Peanut butter is nutritious and delicious, it is rich of vitamin A, vitamin E, folic acid, calcium, magnesium, zinc, iron, fiber and protein, also contains large amounts of monounsaturated fatty acids, can increase the heat emission, burning harmful cholesterol and reduce the high blood lipid. Nowadays peanut butter is welcomed and becomes necessary in peopleâ??s daily food menu. Peanut Butter Production Line we designed begins from raw peanut kernels, passing by peanut de stoner, peanut roaster, split peanut blanching, peanut sorting belt, peanut grinder, peanut cooler, peanut mixing tank and peanut butter filler, finally ends bottle/jar/bags packed peanut for sale.
Peanut De stoning: It takes away the light impurity, stone by gravity de stoner system, the stone will flow up to the de stonerâ??s exit, the light impurities will be sucked by the air cyclone system.
Peanut Roasting: In this line we use an automatic roaster, it can be designed natural gas & electrical &coal type, just depend on customerâ??s request. In order to satisfy different area customer, this line can adopts drum type roaster, for matching with this line, 5-units assembled drum roaster is suggested. The raw peanuts will be baked in high temperature (150-170 oC), for automatic roaster, the baking time is 20-30minutes, for drum roaster, the time will be 50minutes at least. It also depends on materialâ??s humidity.
Peanut Split Blanching: the roasted peanuts come from vibrating discharge device, through bucket conveyor, are feed into split blancher, under the frication of rubber rollers, the red skin will be taken, and sucked by the cyclone system. Most of peanut will be split in half-piece or much small, the bitter germ will be separated by the vibrating sieve at bottom of split blancher, finally blanched peanuts will fall to the sorting conveyor.
Peanut Sorting: the over-roasted, un-blanched peanut kernel, bad kernels and small impurities will be picked up by manual (6-8person), it is the last station which inspect the peanut kernels before grinding section. Sorting belt speed can be changed on request.
Peanut grinding: Using peanut butter grinder to make the first grinding, the blanched peanuts will be feed into the primary grinderâ??s feeder first, then they will be put by a kind of screw force, peanut will fall to limited gauge between two disc and be grinded by sand disc in high speed, the primary butter will flow to the tank and pumped into the second grinder
Peanut Butter Cooling: The butter is pumped into cooling machine, through pipes twisted inside of cooler, the ideal temperature will obtain.
Peanut Butter Filling: by the peanut butter filler, capper, labeling machine, etc. Peanut butter is packed into 200g/500g/1000g bottle.
Description:
Peanut Powder Mill is widely used to mill, grind peanuts, soybean, almond, sesame and oily materials, raw or roasted blanched peanuts can be milled by this powder mill. It adopts bucket elevator for feeding material evenly, the cutting rollers are fixed with different distance, hence the peanuts are cut step by step.
Contacting parts of Peanut Powder Mill are made of stainless steel, such mill has advantage of non-pollution, no oil leak, high output and good milling result.
Features:
Reasonable design
Compact structure
Precise milling
No oil leak
High slicing degree, the slicing thickness can be controlled and adjusted.
High efficiency, depending on the material categories and sliced thickness, capacity can reach to 500kg hourly.
Continuous operation: peanut slicer is compliant for continuous running.
Multifunctional, safety slicing, no oil leak out
Parameters:
Model: Peanut Slicer
Capacity(kg/hr): 400
Fineness of peanut powder: adjustable
Power (kw): 3.75
Size (mm): 1450Ã??1050Ã??2850
Weight(kg) : 260
Description:
New type Split Peanut Blancher is designed to split/blanch whole roasted peanut kernels into half or less half piece. It also called a Belt Blancher. Under this blanched peanuts splits maker, the red skin is taken off and collected by air cyclone. This kind of split nut blancher can treat broken peanut kernels, even those are from peanut sheller.
This blanched peanuts making machine applies to peanut blanching line, peanut chopping line, peanut butter line and peanut slice line. This kind of Split nut peeling machine can adjust the gap of rubber belts, in order to satisfy different processing purpose. Bitter germs will be removed by the vibrating sifter at the back of the peanut skin blancher.
Principle:
The machine is roasted peanuts kernels enter the feeding hopper and pass through the vertical hoist, to gap between the two silicone belts with special strips with special textures, the gap between the silicone strips can be adjusted according to needs. The two silicone strips continuosly rub peanut kernels at high speed rotating. So that the peanuts are broken and peeled, while the feed spiral pushes the peanuts forward, then falls on the vibrator. Through the vibration screening of the vibrator, the suction fan continuously sucks away the peanut red clothes, thereby achieving the separation of the peanuts kernels and the red clothes.
Features:
Polyurethane Rubber Belt as Splitting Device
Two Splits Belts Removes Skin and Grams Gently
Suit for Any Size Any Type (perfect or broken) Peanuts
Vibrating Sifter for Hearts Separation
Air Cyclone System for Skin Collection, Keep Workshop Hygiene
Easy To Use, Easy To Clean Design
Parameters:
Capacity (kg/hr): 1000-1200
Voltage(v): 380V(50HZ)
Power(kw): 5
Peeling Ratio (%): 95
Dimension(mm): 1080 x 710 x 1850
Weightï¼?kgï¼?: Hopper-36,Conveyor-240,Blancher-490,sifter-380,cyclone-210, total 1356kgs
Description:
Cylindrical Peanut Coater is design to coat flour and syrup on raw or blanched peanuts. This peanut coater can make circle rotation, the shape of coated peanut is oval. Among Japanese beans production, cylindrical peanut coater is used for first time coating, the purpose is to wrap slim flour, in order to protect the red skin loose during first time roasting. Then roasted peanut will be put into ball type peanut coater for second coating.
Features:
Multi-purpose coating
High efficiency
Easy to use
Low noise
Parameters:
Output: 60kg/batch
Dia: 1200mm
Power: 1.5kw (variable speed)
Voltage: 380v
Frequency: 50hz
Size: 1320*1100*1250mm
Weight: 310kg
Description:
Peanut Slice utilizes high speed centrifugal force to realize efficient slicing when split blanched peanuts are feed into slicing drum. Thickness of slices can be adjusted by controlling the gauge between blades and wall of drum. This kind of slicer realizes continuous cutting and optimization of slicing effect. Peanut slicerâ??s touching material parts are made of stainless steel 304, driven and frame are made of carbon steel.
Features:
â?»High slicing degree, the slicing thickness can be controlled and adjusted.
â?»High efficiency, depending on the material categories and sliced thickness, capacity can reach to 500kg hourly.
â?»Continuous operation: peanut slicer is compliant for continuous running.
â?»Multifunctional, safety slicing, no oil leak out
Parameters:
Capacity: 300kg/h
Power: 3kw/380v,50hz,3phase
Dimension: 500Ã??500Ã??450mm
Weight: 260kg
Description:
The coater is designed to make flavored coated peanuts. According to specified ingredient, flour type starch and liquid type syrup are add into ball peanut coater, under the rotation function, peanuts are coated and get a smooth surface. Ball peanut coater can also process almonds, cashews, soybeans and so on, the finished products are up to export standard. Finally coated peanut can be baked or fried.
Features:
Reliable performance
Durable quality
Smart Structure
High efficiency
Parameters:
Capacity: 15-20kg/batch
Rated voltage: 380V/50HZ
Rated power: 0.55kw (variable speed)
Outer dimension(L*W*H): 920Ã??600Ã??1350mm
Weight: 440kg
Dip Angle: 0-90�° (free variable)
Description:
Wet Peanut Blancher is designed to take off the red skin of peanut. First raw peanut kernels are boiled in warm water to make out skin loosen, then feed into wet peanut blancher, fixed by the rubber wheels, there are numerous blades on the rubber wheels, peanuts will be cut slightly, under the squeezing force, peanut and skin will separate, white blanched peanut will fall down to sorting conveyor, the skin will be thrown out by chain wheels.
Wet Blancher can also blanch peanut, almond, soybean, broad bean etc. Among salted fried peanut production line, this kind of wet blancher is an important equipment.
Parameters:
Capacity: 150kg/h
Power: 0.55kw
Performance: Peeling rate: 98%�±2
Broken rate: â?¤3%
Whole Nut Rate: 85%�±5
Size: 960*650*1080mm
Weight: 200kg
Capacity: 200kg/h
Power: 0.75kw
Performance: Peeling rate: 98%�±2
Broken rate: â?¤3%
Whole Nut Rate: 85%�±5
Size: 1110*810*1140mm
Weight: 250kg
Capacity: 250kg/h
Power: 0.75kw
Performance: Peeling rate: 98%�±2
Broken rate: â?¤3%
Whole Nut Rate: 85%�±5
Size: 1200*930*1140mm
Weight: 270kg
Description:
The roaster utilizes heat radiation principle to archieve the roasting & drying purpose. The heating power can be gas/electricity, combustion using butane gas at the bottom of drum, then nut material is heating inside of roaster drum, hence finishes heat exchange (electricity type adopts heating elements to work on the drum body, then inside material is heated). A motor reducer is equipped on the back of roaster to drive the drum rotating, it has two ways-: positive direction is for feedin, the opposite direction if for output. There also has screw plate inside of drum to push the peanut forward and backward evenly, thus cause the peanut roasted equally.
Structure:
Frame, housing, moving parts, shaft made of mild steel, for strong durable purpose
(If process involves salty/chemical ingredient, please let us know)
- Drum made of stainless materials mesh
- Coverage of flames by the panels fitted with ventilation
- Side panel insulation with glass wool
- Roasting temperature and time could be set on request
- Control panel with temperature indicator and controller, auto ignition button for gas, start/ stop button, emergency shut off button etc
- With operating manual in English
Parameters:
Roaster Type: Gas heated
Capacity: 100kg/ batch (kernel) 60kg/batch (in shell)
Rated voltage: 380V/50HZ
Rated power: 1.1kw
Working Temperature: 160-220�°C
Gas consumption: 6-83/hr
Outer dimension(L*W*H): 2800Ã??1220Ã??1900mm(LÃ??WÃ??H)
Weight: 950/1000kgs
Roaster Type: Electricity heated
Capacity: 100kg/ batch (kernel) 60kg/batch (in shell)
Rated voltage: 380V/50HZ
Rated power: 2kw+22.5kw
Working Temperature: 160-220�°C
Outer dimension(L*W*H): 2800Ã??900Ã??1250mm(LÃ??WÃ??H)
Weight: 820/870kgs
Description:
Peanut seasoning machine a kind of rotating drum with octagonal shape, this kind of shape ensure there is no peanut residual inside of drum. The rotation can be any angle, seasoning coating machine is for final glossy coating, adding different flavor. Hot roasted & fried peanuts are put into seasoning drum for evenly flavor adding, the process needs 4-5mintes, then coated peanuts will be sent to dryer or settle aside for natural drying.
Features:
Simple & smart structure
Easy to use
Varous speed controlled
Food grade material
Parameters:
Item: Specifications
Capacity: 20kg/batch, 5min/batch
Rated voltage: 380V/50~60HZ
Rated power( kw): 0.4
Installation Size(mm): 1030Ã??860Ã??1570
Weight: 170kg
Description:
HJ Peanut Sheller Machine is designed to shell raw, sunâ??dried groundnuts, split the hard shell and peanut kernels via the especial structure which is built by shelling grates and concaves. It is ideal choice for peanut farmers, householders and small cooperatives.
Principle:
The peanut sheller is designed with two shelling drums (Model HJ1600) or three shelling drums (Model HJ3500, HJ4500 and HJ6000). The peanut are feed to the first drum, under the beaten of shelling grates and concaves, the shells and kernels are separated, then firstly shelled nuts flow to the vibrating sifter for separation, light shells are blown by air blower,heavier peanut kernels go to outlet, at the same time, under the function of vibrating gravity sifter, the small percentage of unshelled peanuts will flow into the second outlet and feed into 2nd drum for repeated shelling process until it is shelled.
Advantage:
1. It has 3-4 rollers for shelling, different shapes of rasp bars, the function of sorting and sieving, second shelling makes the machine with high shelling ratio and low breaking ratio.
2. Because HJ Peanut sheller sort peanut into two grades by sorter, small peanut and big peanut, then sorted big and small peanut goes separately to their fitted shelling device according to the size, so the shelling ratio is higher.
3. And also because the unshelled peanut will return to shelling device for second shelling, finally peanuts can be totally shelled .
4. Accepts a wide range of nut sizes and suitable to process various cultivated varieties of peanuts from all over the world..
5. With the humanization design, shell slag can be removed automatically.
6. The shelling machine is equipped with pneumatic conveyor that transfers the groundnuts without injured. In addition, the dust collector can be added in order to keep the working environment clean.
Description:
Roasting is a typical process that uses hot air to heat peanuts evenly, roasting enhances peanut indicating different roasting result, thus can satisfy various production, e.g. whole peanut blanching, split peanut blanching, peanut chopping, peanut coating, peanut butter grinding, peanut candies, and peanuts frying production.
Principle:
Multifunctional Roaster use 3 variable factors to control roaster and realize the optimized result, 1.roasting temperature is from 95-180�°C (200 �°F to 360 �°F), 2.roasting belt speed is from 25-40hz, 3. Thickness of material is from 4-10mm. It is a continuous and fully automatic roasting process from feed peanuts to roasted peanut comes out.
Commonly we divide roaster into high temperature roasting area, transition area and cooling area. During roasting is undergoing, peanuts stay on the perforated stainless steel conveyor belt, hot air comes from top gas burners, is blown by air blower to the top of conveyor belt, at the same time, we equip with blade type wheel to distribute hot air evenly to everywhere of conveyor belt, at the same time, another hot air blower on the bottom of roasting belt is blowing hot air from bottom side, it occurs hot air recycle inside, the hot air flow can ensure each peanut is heated evenly & entirely. After roasting finishes, peanut goes into cooling area via transition area, high pressure cold air from outside can bring the heat of peanuts away and cool down the surface temperature to room temperature.
Description:
GMS series colloid grinder is designed for grinding oily peanut, sesame, cocoa, almond, and fresh fruits& vegetables to get smooth peanut butter & paste, it combines multifunction on superfine grinding, emulsification, homogenization and mixing.
It has advanced design style; its structure occupies the first place in China. The main data had reached the advanced level of similar products in China.
The machinery has several functions in one machine, it integrates several kinds of functions of the following machineries, including homogenizer, ball grinder, three-roller grinder and pulping engine, its efficiency is several times than that of them, widely applied for various industries of different types of raw material grinding
After being grinded, the size of most material processed will be about 3ï½?100 microns and the homogenize degree is more than 90%. It is a kind of ideal equipment in processing ultrafine corpuscles.
Principle:
By means of the relative movement of the different geometric shaped stator and rotor in high revolving speed, material enters the mill due to the gravity, ambient pressure and centrifugal force and comes under the action of strong shearing, rubbing, impacting, high frequency vibration and whirling forces during the variable annular grinding gap between rotor and stator. Then the material will be effective dispersed, pulverized, emulsified, homogenized and uniformed, thereby the product with ideal size and quality will be fulfilled.
The grinding room has 3-step grinding area, 1st is coarse grinding area, 2nd is fine grinding area, 3rd is superfine grinding area, through adjust the distance between rotor and stator, it can reach to ideal grinding result.(recycle-grinding is available)
Decription:
Peanut Chopper is designed to chop roasted peanut into different size pieces. Peanut chopper works on split blanched peanut, the final products can be used for doughnut tapping, ice cream tapping, bread baking, sundaes, cookies, brownies, salads etc.
Peanut chopper has two stage chopping process, when split blanched peanuts are feed into chopper via
vertical conveyor, material is chopped into coarse grain by 1st chopping device, then flow into 2nd
stage chopping and become mixing granulators. With the function of vibrating sifter, it is sorted into 4 uniform specifications. Generally the chopped size is divided into 5-8, 8-10, 10-12mesh, below 12mesh is powder texture.
Features:
High automatic degree
Uniform chopping
No oil leak
Low noise
Parameters:
Model: PeanutChopper
Capacity(kg/hr): 500
Power(kw): 7.5
Size(mm): 5800Ã??1800Ã??3500
Weight(kg): 1250
