of the stylus
Usually, we are not allowed to touch the diamond of the stylus, instead, we use HELL set-up system to set up or remove the stylus, in this way, you may avoid to touch the diamond.You're allowed to clean the diamond after you make sure it necessary with microscope examination. By the way, the vacuum drawer of the HELL machine is available for copper pile.
Working principle: For laser gravure engraving, the copper roller surface is painted with black base adhesive layer, with laser ablation cell area, so the cell at the copper layer exposed, non-network by the protective layer of corrosion, to be corroded You can get the concave hole.
Product Description: Laser engraving machine for the laser production line of the core equipment, Yuncheng Hongjian laser machine all the hardware and software are independent research and development, easy to upgrade, engraving software and DYM electric engraving machine consistent, easy to learn with airborne side of the network tester , Easy to measure, high production efficiency High precision machining assembly assembly level, tailstock movement using gas suspension, can be easily moved, the bed structure is heavy, stability has been further improved. Yuncheng Hongjian laser engraving cigarette pack version, high security pattern, fine lines and other requirements of the strict version of the class, than the market has a clear advantage of the laser machine can be comparable with the imported machine.
Yuncheng Hongjian sale after the current three full-time staff, in the laser production line for many years, the experience is very rich, for the production process and all kinds of operations have a deep understanding of thin, and is responsible for new and old customers to provide the entire process of training.
Features:
Long life laser generator, few consumables needed
Imposition system same as electric engraving
Any network editing synthesis
Seamlessly engraving
256 grayscale engraving with electric engraving resolution
Curve editing with general electric carving
All-cast high-precision precision bed with high precision linear guide ball screw steel rails
Simple and easy to maintain software and electrical systems
FAQ :
--Can be a carving a variety of technology
Have a perfect engraved engraving function
Roller page conversion finished carving data comprehensive information
--Can be used to shrink the file
There is a fixed short carving carving carving convenience
There are complementary features
--Can be different types of lines and levels of network editing and network point of view editing
You can edit the network cable
Engraving accuracy 5u
Equipped with airborne network tester
Product parameters:
Dimensions: 3600*1500*1600
Weight: 8T
Edition roll diameter: 400
Three claws face distance: 1628
Power: 7KW
